改变导叶翼型对水泵水轮机“S”特性的影响

针对水泵水轮机“S”特性区域的不稳定性问题,提出使用改型活动导叶翼型进行性能提升.以某水泵水轮机模型为研究对象,采用SST k-ω湍流模型对水泵水轮机全流道进行三维数值计算,通过对活动导叶翼型的改型设计,得出流量-转速模拟曲线,分析水泵水轮机组“S”特性改善情况.将计算与试验结果进行对比,并对改型活动导叶翼型前后机组的无叶区进行压力脉动分析.结果表明:在保证整体效率依然保持在92%附近的前提下,新的活动导叶翼型对机组的“S”特性依旧具有改善效果;无叶区压力脉动主要是受到活动导叶叶栅区域的分流在此重新聚集影响,并且与转轮叶片的动静相互扰动引起的;改型后的活动导叶降低了无叶区的压力脉动幅值,提升了水泵水轮机运行中的并网稳定性.

基于断裂力学的腐蚀钢丝疲劳S-N曲线研究

高强冷拔钢丝因其优异的力学性能被广泛应用于缆索承重结构,服役过程中钢丝腐蚀与断裂威胁着结构安全。钢丝腐蚀后表面的蚀坑因应力集中效应易产生疲劳裂纹,因此腐蚀钢丝剩余疲劳寿命主要取决于裂纹的扩展阶段,且裂纹扩展受到腐蚀程度(初始损伤)的显著影响。精确表征腐蚀程度并准确评估服役期钢丝腐蚀后的剩余寿命,仍是亟待解决的维修难题。首先采用蚀坑最大深度表征钢丝腐蚀程度,以应力强度因子幅作为裂纹扩展驱动力指标,基于断裂力学的Paris公式建立受拉钢丝裂纹扩展理论模型,进而推导腐蚀钢丝的疲劳S-N曲线。大量既有的腐蚀钢丝疲劳试验结果与理论预测值的比较验证了所提理论模型及疲劳S-N曲线的合理性和有效性。含多个蚀坑的钢丝裂纹扩展有限元模拟表明,等效单裂纹适用于多腐蚀坑钢丝疲劳寿命的简化分析。参数分析表明,蚀坑深度和腐蚀环境是腐蚀钢丝疲劳强度的关键影响因素,而应力比和疲劳加载频率影响较小,所提出的S-N曲线在钢丝常规服役条件下适用于评估其剩余寿命,可得到合理的预测结果。基于断裂力学所提的理论方法和疲劳S-N曲线可为腐蚀钢丝的疲劳强度和寿命评估提供参考。

基于STM32的步进电机加减速轨迹规划算法

针对传统步进电机开环控制下加减速过程中柔性冲击大、失步和过冲等问题,结合STM32单片机提出了一种离散化的、带有电流调节的S曲线加减速控制算法。首先,通过多项式算法构建连续光滑的S曲线,根据矩频特性拟合转速和转矩的关系,联立转速和功率的关系,推导出电流计算方法;然后,对连续的S曲线进行等时间间隔采样,完成对S曲线的离散化;最后,在Keil平台进行算法代码编写,将编译后的工程文件下载到STM32中,通过步进电机的速度和位置跟踪实验验证了算法的有效性。

基于数值模拟的高速公路S型曲线积水规律分析

S型曲线由于特殊的线型几何特征形成了易积水的路面区域,对于积水规律的掌握有利于在设计和建造阶段提前预防和处理积水路段的危害。该文基于计算流体力学软件Fluent,结合计算流体力学分析中基于欧拉-拉格朗日方法的欧拉液膜模型EWF(Eulerian Wall Film),针对精细化处理的典型S型曲线双向多车道道路模型进行模拟计算。模拟包含了几何特征与降雨量等不同变量因素,得出了积水的水膜厚度以及流速分布规律。模拟结果表明:在降雨阶段,S型曲线横坡坡度0%~1%路段为积水路段,横坡坡度1%~2%路段为易积水路段,横坡坡度大于2%的路段积水情况受到降雨强度影响;在排水阶段,S型曲线横坡坡度0%~1%路段为排水困难路段,横坡坡度1%~2%路段为排水不畅路段,横坡坡度大于2%的路段排水顺畅,在排水时间结束时,路面在不同的几何条件和降雨条件下均能将积水排除至水膜厚度小于2 cm,横坡的大小与渐变影响了积水的横向分布与纵向分布,横向呈现中间高两边低、横断面上标高大的位置水膜厚度小和标高小的位置水膜厚度大的水膜厚度分布规律,总体呈现S型的分布规律;水膜流速在积水阶段呈现纵向上中间低两边高、水膜厚度大则水膜流速大的水膜厚度分布规律,在排水阶段则为纵向上中间高两边低的水膜流速分布规律。道路宽度影响了降雨落到路面的积水总量,进而对积水水膜厚度产生了影响;超高缓和率则主要使得积水路段、易积水路段增长,从而影响了积水分布的范围。

售货机升降系统S型速度控制策略

在传统三闭环控制方式下,售货机升降接货系统易因启停过程中加速度突变产生冲击,导致系统运行不平稳。针对这一问题,文中对传统升降系统加减速控制策略进行改进,加入前馈和微分负反馈,提出一种S型速度曲线控制算法。根据路径规划判别条件将S型速度曲线分为七段式、六段式和四段式3种,并给出各路径约束条件下的参数求解方法和具体执行流程。将该算法运用到升降控制系统中进行仿真和实际工况测试,实验结果表明,与传统三闭环控制相比,文中所提控制策略可以提高售货机升降系统运行的平稳性,减小冲击,使速度曲线更加柔和,并能够保持较好的跟踪性能。

基于S形速度曲线的键合头运动控制系统研究与分析

根据用户工艺需求,针对全自动芯片键合设备的运动控制模块以及键合头子模块开展需求分析,结合典型试验,设计出基于S形速度曲线的键合头运动控制系统,根据S形速度曲线重新规划了键合头的运动轨迹,使其对芯片键合周期缩短的同时也保证了键合精度。

Describing Chaos of Continuous Time System Using Bounded Space Curve

The qualitative solutions of dynamical system expressed with nonlinear differential equation can be divided into two categories. One is that the motion of phase point may approach infinite or stable equilibrium point eventually. Neither periodic excited source nor self-excited oscillation exists in such nonlinear dynamic circuits, so its solution cannot be treated as the synthesis of multiharmonic. And the other is that the endless vibration of phase point is limited within certain range, moreover possesses character of sustained oscillation, namely the bounded nonlinear oscillation. It can persistently and repeatedly vibration after dynamic variable entering into steady state;moreover the motion of phase point will not approach infinite at last;system has not stable equilibrium point. The motional trajectory can be described by a bounded space curve. So far, the curve cannot be represented by concretely explicit parametric form in math. It cannot be expressed analytically by human. The chaos is a most universally common form of bounded nonlinear oscillation. A number of chaotic systems, such as Lorenz equation, Chua’s circuit and lossless system in modern times are some examples among thousands of chaotic equations. In this work, basic properties related to the bounded space curve will be comprehensively summarized by analyzing these examples.

Algorithm for Smooth S-curve Feedrate Profiling Generation

The algorithms for feedrate profile generation,such as linear and S-curve profiles,have been widely used in machinery controllers,and these algorithms can greatly improve the smoothness of motion.However,most of the algorithms lead to the discontinuous acceleration/deceleration and jerk,or high jerk levels,which is very harmful to machine tool or robot in most occasions. This paper presents a smooth S-curve feedrate profiling generation algorithm that produces continuous feedrate,acceleration,and jerk profiles.Smooth jerk is obtained by imposing limits on the first and second time derivatives of acceleration,resulting in trapezoidal jerk profiles along the tool path.The discretization of smooth S-curve feedrate is realized with a novel approach that improves the efficiency without calculating the deceleration point in each sampled time.To ensure that the interpolation time is a multiple of the value of sampled time,the feedrate,acceleration,jerk,and jerk derivative are recalculated.Meantime,to improve the efficiency,the interpolation steps of all regions are computed before interpolation.According to the distance of trajectory,the smooth S-curve acceleration and decelerations are divided into three blocks：normal block,short block type-Ⅰ,and short block type-Ⅱ.Finally feedrate discretization of short block type-Ⅰand type-Ⅱis obtained with considering the efficiency.The proposed generation algorithm is tested in machining a part on a five axis milling machine,which is controlled with the CNC system for newly developed high-speed machine tools.The test result shows that the smooth S-curve approach has the smoother feedrate,acceleration,deceleration,and jerk profiles than S-curve.The proposed algorithm ensures the automated machinery motion smoothness,and improves the quality and efficiency of the automated machinery motion planning.

A novel type curve for estimating oil recovery factor of gas flooding

A novel type curve is presented for oil recovery factor prediction suitable for gas flooding by innovatively introducing the equivalent water-gas cut to replace the water cut,comprehensively considering the impact of three-phase flow(oil,gas,water),and deriving the theoretical equations of gas flooding type curve based on Tong’s type curve.The equivalent water-gas cut is the ratio of the cumulative underground volume of gas and water production to the total underground volume of produced fluids.Field production data and the numerical simulation results are used to demonstrate the feasibility of the new type curve and verify the accuracy of the prediction results with field cases.The new type curve is suitable for oil recovery factor prediction of both water flooding and gas flooding.When a reservoir has no gas injected or produced,the gas phase can be ignored and only the oil and water phases need to be considered,in this case,this gas flooding type curve returns to the Tong’s type curve,which can evaluate the oil recovery factor of water flooding.For reservoirs with equivalent water-gas cuts of 60%-80%,the regression method of the new type curve works well in predicting the oil recovery factor.For reservoirs with equivalent water-gas cuts higher than 80%,both the regression and assignment methods of the new type curve can accurately predict the oil recovery factor of gas flooding.

基于S-N曲线的汽车波纹管位移循环载荷寿命研究

建立了汽车波纹管有限元模型,研究了位移循环载荷对汽车波纹管寿命的影响规律,探明了汽车波纹管不同结构参数与等效应力、应变和疲劳寿命之间的关系,并通过正交试验优化了波纹管结构参数。分析了疲劳失效后309S不锈钢汽车波纹管微观组织。结果表明:随着位移循环载荷增大,波纹管疲劳寿命降低,疲劳寿命有限元结果和试验结果误差小于8.8%。增大波高、波距、波宽及减小壁厚有利于提高波纹管疲劳寿命,通过正交试验优化,等效应力由670.5 MPa减小到582.3 MPa,疲劳寿命由80060次增加到241450次。在水涨成形阶段,由于冷变形产生了部分马氏体,位移循环载荷作用下波纹管断裂处硬度接近200 HV,波峰处有明显的裂纹,其内部存在疲劳特征。

Scattering of SH-wave from interface cylindrical elastic inclusion with a semicircular disconnected curve

Scattering of SH wave from an interface cylindrical elastic inclusion with a semicircular disconnected curve is investigated. The solution of dynamic stress concentration factor is given using the Green＇s function and the method of complex variable functions. First, the space is divided into upper and lower parts along the interface. In the lower half space, a suitable Green＇s function for the problem is constructed. It is an essential solution of the displacement field for an elastic half space with a semi-cylindrical hill of cylindrical elastic inclusion while bearing out-plane harmonic line source load at the horizontal surface. Thus, the semicircular disconnected curve can be constructed when the two parts are bonded and continuous on the interface loading the undetermined anti-plane forces on the horizontal surfaces. Also, the expressions of displacement and stress fields are obtained in this situation. Finally, examples and results of dynamic stress concentration factor are given. Influences of the cylindrical inclusion and the difference parameters of the two mediators are discussed.

Analysis Approach to Durability Based on Material Initial Fatigue Quality and S-N Curve

Based on probabilistic fracture mechanics approach, a new concept of material initial fatigue quality （MIFQ） is developed. Then, the relation between S-N curve and crack propagation curve is studied. From the study, a new durability analysis method is presented. In this method, S-N curve is used to determine crack growth rate under constant amplitude loading and evaluate the effects of different factors on durability and then the structural durability is analyzed. The tests and analyses indicate that this method has lower dependence on testing, and higher accuracy, reliability and generality and is convenient for application.

基于Sigmoid函数的非对称式S型曲线机械臂加减速控制方法

机械臂广泛应用于制造、装配、搬运、码垛等方面,对提高生产力起着重要作用。为减小机械臂在运动过程中的振动和冲击,提高机械臂轨迹执行效率,提出一种非对称式S型曲线加减速控制方法。该方法通过在双段Sigmoid函数中插入直线段,构成加加速度连续的运动学曲线。通过粒子群算法进行参数优化求解,无需反复确认每个时间段的存在性即可求出非对称约束下的曲线参数,并分别在关节空间和笛卡尔空间采用时间同步和位移同步方法使机械臂的运动轨迹更加协调自然。结果表明,相同条件下提出的方法比三角函数方法轨迹执行效率更高且加加速度仅为三角函数方法的55%。与梯形加加速度曲线相比,采用提出的方法规划的运动轨迹可减少35.7%的残余振动,验证了该方法的有效性。

Reconstruction of probabilistic S-N curves under fatigue life following lognormal distribution with given confidence

When the historic probabilistic S-N curves are given under special survival probability and confidence levels and there is no possible to re-test, fatigue reliability analysis at other levels can not be done except for the special levels. Therefore, the wide applied curves are expected. Monte Carlo reconstruction methods of the test data and the curves are investigated under fatigue life following lognormal distribution. To overcome the non-conservative assessment of existent man-made enlarging the sample size up to thousands, a simulation policy is employed to address the true production where the sample size is controlled less than 20 for material specimens, 10 for structural component specimens and the errors matching the statistical parameters are less than 5 percent. Availability and feasibility of the present methods have been indicated by the reconstruction practice of the test data and curves for 60Si2Mn high strength spring steel of railway industry.

城市轨道交通S型曲线夹直线与长直线地段振动对比试验研究

夹直线在一定程度上可以保证线型连续和行车平顺,但过短的夹直线长度会导致振动叠加,影响旅客舒适度和列车运行的稳定性,增加运营维护成本。本文通过对城市轨道交通S型曲线夹直线与长直线地段振动对比试验研究,从时域、时频域、振动加速度级及地面Z振级等方面对获得的数据进行分析,解释了夹直线段振动叠加的产生机理,验证了车体垂向加速度峰值在缓直点处会出现峰值提前现象,并阐述了夹直线段的振动叠加现象对地面环境振动的影响。结论如下:车辆在通过S型曲线线形变化点时产生的冲击振动会通过钢轨以弹性波的形式向前传播,与车辆在夹直线段行驶产生的振动叠加;由于弹性波的形式传播的速度远高于车辆行驶速度,因此会导致夹直线段出现振动加速度峰值提前现象;S型曲线夹直线的垂向振动加速度的优势频率要高于长直线段,且更向高频分散;S型曲线夹直线产生的振动叠加现象不会对地面环境振动产生影响。

基于等效结构应力法的高强钢焊接结构低温主S-N曲线

现有的疲劳S-N曲线已不再适用于北极的低温环境,为了评估北极海洋工程设备材料的低温疲劳寿命,有必要建立金属结构尤其是焊接结构的低温疲劳S-N曲线。本文基于等效结构应力法,计算出Q690高强钢管环焊缝的主S-N曲线,并通过共振疲劳试验对该方法进行了验证。在此基础上,结合大量的高强钢焊接结构试验结果,将温度敏感因子c引入到低温疲劳主S-N曲线的推导中,首次建立了基于低温金属焊接结构的主S-N曲线,并对文献中的疲劳S-N试验数据和ASME中的修正方法进行了对比和验证。结果表明,等效结构应力法能够较准确地计算出焊缝疲劳S-N曲线,推导出的金属焊接结构低温主S-N曲线与试验曲线吻合较好,能够满足低温地区工程要求,可为高强钢焊接结构在北极地区低温环境中的广泛应用提供理论指导。该方法可以为金属焊接结构的低温疲劳研究节省大量的成本,减少非标准试验操作造成的不必要的误差。这对北极海洋工程设备的设计、安全运行和疲劳评估具有重要意义。

水泵水轮机S特性对相继甩尾水最小压力的影响

为探究水泵水轮机全特性曲线S特性与尾水压力最小值的联系,基于新丰抽水蓄能电站的过渡过程数值仿真模型模拟了尾水最不利相继甩工况。通过调整机组运行轨迹线附近开度线斜率,对比分析并总结S区形状变化对相继甩工况尾水压力极值的影响规律,提出了一种图形指标,能够应用在抽蓄前期设计中评价S特性对尾水压力影响优劣,并验证其准确性。结果表明,相继甩工况后甩机组流量变化率第一波下降时,机组运行轨迹线呈现完整倒S形,S区形状变化改变了机组流量变化率的大小,导致出现在靠近轨迹线S形下拐点前的尾水压力极值发生变化,给出的图形指标形状越趋近于竖向细长的规则长方形,相应的尾水最小压力的改善效果越好。

A new method of testing pile using dynamic P-S-curve made by amplitude of wave train

A new method of detecting the vertical bearing capacity for single-pile with high strain is discussed in this paper. A heavy hammer or a small type of rocket is used to strike the pile top and the detectors are used to record vibra- tion graphs. An expression of higher degree of strain (deformation force) is introduced. It is testified theoretically that the displacement, velocity and acceleration cannot be obtained by simple integral acceleration and differential velocity when long displacement and high strain exist, namely when the pile phase generates a whole slip relative to the soil body. That is to say that there are non-linear relations between them. It is educed accordingly that the force P and displacement S are calculated from the amplitude of wave train and (dynamic) P-S curve is drew so as to determine the yield points. Further, a method of determining the vertical bearing capacity for single-pile is dis- cussed. A static load test is utilized to check the result of dynamic test and determine the correlative constants of dynamic-static P(Q)-S curve.

Curve integral with path independent in orthogonal curvilinear coordinate system

It is explored that the line integral is a path independent in two or three arbitrary dimensional orthogonal curvilinear coordinate systems, which is based on the integral condition with the path independent in two or three dimensional rectangular coordinate systems. Firstly, according to the coordinate transformation, the condition that the line integral is the path independent in the polar coordinate system is obtained easily from the Green's theorem in two-dimensional rectangular coordinate system and the condition is extended to arbitrary two-dimension orthogonal curvilinear coordinates. Secondly, through the coordinate transformation relationship and the area projection method, the Stokes formula in three-dimensional rectangular coordinate system is promoted to the spherical coordinate system and cylindrical coordinate system, and the condition that the line integral is a path independent is obtained. Furthermore, the condition is extended to arbitrary three-dimension orthogonal curvilinear coordinates. Lastly, the conclusions are made.