Process Characterization of the Transesterification of Rapeseed Oil to Biodiesel Using Design of Experiments and Infrared Spectroscopy

For optimization of production processes and product quality,often knowledge of the factors influencing the process outcome is compulsory.Thus,process analytical technology(PAT)that allows deeper insight into the process and results in a mathematical description of the process behavior as a simple function based on the most important process factors can help to achieve higher production efficiency and quality.The present study aims at characterizing a well-known industrial process,the transesterification reaction of rapeseed oil with methanol to produce fatty acid methyl esters(FAME)for usage as biodiesel in a continuous micro reactor set-up.To this end,a design of experiment approach is applied,where the effects of two process factors,the molar ratio and the total flow rate of the reactants,are investigated.The optimized process target response is the FAME mass fraction in the purified nonpolar phase of the product as a measure of reaction yield.The quantification is performed using attenuated total reflection infrared spectroscopy in combination with partial least squares regression.The data retrieved during the conduction of the DoE experimental plan were used for statistical analysis.A non-linear model indicating a synergistic interaction between the studied factors describes the reactor behavior with a high coefficient of determination(R^(2))of 0.9608.Thus,we applied a PAT approach to generate further insight into this established industrial process.

Factorial Experimental Design to Study the Effects of Layers and Fiber Content on Concrete Flexural Behavior

Experimentation has come a long in helping researchers achieve breakthroughs in their different scientific areas and engineering happens to be one of those areas with the most impact from experimental advancement. The need for valid experimental results free from biases and confounding conclusions has prompted the development of new experimental techniques that takes consideration of all applicable factor and combinations in providing answers on a research topic, and the Factorial Experimental design credited to Sir Ronald Fisher is one technique yielding highly valid results. This paper uses the factorial design of experiments to research the flexural impact of polyvinyl acetate fiber and layered concrete in construction. The experiment considered two levels of fiber contents and two levels of layers, and prepared samples with all combinations of the variable factors. The samples were tested after 7 days from casting for flexural strength and an advance statistical analysis was performed on the flexural responses of the samples using R-program. The results from the analyses revealed the significance of the variables to the flexural strength of the samples, as well as their interactions. The experiment concluded that based on the number of layers and fiber content used for the experiment, casting concrete in layers does have a significant negative effect on the flexural strength of concrete, and the failure pattern of concrete members under flexural load in evidently influenced by the material composition of the concrete, and that it can be evidently influenced by casting the concrete in layers.

Ideological and Political Teaching Case Design and Research Based on the Course Simulation Electronic Technology Experiment

As critical measures to educate and cultivate people’s morality,“Ideology and Politics of Course”has gradually become the focus in actual undergraduate education research in universities.Targeting the single ideological and political education mode and students’lack of interest in experimental courses,this paper,through various links,including pre-class preview,in-class teaching,and after-class data analysis,takes the common emitter single tube amplifier experiment as an example to organically integrate the excavated ideological and political elements with practical operation and carry out teaching case design and practice;realize the improvement of students’learning initiative and problem-analysis ability;and achieve the purpose of cultivating people throughout the whole process and in a comprehensive direction.

Cavitation Optimization for a Centrifugal Pump Impeller by Using Orthogonal Design of Experiment

Cavitation is one of the most important performance of centrifugal pumps. However, the current optimization works of centrifugal pump are mostly focusing on hydraulic efficiency only, which may result in poor cavitation performance. Therefore, it is necessary to find an appropriate solution to improve cavitation performance with acceptable efficiency. In this paper, to improve the cavitation performance of a centrifugal pump with a vaned diffuser, the influence of impeller geometric parameters on the cavitation of the pump is investigated using the orthogonal design of experiment （DOE） based on computational fluid dynamics. The impeller inlet diameter D1, inlet incidence angle Aft, and blade wrap angle ~0 are selected as the main impeller geometric parameters and the orthogonal experiment of L9（3＂3） is performed. Three-dimensional steady simulations for cavitation are conducted by using constant gas mass fraction model with second-order upwind, and the predicated cavitation performance is validated by laboratory experiment. The optimization results are obtained by the range analysis method to improve cavitation performance without obvious decreasing the efficiency of the centrifugal pump. The internal flow of the pump is analyzed in order to identify the flow behavior that can affect cavitation performance. The results show that D1 has the greatest influence on the pump cavitation and the final optimized impeller provides better flow distribution at blade leading edge. The final optimized impeller accomplishes better cavitation and hydraulic performance and the NPSHR decreases by 0.63m compared with the original one. The presented work supplies a feasible route in engineering practice to optimize a centrifugal pump impeller for better cavitation performance.

Study on solder joint reliability of ceramic ball grid array component based on design of experiment method

Four process parameters, pad diameter, stencil thickness, ball diameter and stand-off were chosen as four control factors. By using an L25 （5^6 ） orthogonal array the ceramic ball grid array （ CBGA ） solder joints which have 25 different combinations of process parameters were designed. The numerical models of all the 25 CBGA solder joints were developed using the Sugrace Evolver. Utilizing the sugrace coordinate exported from the 25 CBGA solder joints numerical models, the finite element analysis models were set up and the nonlinear finite element analysis of the CBGA solder joints under thermal cycles were pegrormed by ANSYS. The thermal fatigue life of CBGA solder joint was calculated using Coffin-Manson equation. Based on the calculated thermal fatigue life results, the range analysis and the variance analysis were pegrormed. The results show that the fatigue life of CBGA solder joint is affected by the pad diameter, the stencil thickness, the ball diameter and the stand-off in a descending order, the best combination of process parameters results in the longest fatigue life is 0.07 mm stand-off, 0.125 mm stencil thickness of, 0.85 mm ball diameter and 0. 89 mm pad diameter. With 95% confidence the pad diameter has a significant effect on the reliability of CBGA solder joints whereas the stand-off, the stencil thickness and the ball diameter have little effect on the reliability of CBGA solder joints.

Application of Statistically Based Experimental Designs to Optimize Cellulase Production and Identification of Gene

A natural bacterial strain identified as Bacillus amyloliquefaciens MBAA3 using 16S rDNA partial genome sequencing has been studied for optimization of cellulase production.Statistical screening of media components for production of cellulase by B.amyloliquefaciens MBAA3 was carried out by Plackett–Burman design.Plackett–Burman design showed CMC,MgSO4 and pH as significant components influencing the cellulase production from the media components screened by Plackett-Burman fractional factorial design.The optimum concentrations of these significant parameters were determined employing the response surface central composite design,involving three factors and five levels was adopted to acquire the best medium for the production of cellulase enzyme revealed concentration of CMC(1.84 g),MgSO4(0.275 g),and pH(8.5)in media for highest enzyme production.Response surface counter plots revealed that middle level of MgSO4 and middle level of CMC,higher level of CMC and lower level of pH and higher level of MgSO4 with lower level of pH increase the production of cellulase.After optimization cellulase activity increased by 6.81 fold.Presence of cellulase gene in MBAA3 was conformed by the amplification of genomic DNA of MBAA3.A PCR product of cellulase gene of 1500 bp was successfully amplified.The amplified gene was conformed by sequencing the amplified product and sequence was deposited in the gene bank under the accession number KF929416.

A CASE STUDY IN THE APPLICATION OF SUPERSATURATED DESIGNS TO COMPUTER EXPERIMENTS

Supersaturated design is essentially a fractional factorial design in which the number of potential effects is greater than the number of runs. In this article, the supersaturated design is applied to a computer experiment through an example of steady current circuit model problem. A uniform mixed-level supersaturated design and the centered quadratic regression model are used. This example shows that supersaturated design and quadratic regression modeling method are very effective for screening effects and building the predictor. They are not only useful in computer experiments but also in industrial and other scientific experiments.

AN EFFICIENT SEQUENTIAL DESIGN FOR SENSITIVITY EXPERIMENTS

In sensitivity experiments, the response is binary and each experimental unit has a critical stimulus level that cannot be observed directly. It is often of interest to estimate extreme quantiles of the distribution of these critical stimulus levels over the tested products. For this purpose a new sequential scheme is proposed with some commonly used models. By using the bootstrap repeated-sampling principle, reasonable prior distributions based on a historic data set are specified. Then, a Bayesian strategy for the sequential procedure is provided and the estimator is given. Further, a high order approximation for such an estimator is explored and its consistency is proven. A simulation study shows that the proposed method gives superior performances over the existing methods.

Investigation of the optimum differential gear ratio for real driving cycles by experiment design and genetic algorithm

Experiment statistical method and genetic algorithms based optimization method are used to obtain the optimum differential gear ratio for heavy truck that provides best fuel consumption when changing the working condition that affects its torque and speed range. The aim of the study is to obtain the optimum differential gear ratio with fast and accurate optimization calculation without affecting drivability characteristics of the vehicle according to certain driving cycles that represent the new working conditions of the truck. The study is carried on a mining dump truck YT3621 with 9 for- ward shift manual transmission. Two loading conditions, no load and 40 t, and four on road real driving cycles have been discussed. The truck powertrain is modeled using GT-drive, and DOE -post processing tool of the GT-suite is used for DOE analysis and genetic algorithm optimization.

Computer modeling of high-pressure leaching process of nickel laterite by design of experiments and neural networks

Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, computer modeling of nickel ore leaching process be- came a need and a challenge. In this paper, the design of experiments （DOE） theory was used to determine the optimal experimental design plan matrix based on the D optimality criterion. In the high-pressure sulfuric acid leaching （HPSAL） process for nickel laterite in ＂Rudjinci＂ ore in Serbia, the temperature, the sulfuric acid to ore ratio, the stirring speed, and the leaching time as the predictor variables, and the degree of nickel extraction as the response have been considered. To model the process, the multiple linear regression （MLR） and response surface method （RSM）, together with the two-level and four-factor full factorial central composite design （CCD） plan, were used. The proposed re- gression models have not been proven adequate. Therefore, the artificial neural network （ANN） approach with the same experimental plan was used in order to reduce operational costs, give a better modeling accuracy, and provide a more successful process optimization. The model is based on the multi-layer neural networks with the back-propagation （BP） learning algorithm and the bipolar sigmoid activation function.

Design of experiment study on hardness variations in friction stir welding of AM60 Mg alloy

Identification of process parameters,their effects and contributions to the outcomes of the system using experimental approach could be a daunting,time consuming,and costly course.Using proper statistical methods,i.e.,Taguchi method,could significantly reduce the number of required experiments and statistical significance of the parameter can be identified.Friction stir welding is one of those welding techniques with many parameters which have different effects on the quality of the welds.In friction stir welding the tool rotational speed(RPM)and transverse speed(mm/min)influence the strength(i.e.,hardness distribution)of the stirred zone.In this study,these two factors are investigated to determine the effect they will have on the hardness in the stirred zone of the friction stir welds and how the two factors are related to one another for as-cast magnesium alloy AM60 with nominal chemical composition of Mg-(5.5-6.5)Al-(0.24-0.6)Mn-0.22Zn-0.1Si.Experimental data was taken at three different tool rotational speeds and three different transverse speeds.The data obtained was then analyzed using a 32 factorial design to find the contribution of these parameters.It was determined that both tool rotational speed and transverse speed possess significant effects on the stir zone hardness.Also,the interactions between the two factors were statistically assessed.

Application of Monte-Carlo statistical experiments in design of ocean engineering - Estimating the parameters, models and probabilities

Recently, some results have been acquired with the Monte- Carlo statistical experiments in the design of ocean en gineering. The results show that Monte-Carlo statistical experiments can be widely used in estimating the parameters of wave statistical distributions, checking the probability model of the long- term wave extreme value distribution under a typhoon condition and calculating the failure probability of the ocean platforms.

Bayesian Variable Selection for Mixture Process Variable Design Experiment

This paper discussed Bayesian variable selection methods for models from split-plot mixture designs using samples from Metropolis-Hastings within the Gibbs sampling algorithm. Bayesian variable selection is easy to implement due to the improvement in computing via MCMC sampling. We described the Bayesian methodology by introducing the Bayesian framework, and explaining Markov Chain Monte Carlo (MCMC) sampling. The Metropolis-Hastings within Gibbs sampling was used to draw dependent samples from the full conditional distributions which were explained. In mixture experiments with process variables, the response depends not only on the proportions of the mixture components but also on the effects of the process variables. In many such mixture-process variable experiments, constraints such as time or cost prohibit the selection of treatments completely at random. In these situations, restrictions on the randomisation force the level combinations of one group of factors to be fixed and the combinations of the other group of factors are run. Then a new level of the first-factor group is set and combinations of the other factors are run. We discussed the computational algorithm for the Stochastic Search Variable Selection (SSVS) in linear mixed models. We extended the computational algorithm of SSVS to fit models from split-plot mixture design by introducing the algorithm of the Stochastic Search Variable Selection for Split-plot Design (SSVS-SPD). The motivation of this extension is that we have two different levels of the experimental units, one for the whole plots and the other for subplots in the split-plot mixture design.

Application of experimental design techniques to structural simulation meta-model building using neural network

Neural networks are being used to construct meta-models in numerical simulation of structures.In addition to network structures and training algorithms,training samples also greatly affect the accuracy of neural network models.In this paper,some existing main sampling techniques are evaluated,including techniques based on experimental design theory, random selection,and rotating sampling.First,advantages and disadvantages of each technique are reviewed.Then,seven techniques are used to generate samples for training radial neural networks models for two benchmarks:an antenna model and an aircraft model.Results show that the uniform design,in which the number of samples and mean square error network models are considered,is the best sampling technique for neural network based meta-model building.

Effect of Injection Angle on Artificial Cavitation Using the Design of Experiment Method

Using the supercavitation phenomenon is necessary to reach high velocities underwater. Supercavitation can be achieved in two ways: natural and artificial. In this article, the simulation of flows around a torpedo was studied naturally and artificially. The validity of simulation using theoretical and practical data in the natural and artificial phases was evaluated. Results showed that the simulations were consistent with the laboratory results. The results in different injection coefficient rates, injection angles, and cavitation numbers were studied. The obtained results showed the importance of cavitation number, injection rate coefficient, and injection angle in cavity shape. At the final level, determining the performance conditions using the Design of Experiment (DOE) method was emphasized, and the performance of cavitation number, injection rate coefficient, and injection angle in drag and lift coefficient was studied. The increase in injection angle in the low injection rate coefficient resulted in a diminished drag coefficient and that in the high injection rate coefficient resulted in an enhanced drag coefficient.

THE DESIGN OF A LIMITED AREA MESOSCALE MODEL AND PREDICTION EXPERIMENTS

Based on the dynamic frame of a 6-layer primitive equations model, a mesoscale primitive equations model is designed that includes larger range of physical processes. It is run in (x, y, σ) system with the model atmosphere topping at 10 hPa and availability of multiple conditions of horizontal boundaries, both horizontal and vertical resolution are adjustable; the precipitation scheme includes large scale and deep cumulus convective precipitation; the ground temperature is computed using surface heat budget equations; exchanges between land atmosphere and between ocean and atmosphere are considered, the Liouis format is used in the computation of vertical exchange budget; a scheme that combines the second and fourth order is employed in horizontal diffusion in which the coefficient is the function of the location of grid points and wind fields; the integration scheme is in the form of economic central difference.With the resolution that horizontal grids are spaced at intervals of 80 km and vertical length is unequally spaced into 16 layers, the model is experimented with 26 cases of forecast. The result has shown stable model computation, good prediction of major synoptic patterns and close reproduction of real precipitation. Statistics for a number of assessment indexes are given in this paper and comparisons are made to the original 6-layer model in respect of the forecasting ability and model properties.

Research on Information Architecture Design of Short-Form Video Social Platforms Based on Cognitive Psychology

This study investigates how cognitive psychology principles can be integrated into the information architecture design of short-form video platforms,like TikTok,to enhance user experience,engagement,and sharing.Using a questionnaire,it explores TikTok users’habits and preferences,highlighting how social media fatigue(SMF)impacts their interaction with the platform.The paper offers strategies to optimize TikTok’s design.It suggests refining the organizational system using principles like chunking,schema theory,and working memory capacity.Additionally,it proposes incorporating shopping features within TikTok’s interface to personalize product suggestions and enable monetization for influencers and content creators.Furthermore,the study underlines the need to consider gender differences and user preferences in improving TikTok’s sharing features,recommending streamlined and customizable sharing options,collaborative sharing,and a system to acknowledge sharing milestones.Aiming to strengthen social connections and increase sharing likelihood,this research provides insights into enhancing information architecture for short-form video platforms,contributing to their growth and success.

Design of Experiments (DOE)—A Valuable Multi-Purpose Methodology

The DOE methodology is an effective tool for upgrading the level of measurement and assessment. In any design, planning or control problem the designer is faced with many alternatives. He/she is challenged to develop design approaches that can meet both quality and cost criteria. The way experiments are designed greatly affects the effective use of the experimental resources and the easiness with which the measured results can be analyzed. This paper does not present new evidence based on designed experiments. Its objective is solely to show how useful application of multifactor experiments is in a variety of circumstances and decision making scenarios. The paper reviews three published examples where this method was used in different contexts: quality control, flexible manufacturing systems (FMS) and logistics systems. The physical experiment has been carried out to improve the quality of a special type of batteries. The simulation experiment has been carried out to investigate the impact of several flexibility factors in a flexible manufacturing system. The numerical value of a complex analytical expression representing a customer oriented logistics performance measure has been calculated for different values of its parameters, i.e. the given numerical values of the investigated factors. It enabled a methodical examination of all factor effects and especially their interactions, thus shedding light on complex aspects of the logistics decision problem. In these examples, cases from different contexts were presented, enabling to view design of experiments as a powerful ingredient for improving decision making in a variety of circumstances.

Design and Experiment of 1LFQ-325 Pneumatic Reversible Plough

A pneumatic reversible plough is developed, which complements to the tractor of 25.7-36.8 kW.The plough adopts the cylinder as reversing mechanism between the right and left plough bodies, and the cylinder can substitute the mechanical reversing mechanism. The pneumatic turnover allows the plough to be operated easily and turned over flexibly. Field experiment results show that indicators of plough performance meet the requirements of the relevant national standards.

Refinement of austenite grain using uniform experiment design for AISI H13

The uniform experiment design is an effective way of optimizing technology scheme for refining the grain size during multistage deformation. In this paper, it is adopted to evaluate the effect of each technology parameter on final grain size of AISI H13 hot work tool steel during multistage deformation. It has been verified that the technology scheme for refining the final grain size can be determined rapidly and efficiently with the aid of the uniform design. The results show that the deformation parameters and the intermission time after deformation of the first stage affect the final grain size remarkably. For AISI H13 hot work tool steel, the final grain size can be refined notably when deformation parameters for the first stage are set as follows: a deformation temperature range of 1?025 1?085 ℃; a true strain of above 0.26 and the interpass time between the first and the second stage of deformation less than 10 s.