Enhancing adhesive bond strength of CFRP/titanium joints through NaOH anodising and resin pre-coating treatments with optimised anodising conditions

Adhesively Bonded Carbon Fibre Reinforced Plastic(CFRP)and titanium alloy have been extensively used as a hybrid structure in modern aircrafts due to their excellent combination of mechanical properties and chemical stabilities.This study utilised NaOH anodising method to create micro-rough titanium surfaces for enhancing adhesive bonding between titanium alloy and CFRP laminates.A special and simple technique named Resin Pre-Coating(RPC)was also employed to improve the surface wetting of anodised titanium and grinded CFRP substrates.The influences of anodising temperature and duration on the surface morphology,wettability and adhesive bond strength were investigated.The single lap shear test results showed that the bond strength of specimens anodised at 20℃for 15 min improved by 135.9%and 95.4%,respectively,in comparison with that of acid pickled and grinded specimens(without RPC treatment).Although increasing the anodising temperature and duration produced rougher titanium surfaces,the adhesively bonded joints were not strong enough due to relatively friable titanium oxide layers.

Self-cleaning performance of a self-cleaning pre-coated steel sheet in an industrial environment

A type of self-cleaning pre-coated steel sheet with excellent self-cleaning performance was developed using hydrophilic surface treatment technology. To understand the self-cleaning properties of this pre-coated steel sheet in an industrial environment, the Jiangjin natural environmental test station was chosen as the outdoor exposure test to be conducted, and the self-cleaning performance of the steel sheet was studied by measuring the water contact angle, stain resistance factor, color difference, and gloss of the steel sheet during the outdoor exposure test. The water contact angle of the self-cleaning steel sheet quickly decreased from 84° to 29° during the outdoor exposure test, and the steel sheet showed excellent hydrophilic properties, which were beneficial to the spread of rain drops and detrimental to the accumulation of the surface pollutants. After an outdoor exposure of 12 months,the self-cleaning steel sheet had a higher stain resistance and cleaner surface than the comparison sample sheet, demonstrating its excellent self-cleaning properties. Moreover, the color difference and gloss rate of the self-cleaning steel ＇sheet were similar to those of the pre-coated steel sheet without hydrophilic surface treatment. Therefore, the hydrophilic surface treatment technology used in this study did not affect the anti-aging property of the self-cleaning steel sheet.

CNT toughened aluminium and CFRP interface for strong adhesive bonding

This study presents a simple technique for strengthening the adhesive-bond strength between aluminium(Al)substrate and carbon fibre reinforced polymer(CFRP) utilising resin pre-coating(RPC) with carbon nanotubes(CNTs). The CNT-containing RPC solution with 90 wt% acetone and 10 wt% resin(without hardener) was applied onto Al substrates, where micro-/nano-vertical channels had been created by chemical or mechanical surface treatments to accommodate CNTs. RPC was able to fill all micro-/nano-cavities over the Al substrate surface, then CNTs were pulled into those vertical micro-channels by the capillary action generated from acetone evaporation.Normal epoxy adhesive(resin + hardener) was applied after the CNT-containing RPC treatment. CNTs bridging across the interface between the adhesive joint and Al substrate and sealing of micro-/nano-cavities by RPC effectively enhanced the interfacial shear bond strength between the Al substrate and CFRP by 30–100%depending on the Al substrate surface profiles. Al substrates with two different chemical treatments were compared in this study for the effectiveness of CNT interfacial reinforcement. Results from a steel substrate after sandblasting were also included for comparison.

Effects of Parameters on Formation and Microstructure of Surface Composite Layer Prepared by Lost Foam Casting Technique

Surface composite layer was fabricated on the AZ91D substrate using the lost foam casting （LFC） process. The pre-coating layer reacted with melt substrate and formed the composite layer, and the coating was mainly consist of alloying aluminum powder and low-temperature glass powder （PbO-ZnO-Na20）. The vacuum degree, pouring temperature, mold filling process of melt, and pre-coating thickness played an important role during the formation process of composite layer. The results show that surface morphology of composite layer can be divided into three categories： alloying effect of bad and good ceramic layer, alloying effect of good and bad ceramic layer, composite layer of good quality. The main reason for bad alloying layer is that alloying pre-coating thickness is so thin that it is scoured easily and involved in the melt, in addition, it is difficult for melt to infiltrate into the alloying coating owing to the surface tension of coating when the vacuum degree is excessively low. Bad ceramic layer is because of somewhat lower pouring temperature and the thicker alloying coating, due to the absorption of heat from the melt, making low temperature glass powder pre-coating layer fuse inadequate. Thus, to get good quality composite layer, the process conditions must be appropriate, the result shows that the optimum process parameters are as follows： at a pouring temperature of 800 ~C, vacuum degree of -0.06 MPa, alloying pre-coating thickness ofO.4 mm, and low glass powder pre-coating layer thickness ofl mm.

Electrochemical performance of Al_2O_3 pre-coated spinel LiMn_2O_4

Al_2O_3-coated spinel LiMn_2O_4 cathode materials, presintered LiMn_2O_4(P-LMO), and calcined LiMn_2O_4(C-LMO) were synthesized by chemical deposition and thermal treating method using presintered and calcined LiMn_2O_4 as precursors. The crystal structure, morphology,the thickness of the coating layer, and particle size of prepared samples were investigated by X-ray diffraction(XRD), scanning electron microscopy(SEM), high-resolution transmission electron microscopy(HRTEM), and Malvern instruments. The average particle size of P-LMO with like-spheres(0.3 μm) is much smaller than that of C-LMO(0.5 μm). The Al_2O_3 layer of P-LMO can effectively reduce the charge transfer resistance and inhibit the Mn dissolution. The electrochemical performance of P-LMO is better than that of C-LMO. It is found that the LiMn_2O_4 cathode materials have excellent electrochemical cyclability by coated 2 mol% Al_2O_3 at the surface of presintered material. The initial discharge capacity of the material with 2 mol% Al_2O_3-coated is 114.0 m Ah·g^(-1) at 0.1 C rate and 55 ℃, and the capacity retention is 87.3 % at 0.5 C rate.