Application of the fractal theory for evaluating effects of coal comminution by waterjet

Comminution of coal to ultrafine sizes by high-pressure waterjet provides a novel method for preparation of coal-water fuels for next generation,near-zero emission electric power generation.The particle size distribution(PSD)of ground coal is a key parameter in the preparation of slurries as it determines the settling behavior of the particles and viscosity of the coal-water mixture.There are several methods available for representation and evaluation of particle size analysis data.However,fractal theory provides a means by which the entire PSD of comminuted materials can be quantified by using of a specific and exact value.In this paper,a volume-based fractal model was deduced to characterize the PSD of the coal which is ground in a specially designed comminution cell.During the size reduction process,the inlet pressures up to 276 MPa were used.

Pre-treatment of rocks prior to comminution--A critical review of present practices

It has been an established fact that comminution processes, crushing and grinding, are most energy intensive processes which account for more than half of the total energy consumed in mineral industries.Various alternative pre-treatment methods have been tried by experts around the globe. Although these methods yielded positive results in terms of reduction in energy consumption in crushing and particularly, in grinding operations at laboratory scale, their industrial application still remains an unresolved issue and challenge. Present review paper describes each one of these methods along with outcome of earlier studies and issues that need to be addressed through further rigorous experimental investigation.It also suggests the direction in which future studies can be carried out to meet the primary objective of making comminution processes more energy efficient than today they are.

Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated,in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%,or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions,the efficien-cies will become 1.91% and 2.29% for comminution without cavitation and with cavitation,respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

Numerical simulation of high voltage electric pulse comminution of phosphate ore

Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was used to numerically simulate the effect of ore compositions in this study. Regarding phosphate ore particles shape and composition, the effects of mineral composition, particle size, particle shape and electrodes distance were investigated on the electrical field intensity and distribution. The results show that the induced electrical field is significantly dependent on the electrical properties of minerals,the feed particle size and the location of conductive minerals in ores. The angle of material contact surface with the discharge electrode is also an important factor in the intensity of electrical field. Moreover,it is found that the specific liberation effect at the disintegration of phosphate ore by electrical pulses is due to the locality of the electrical field at the interface of mineral components of the phosphate ore aggregates with different permittivities. However, the intensity of the electrical field increases with sharpening the contact angle. Besides, the electrical discharge in the samples is converted to the electrohydraulic discharge across the surrounding water by changing the distance between the discharge electrode and sample surface.

Research on Calculation Models of Coal Comminution Energy Consumption

在总结粉碎功耗规律的研究进展的基础上，分析了单一粒度颗粒的粉碎功耗预测理论，介绍了粉碎功耗理论的3种著名假说体积假说、面积假说、裂缝假说及其修正计算方法，并进行了比较，描述了粉碎功耗计算的通用关系式和近年来提出的新机制，包括原生裂纹假说、突变理论及分形理论等；进而针对具有复杂粒度分布物料的粉碎功耗，将给料与产品粒度分布作为参数引入能耗计算中，获得了当粒度分布分别满足G．S分布、R—R分布、分形分布时的各种粉碎功耗理论预测结果。此外，还列出了部分常用的粉碎功耗经验关联式并进行了比较。文中提出在研究煤的粉碎功耗规律时，采用Walker计算式结合分形粒度分布或R-R分布的能耗模型及Morrell经验式是可行的。

Comminution of Mica by Cavitation Abrasive Water Jet

The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

Computational Comminution and Its Key Technologies Applied to Materials Processing Procedure

A new concept named computational comminution is proposed in thispaper, which is different from the traditional studies on materialsprocessing procedure such as the study based on theoretic models, thestudy based on experiment models, which is based on informationmodels. Some key technologies applied to mate- rials processingprocedure such as artificial neural networks, fuzzy sets, geneticalgorithms and visualization techn- ology are also presented, and afusing methodology of these new technologies is studied. Applicationin the cement grinding process of Horomill shows that results in thispaper are efficient.

A CONTINUOUS DAMAGE APPROACH TO RELATIONSHIP BETWEEN SIZE REDUCTION AND ENERGY CONSUMPTION DURING ORE COMMINUTION

Based upon the aspect of continuous damaging,the process of ore comminution may be des- cribed as the growth and propagation of the microcracks in the ore grains under external load- ing,and a theoretical expression has been developed on the relationship between the grain size distribution and the total energy consumption during entire ore comminution process.The en- ergy consumed totally may be considered consisting of two portions,i.e.with fresh crack sur- faces growth and with crack propagation.The proposed expression seems to be an advance over previous conventional ones,especially that from the viewpoint of energy distribution.

STUDY ON ULTRAFINE COMMINUTION AND ITS MECHANISM OF HARD KAOLIN

The comminution mechanism of hard kaolin from Enshi District in China Hubei Province is investigated through applying comminution theory and basing on the ore properties of the kaolin. The technique and effectiveness of comminution are introduced according to the practice of ultra-fine comminution with impact comminutor. The results show that the circuit comminutor unit has advantages of simple technological process, being easily controlled, high effectiveness and so on.

ANALYSIS OF DISSIPATIVE STRUCTURE IN MATERIAL COMMINUTION

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Effect of cavitation on comminution of mica powder

The cavitation abrasive water jet was used in the comminution ofmica. By applying a cavitation nozzle in the abrasive water jetsystem to enhance the effect of cavitation and friction, bettercomminution results were obtained. The JME-200CX transmission elec-tron microscope was used for observing the size distribution ofparticles. As using cavitation abrasive water jet, the relativecomminution effect is raised by more than 25/100 compared with usingabrasive water jet only. It can be concluded that the effect ofcavitation is much more significant than that of impacting in thecomminution of mica.

EXPERIMENTAL STUDY ON ULTRAFINE COMMINUTION IN THEORY OF VERTIGINOUS CURRENT OF BULK MATERIAL

Experiment about ultrafine comminution in theory of vertiginous current of bulk material has successfully performed by a lately developed vertical shaft centrifugal autogenous grinder. The results of tested several materials are analyzed, moreover. the comminution mechanism and the affecting factors of ultrafine comminution are analyzed.

Effects of Ultrafine Comminution on the Dissolution of Active Ingredients from Compound Feed Additive of Strobilanthes cusia

[Objective] The research aimed to explore the effects of comminution technology on the dissolution of active components from compound feed additive of Strobi/anthes cusia. [Method] Using active component adenosine in principal herb S. cusia and chlorogenic acid in minister drug Lonicera japonica Thunb. as dissolution indices,the effects of ultrafine comminution on the dissolution degree of compound feed additive of S. cusia were analyzed. [ Result] The dissolution degree of adenosine and chlorogenic acid in ultra micro particles were obviously higher than that of common particles. Ultrafine comminution could significantly quicken the dissolution rate of adenosine and chlorogenic acid in compound feed additive of S. cusia, shorten the extraction time, avoid the breakage of active components in long-time extraction process,and meanwhile saved the energy greatly. [ Conclusion] The ultrafine comminution technology could obviously increase the dissolution degree of active components in compound feed additive of S. cusia.

COMPRESSIVE COMMINUTION MECHANISM OF PARTICLE BEDS

Granular material mechanics,finite element analysis and crushing theory are applied to study the compressive comminution mechanism of particle beds in this paper.This is a new method by which we have established an equivalent model of granular material,determined the values and distributions of contact forces and discovered a crushing law.The model has been tested on the newly designed equipment and proved to be correct.Some new characteristics and laws of compressive comminution of particle beds have been found.

DESCRIPTION OF G-S PARTICLE SIZE DISTRIBUTION OF ROCK COMMINUTION WITH FRACTAL GEOMETRY

The fractal model of rock comminution is presented with Mandelbrot's fractal geometry.The results show that it is difficult for those with only a linear similarity ratio to fit practical situations.The comminution prob ability of the central part should be considered so the geometric meaning of the constant in Gaudin-Schuhmann's distribution function can be explained more clearly.

COMMINUTION CIRCUIT FOR LARGE CONCENTRATOR

This paper provides a summary of the current comminution circuit and its development trend,focusing the discussion on the comminution circuit selection for the No.3 concentrator with 60000 t/d througput in the Dexing Copper Mine.Based on the large amount of information and data on autogenous grinding tests and conventional grinding practices in the Dexing Copper Mine,the comparison results for various comminution circuits as well as the authors suggestions for the comminution system are presented.

粉碎粒径对番茄和辣椒秸秆堆肥木质纤维素降解特征的影响

为探索茄果类蔬菜秸秆在菜田就近进行好氧堆肥粉碎条件,研究了2种粉碎粒径(碾压粉碎2~5 cm、切割粉碎1~2 cm)对3种蔬菜秸秆(番茄、辣椒及二者混合秸秆)堆肥的木质纤维素降解特征的影响。结果表明,番茄、辣椒和混合秸秆在堆肥过程中木质纤维素组分降解率由高到底依次为半纤维素>纤维素>木质素,大粒径处理能够降低堆肥初始木质纤维素的含量,同时加快纤维素和半纤维素在堆肥后期的降解;小粒径处理则能够提高堆肥积温,促进木质素的降解。冗余分析表明,纤维素和半纤维素降解是促进全碳降解的关键因素。大粒径处理的3种秸秆初始全氮、全磷、全钾和腐植酸含量显著高于小粒径处理,且在堆肥结束时大粒径处理的氮、磷、钾总养分含量(8.03%)和腐植酸含量(12.15%)仍显著高于小粒径处理(6.88%、9.44%)。在生产中,蔬菜产地可选择秸秆还田机碾压粉碎至2~5 cm粒径或容重0.3 g/cm^(3)下的粉碎粒径对茄果类蔬菜秸秆进行堆肥,有助于木质纤维素的降解和堆肥质量的提高。

Krachow法缝合联合钢丝垂直间断治疗老年髌骨下极粉碎性骨折的疗效

目的研究Krachow法缝合联合钢丝垂直间断固定治疗老年髌骨下极粉碎性骨折的疗效。方法选取2019年1月至2022年3月收治的102例老年髌骨下极粉碎性骨折患者作为研究对象。按随机数字表法分为两组,观察组51例,采用Krachow法缝合联合钢丝垂直间断固定,对照组51例,采用钢丝垂直间断固定。统计分析两组临床疗效、膝关节活动范围(ROM)、膝关节功能Bostman评分及并发症情况。结果观察组临床疗效优良率为88.24%,对照组优良率为64.71%,差异有统计意义(P<0.05)。观察组膝关节ROM、Bostman评分分别为131.51°±6.80°、(28.65±2.20)分,对照组膝关节ROM、Bostman评分分别为115.87°±5.91°、(23.58±2.51)分,差异有统计意义(P<0.05)。观察组并发症总发生率为9.80%,对照组并发症总发生率为27.45%,差异有统计意义(P<0.05)。结论Krachow法缝合联合钢丝垂直间断固定治疗老年髌骨下极粉碎性骨折复位良好,固定牢靠,对周围软组织影响小,并发症少,有利于膝关节功能恢复。

富集污泥成型低成本粘结剂开发与应用

这是一篇矿业工程领域的论文。针对攀钢富集污泥球团成型粘结剂成本高,粉碎率高等问题,开发出低成本有机粘结剂。并研究了水分、压力、烘干温度等因素对球团落下强度和粉碎率的影响。粘结剂添加1.5%,生球落下强度>5次/m,干球落下强度>28次/2 m,粉碎率<2%,完全满足现场生产要求,吨球粘结剂成本降低35%以上。