TOOTH CROWN DEFORMABLE DESIGN BASED ON DIRECT MANIPULATION OF FFD

A flexible and adaptable design method for the tooth crown is presented based on the direct manipulation of free-form deformation （FFD）. The correct shape of the tooth crown can be obtained by adding, modifying, and deleting constraint points or load points based on stretching and compressing operation. Finally, an example is given to illustrate the method to be efficient.

Computer-aided Design and Custom-made Guide in Corrective Osteotomy for Complex Femoral Deformity

Summary： Preoperative planning of corrective osteotomy with traditional radiography has limitations in regards to determining the ideal osteotomy location and orientation in three-dimensional femoral de- formities. Though a successful operation can be planned preoperatively, intraoperative contingencies might adhere to the procedural plan in the performance of operation. To efficiently perform a planned procedure, proposed is a design to implement three-dimensional reconstruction photography, based on computer-tomography （CT） scan. A custom-made guide was designed to navigate the osteotomy as planned, and additionally, a personalized intramedullary nail was used for fixation after osteotomy. Three-dimensional （3D） photography of deformed femur was established based on the CT dataset and transferred into 3D photography processing software for further planning. Osteotomy planes were de- signed and adjusted at deformity sites to correct the 3D deformities. The methodology of a custom-made osteotomy guide was introduced in femoral corrective osteotomy, for the first time, to navigate the op- eration as planned. After the virtual osteotomy and reduction of bone segments, the parameters of a custom-made intramedullary nail were measured for manufacturing. Findings Virtual operation in computer shows complete correction of the 3D deformity. The osteotomy guide, obtained by rapid-prototyping techniques, navigates mimicking surgery on rapid-prototyping model of the involved femur as planned. Internal fixation was achieved using the custom-made intramedullary nail. Interpreta- tion three-dimensional visualization introduces an advantage in preoperative planning for corrective os- teotomy of 3D femoral deformity, and the custom-made osteotomy guide is crucial to realize such a de- liberate plan during the actual procedures. The internal fixator, such as an intramedullary nail, can be modified or personalized for fixation in unique cases.

Optimal Preform Die Design through Controlling Deformation Uniformity in Metal Forging

A finite element based sensitivity analysis method for preform die shape design in metal forging is developed. The optimization goal is to obtain more uniform deformation within the final forging by controlling the deformation uniformity. The objective function expressed by the effective strain is constructed. The sensitivity equations of the objective function, elemental volume, elemental effective strain rate and the elemental strain rate with respect to the design variables are constituted. The preform die shapes of an H-shaped forging process in axisymmetric deformation are designed using this method.

APPLICATION OF SEPARABILITY ORITERION IN DESIGN OF DEFORMATION MONITORING NETWORKS

A monitoring scheme must be so designed that several possible mod-els can be efficiently separated in the stage of analysis of deformation measure-ments.Based on the concept of separability developed by Chen and Chrzanowski,a methodology for the design of monitoring schemes has been developed by the au-thors.In the method a computer simulation technique is employed,into whichsome rules have been elaborated allowing minimal human intervention.In this pa-per the criterion is first presented and the design technique using the step one up-dating procedure is discussed.Finally,design of a simulated monitoring networkis made as a demonstrating example.

3D deformation effect and optimal excavated design of surface mine

The three-dimensional （3D） deformation effect of the slope engineering under the step-by-step excavation for the Antaibao surface mine was analyzed using the FLAC^3D technique. An optimal excavated scheme with a relatively steeper slope angle of 47° instead of 30° was successfully implemented at the west wall in the geological section 73200 of the mine area, where the 3D effect of the nonlinear large deformation of the slope was taken into account. Based on the above research conclusion, put forward the countermeasures of shortening mining length, excavating by different regions, timely foot backfilling to protect the excavated slope, and monitoring and feedback adjustment by studying the nonlinear effect. The results show that these countermeasures are effective in controlling maximum deformation and increasing the stability of the slope.

Non-derivative solution to nonlinear dynamic optimal design of class two for deformation network monitoring

Based on the nonlinear error equation of deformation network monitoring, the mathematical model of nonlinear dynamic optimal design of class two was put forward for the deformation network monitoring, in which the target function is the accuracy criterion and the constraint conditions are the network’s sensitivity, reliability and observing cost. Meanwhile a new non derivative solution to the nonlinear dynamic optimal design of class two was also put forward. The solving model uses the difference to stand for the first derivative of functions and solves the revised feasible direction to get the optimal solution to unknown parameters. It can not only make the solution to converge on the minimum point of the constraint problem, but decrease the calculating load.

Pre-deformation for Assembly Performance of Machine Centers

The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering （CAE） analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers.

Optimal Design of Deforming Regulation for Compact Continuous Rolling Mill with Balanced Load

If the draught of each mill stand is limited by forced bite condition for compact continuous mill,the rolling load difference between one mill stand and another is very big.If deforming regulation of relative load for each mill stand is approximate to the same,the productive capacity of compact continuous mill can be brought into full play,and also the safety running and the smooth rolling of mill can be ensured.

Topology Optimization of Metamaterial Microstructures for Negative Poisson’s Ratio under Large Deformation Using a Gradient-Free Method

Negative Poisson’s ratio(NPR)metamaterials are attractive for their unique mechanical behaviors and potential applications in deformation control and energy absorption.However,when subjected to significant stretching,NPR metamaterials designed under small strain assumption may experience a rapid degradation in NPR performance.To address this issue,this study aims to design metamaterials maintaining a targeted NPR under large deformation by taking advantage of the geometry nonlinearity mechanism.A representative periodic unit cell is modeled considering geometry nonlinearity,and its topology is designed using a gradient-free method.The unit cell microstructural topologies are described with the material-field series-expansion(MFSE)method.The MFSE method assumes spatial correlation of the material distribution,which greatly reduces the number of required design variables.To conveniently design metamaterials with desired NPR under large deformation,we propose a two-stage gradient-free metamaterial topology optimization method,which fully takes advantage of the dimension reduction benefits of the MFSE method and the Kriging surrogate model technique.Initially,we use homogenization to find a preliminary NPR design under a small deformation assumption.In the second stage,we begin with this preliminary design and minimize deviations in NPR from a targeted value under large deformation.Using this strategy and solution technique,we successfully obtain a group of NPR metamaterials that can sustain different desired NPRs in the range of[−0.8,−0.1]under uniaxial stretching up to 20% strain.Furthermore,typical microstructure designs are fabricated and tested through experiments.The experimental results show good consistency with our numerical results,demonstrating the effectiveness of the present gradientfree NPR metamaterial design strategy.

DEFORM-3D有限元软件在冷挤压工艺模拟中的应用

要提高冷挤压产品的质量、提高材料利用率、提高模具寿命、减少锤击次数、节约能源、缩短产品开发周期,必须提高冷挤压模具设计的科学性。模拟技术可以用来优化设计方案,降低生产成本,保证设计的合理性。通过实例分析介绍了DEFORM-3D软件在载荷计算、应力应变分布、缺陷分析和预防、流线查看等方面的应用。

基于Skeleton Design的脱粒装置交互式设计系统研究

针对联合收获机脱粒装置设计过程中装备结构复杂、参数化变形设计困难以及对设计人员专业素质要求高的问题,为寻求合适的参数化设计手段,研究了基于Skeleton Design(骨架设计)的脱粒装置交互式设计系统。以纹杆滚筒式脱粒装置为研究对象,引入Skeleton Design过程体的概念,结合纹杆滚筒式脱粒装置的总体设计过程,实现脱粒装置的个性化设计与参数化建模。以VS(Microsoft Visual Studio)环境下VB.NET为开发语言,应用CATIA(Computer aided tri-dimensional interface application)二次开发接口技术与SQL Server数据库管理,将模型、参数、知识信息等数字化资源与操作平台组织起来,联合运用,通过人机交互的方式进行产品设计。系统测试表明,该系统能在降低设计人员专业性、提高开发产品准确性的同时,提高设计效率、缩短设计周期,并且易于理解和应用,增强了模型的知识继承与重用性,满足脱粒装置个性化设计要求。

Design and experimental research on the sweet potato seedling transplanting mechanism of the planetary gear train with deformed elliptical gear transmission

Aiming at the lack of suitable machines for sweet potato seedling transplanting in China,and according to the agronomic requirements for the horizontal insertion method of sweet potato seedling,a new sweet potato seedling transplanting mechanism of planetary gear train was proposed based on the non-uniform transmission of deformed elliptical gear.The working principle of the transplanting mechanism was analyzed,and the kinematics modeling and analysis of the mechanism were carried out.The study established the numerical objectives of the transplanting mechanism and applied the theory of membership function to establish a mathematical model for the parameter-guided optimization design of the transplanting mechanism.The parameter-guided optimization design software was developed to obtain a set of optimal mechanism parameters that satisfied the motion trajectory of sweet potato transplanting and the posture of the transplanting arm.Based on the optimized parameters,the structure of the transplanting mechanism was designed,and a virtual prototype of the mechanism was created,whereby a virtual motion simulation of the transplanting mechanism was conducted to verify the correctness of the kinematics model and design of the mechanism.The high-speed photographic kinematics test of the mechanism prototype and sweet potato seedling transplanting tests were conducted to test the mechanism’s kinematic characteristics and transplanting performance.The test results show that the test trajectory of the mechanism and test posture of the transplanting arm are almost consistent with the theoretical and simulation trajectory,meeting the agronomic requirements of the horizontal insertion method of sweet potato seedling;And when the rotary speed of the mechanism are 20 r/min and 30 r/min,the average success ratios of sweet potato seedlings transplanting are 90%and 82%,respectively,which prove the application feasibility of the mechanism in the practical machines.

基于Deform-3D的同步齿套高速车削用量工艺参数优化数值分析研究

基于弹塑性理论和Deform-3D有限元软件,建立了20CrMnTi材料的同步齿套的高速车削的数值分析模型。对比剪切力的力学公式解和数值解,验证了模型的可靠性。以切削用量为因素设计了正交试验,分析了不同切削要素下的切削力的分布规律。利用SPSS软件通过多元线性回归预测了各切削力模型,很好地反映了切削力和切削用量之间的关系。分析结果表明,高速车削工序I的最优切削用量是切削速度为250 m/min、进给量为0.3 mm/r以及背吃刀量为0.5 mm;进给量和背吃刀量对主切削力的影响占主要地位,切削力与主切削力的变化较为一致,切削速度对切削力影响较小。分析结果能为20CrMnTi同步齿套的高速车削工艺参数的制定和优化、生产实践中夹具设计提供数据支持。

Deformation Analysis and Stability Evaluation of the Main Shaft at Jinchuan Mine No.3

Unexpected, serious deformation failures have occurred during construction of a main shaft. A study of construction parameters of the main shaft is required. First, the stability of the shaft and wall-rock is investigated by numerical methods. The modeling results are as follows： The convergence of shaft liner is greater than 60 mm at a depth of 650 m; the maximum principal stress in the liner approaches 190 MPa, which exceeds the strength of the liner, so it is inevitable that the liner deform locally. Second, stability analysis of shafts with different liner thicknesses has been completed. The results have the following features： If the depth where the liner thickness is increases from 400 mm to 500 mm is 650 meters, the convergence deformation of the liner is reduced by 3.4 mm while the maximum principal stress is reduced by 5 MPa. At a depth of 250 m if the liner thickness is increased from 400 mm to 500 mm the convergence of the liner is reduced by 1.5 mm while the maximum principal stress is reduced by 10 MPa. Therefore, increasing the liner thickness has little effect on liner convergence but can reduce the maximum principal stress in the liner. The thickness of the liner can be increased to reduce the maximum principal stress and increase the capacity for shear deformation. Finally, construction techniques employing releasing-displacements have been numerically simulated. The conclusions are that as the releasing displacement is increased the convergence of the surrounding rock increases linearly while the convergence of the lining decreases linearly. The plastic zone in the surrounding rock mass at first increases linearly but then, at a release-displacement of 95 ram, expands rapidly. These conclusions show that use of suitable releasing displacement can increase the self-supporting capacity of the surrounding rock. But when the releasing displacement exceeds 95 nun the plastic zone rapidly enlarges and stability rapidly decreases. The maximum principal stress of the lining also decreases as the release-displacement increases. There is a definite inflection point in the relationships involving releasing displacement. When the releasing displacement passes this point the effect on principal stress decreases. In conclusion, a reasonable releasing displacement value when lining the shaft is 95 mm.

Robust design of natural laminar flow supercritical airfoil by multi-objective evolution method

Abstract A transonic, high Reynolds number natural laminar flow airfoil is designed and studied. The γ-θ transition model is combined with the shear stress transport （SST） k-w turbulence model to predict the transition region for a laminar-turbulent boundary layer. The non-uniform free-form deformation （NFFD） method based on the non-uniform rational B-spline （NURBS） basis function is introduced to the airfoil parameterization. The non-dominated sorting genetic algorithm-II （NSGA-II） is used as the search algo- rithm, and the surrogate model based on the Kriging models is introduced to improve the efficiency of the optimization system. The optimization system is set up based on the above technologies, and the robust design about the uncertainty of the Mach number is carried out for NASA0412 airfoil. The optimized airfoil is analyzed and compared with the original airfoil. The results show that natural laminar flow can be achieved on a supercritical airfoil to improve the aerodynamic characteristic of airfoils.

Deformation prediction and analysis of underground mining during stacking of dry gangue in open-pit based on response surface methodology

Deformation prediction and the analysis of underground goaf are important to the safe and efficient recovery of residual ore when shifting from open-pit mining to underground mining.To address the comprehensive problem of stability in the double mined-out area of the Tong-Lv-Shan(TLS)mine,which employed the dry stacked gangue technology,this paper applies the function fitting theory and a regression analysis method to screen the sensitive interval of four influencing factors based on single-factor experiments and the numerical simulation software FLAC3D.The influencing factors of the TLS mine consist of the column thickness(d),gob area span(D),boundary pillar thickness(h)and height of tailing gangue(H).The fitting degree between the four factors and the displacement of the gob roof(W)is reasonable because the correlation coefficient(R2)is greater than0.9701.After establishing29groups that satisfy the principles of Box-Behnken design(BBD),the dry gangue tailings process was re-simulated for the selected sensitive interval.Using a combination of an analysis of variance(ANOVA),regression equations and a significance analysis,the prediction results of the response surface methodology(RSM)show that the significant degree for the stability of the mined-out area for the factors satisfies the relationship of h>D>d>H.The importance of the four factors cannot be disregarded in a comparison of the prediction results of the engineering test stope in the TLS mine.By comparing the data of monitoring points and function prediction,the proposed method has shown promising results,and the prediction accuracy of RSM model is acceptable.The relative errors of the two test stopes are1.67%and3.85%,respectively,which yield satisfactory reliability and reference values for the mines.

α″phase-assisted nucleation to obtain ultrafineαprecipitates for designing high-strength near-βtitanium alloys

The diffusion-multiple method was used to determine the composition of Ti−6Al−4V−xMo−yZr alloy(0.45<x<12,0.5<y<14,wt.%),which can obtain an ultrafine α phase.Results show that Ti−6Al−4V−5Mo−7Zr alloy can obtain an ultrafineαphase by using the α″phase assisted nucleation.The bimodal microstructure obtained with the heat-treatment process can confer the alloy with a good balance between the strength and plasticity.The deformation mechanism is the dislocation slip and the{1101}twinning in the primary α phase.The strengthening mechanism is α/β interface strengthening.The interface of(0001)α/(110)β has a platform−step structure,whereas(1120)α/(111)βinterface is flat with no steps.

THEORETICAL ANALYSES ON DESIGN OF SHEAR EXTRUSION DIE

ＴＨＥＯＲＥＴＩＣＡＬＡＮＡＬＹＳＥＳＯＮＤＥＳＩＧＮＯＦＳＨＥＡＲＥＸＴＲＵＳＩＯＮＤＩＥ①ＹｕａｎＸｉＤｅｐａｒｔｍｅｎｔｏｆＭａｔｅｒｉａｌｓＳｃｉｅｎｃｅａｎｄＥｎｇｉｎｅｒｉｎｇ，ＣｅｎｔｒａｌＳｏｕｔｈＵｎｉｖｅｒｓｉｔｙｏｆＴｅｃｈｎｏ...

Exact mesh shape design of large cable-network antenna reflectors with flexible ring truss supports

An exact-designed mesh shape with favorable surface accuracy is of practical significance to the performance of large cable-network antenna reflectors. In this study, a novel design approach that could guide the generation of exact spatial parabolic mesh configurations of such reflector was proposed. By incorporating the traditional force density method with the standard finite element method, this proposed approach had taken the deformation effects of flexible ring truss supports into consideration, and searched for the desired mesh shapes that can satisfy the requirement that all the free nodes are exactly located on the objective paraboloid. Compared with the conventional design method,a remarkable improvement of surface accuracy in the obtained mesh shapes had been demonstrated by numerical examples. The present work would provide a helpful technical reference for the mesh shape design of such cable-network antenna reflector in engineering practice.

Development of 3D Female Breast Model Library for Bra Design

As the maturity of female costume concept as well as the social consuming activities, a new and higher requirement is imposed on female underwear design. Human body model is the basic of many applications on 3D garment CAD. This paper delivered a novel approach for modeling a human body which could be driven by related body dimensions to form a female breast model library based on the free form deformatioll technologies. The 3D female breast shape reserve has a strong potential of being used for bra design, bra flttins, virtual try-on and exhibition to meet ＂made-tomeasure＂ demand of the booming bra market in the world.