Effect of melt-to-solid volume ratio and preheating temperature on Mg/Al bimetals interface by centrifugal casting

Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.

Research on prediction model of formation temperature of ammonium bisulfate in air preheater of coal-fired power plant

Ammonium bisulfate(ABS)is a viscous compound produced by the escape NH_(3) in the NO reduction process and SO_(3) in the flue gas at a certain temperature,which can cause the ash corrosion of the air preheater in coal-fired power plants.Therefore,it is essential to study the formation temperature of ABS to prevent the deposition of ABS in air preheaters.In this paper,the SO_(3) reaction kinetic model is used to analyze the SO_(3) generation process from coal combustion to the selective catalytic reduction(SCR)exit stage,and the kinetic model of NO reduction is used to analyze the NH_(3) escape process.A prediction model for calculating the ABS formation temperature based on the S content in coal and NO reduction parameters of the SCR is proposed,solving the difficulty of measuring SO_(3) concentration and NH_(3) concentration in the previous calculation equation of ABS formation temperature.And the reliability of the model is verified by the actual data of the power plant.Then the influence of S content in coal,NH_(3)/NO_(x) molar ratio,different NO_(x) concentrations at SCR inlet,and NO removal efficiency on the formation temperature of ABS are analyzed.

Performance of Ti6Al4V fabricated by electron beam and laser hybrid preheating and selective melting strategy

Electron beam selective melting(EBM)and selective laser melting(SLM)are regarded as significant manufacturing processes for near-net-shaped Ti6Al4V components.Generally,in the conventional EBM process,preheating is necessitated to avoid"smoke"caused by the charging of electrons.In the conventional SLM process,laser as an energy source without the risk of"smoke"can be employed to melt metal powder at low temperatures.However,because of the low absorption rate of laser,the powder bed temperature cannot reach a high level.It is difficult to obtain as-built TiAl4V with favorable comprehensive properties via conventional EBM or SLM.Hence,two types of electron beam and laser hybrid preheating(EB-LHP)combined with selective melting strategies are proposed.Using laser to preheat powder allows EBM to be performed at a low powder bed temperature(EBM-LT),whereas using an electron beam to preheat powder allows SLM to be performed at a high powder bed temperature(SLM-HT).Ti6Al4V samples are fabricated using two different manufacturing strategies(i.e.,EBM-LT and SLM-HT)and two conventional processes,i.e.,EBM at a high powder bed temperature(EBM-HT)and SLM at a low powder bed temperature(SLM-LT).The temperature-dependent surface quality,microstructure,density,and mechanical properties of the as-built Ti6Al4V samples are characterized and compared.Results show that EBM-LT Ti6Al4V exhibits a higher ultimate tensile strength(981±43 MPa)and a lower elongation(12.2%±2.3%)than EBM-HT Ti6Al4V owing to the presence ofα′martensite.The SLM-HT Ti6Al4V possesses the highest ultimate tensile strength(1,059±62 MPa)and an elongation(14.8%±4.0%)comparable to that of the EBM-HT Ti6Al4V(16.6%±1.2%).

Effect of Preheating Temperature on the Mechanical and Fracture Properties of Welded Pearlitic Rail Steels

The effect of preheating temperature on the mechanical and fracture behavior, hardness, and the microstructure of slot welded pearlitic rail steel were studied. Railhead sections with slots were preheated to 200℃, 300℃, 350℃ and 400℃?before gas metal arc filling to simulate defects repair. Another sample, welded at room temperature (RT) with no preheat, was studied in comparison. The parent rail steel has ultimate strength, yield strength and strain to failure of 1146 MPa, 717 MPa and 9.3%, respectively. Optimum values of these properties for the welded rail steels were found to be 1023 MPa, 655 MPa and 4.7%, respectively, for the 200℃ preheat temperature. On this basis, the optimum weld efficiency was found to be 89.2%. The average apparent fracture toughness KI for the parent rail was 127 MPa.m0.5, while that for the optimum welded joint (200℃ preheat) was 116.5 MPa.m0.5. In addition, the average hardness values of the weld, fusion zone, and heat affected zone (HAZ) were 313.5, 332 and 313.6 HB, respectively, while that for parent rail steel was about 360 HB. Dominance of bainite and acicular ferrite phase in the weld microstructure was observed at 200℃ preheat.

Effect of ECAE Preheating on Grain Refining of Nickel-Titanium Alloy

The influence of equal channel angular extrusion preheating on the microstructure of NiTi was examined. Temperatures under non-isothermal condition is 750, 850 and 950 ℃, and ram speed was 25 mm·s-1. The micrographs showed that processing by each of the three temperatures via ECAE can refine the initial coarse grains of NiTi （as-received） after the first pass, and the developments of microstructure were quite different under different hot-working conditions. The influence of ECAE preheating （including temperature and time） on the microstructure of nickel-titanium was analyzed.

The influence of preheating on microstructure and properties of the cladding layer with plasma arc powder surfacing

In this paper,the influence of preheating on the layer microstructure and properties is analyzed in the layermetal microstructure.The influence of preheating temperature on the shape and amount of primary crbides and bordeslittle,but on initial γ-dendrites is large With the increasing of preheating temperature,little by little the γ-dendrites,which grown from parent mateiol to layer,are flourishing to disappearing,and the microhardness at the center of the layer is increasing.

Investigation on preheating process in SLS machine

Selective laser sintering (SLS) is an important Rapid Prototyping method because its wide range of materials. The powder is fused and processed into a part because it is heated in the process. Preheating of powder on the surface of powder bed is a one important process which is a guarantee by which parts can be successfully fabricated and influences accuracy of parts fabricated in SLS technology. The uniformity of temperature on powder bed influences accuracy and performance of parts. It is necessary to understand the influences of the parameters of preheating set on uniformity of temperature on surface of powder bed. This paper analyzes general preheating process of irradiator for the preheating of powder on the surface of powder bed during SLS processing, and investigates influences of the flux density on the temperature field on the top surface of powder bed. The models of distribution of flux density and the distribution of surface temperature of powder bed are presented. The result predicted according to the models is reasonably consistent with experimental result. This model plays important role in design of preheating set and control of SLS processing. It is concluded that the uniformity of temperature field on the powder bed is determined mostly by the geometry of heating component and its fix location and the flux density is inverse proportional to the highness.

Nanosecond laser preheating effect on ablation morphology and plasma emission in collinear dual-pulse laser-induced breakdown spectroscopy

Focus-offset collinear dual-pulse laser-induced breakdown spectroscopy is designed and used to investigate the laser ablation and spectral intensity with an aluminum alloy sample.The laser crater morphologies and ablation volumes were measured.An inter-pulse time delay dependent ablation efficiency on a nanosecond laser-heated sample was observed,which was similar to the trend of spectral intensity versus inter-pulse time delay in the delay time less than 3μs.Based on the observation,the nanosecond pulse laser preheating effect on subsequent second laser ablation and signal enhancement is discussed,which will be helpful for understanding the ablation and signal enhancement mechanism in the standard collinear DP-LIBS technique.

Analysis and calculating for preheat temperature and average convection heat change coefficient in the continue annealing furnace

The aim of the thesis is to utilize essential theory of heat transfer,to use correlative expressions to calculate average convection heat change coefficient and heating temperature of strip in Jet Preheat Furnace （JPF）,make the calculating results accordant with production data,and make the calculation to be used the process of production.The method is to collect:entry temperature and speed of strip,temperature and speed of N2 - H2,to analyse heat transfer according to length and thickness of strip,jet hole and mutual position of jet piping in JPF,to analyse heat transfer and built the physical model.In mathematic model, Martin correlative expressions are tried to calculate using the data from production,and are modified in part properly.At the same time,heat boundary condition is analysed with theory of impact jet and production data.The conclusion is obtained that boundary condition is rarely average numerical value of temperature of strip and N2 - H2 with impact jet condition,instead of a relation of function of temperature of strip, temperature and speed of N2- H2,array of jet holes,diameter of hole,distance between hole and strip,and acquired a calculating expression.In calculation of examples,the thesis collected and calculated 15 kinds of strips.The thickness of strips are 2=0.511.41 mm,material DQ - IF、DDQ,EDDQ,SEDDQ and 340DDQ.Main assess numerical value is temperature value after strip is heated with certain speed and within section of time.Maximum error in 9 groups of numerical value in the thesis is 3.36%comparing with production data.The correlative expressions can be used in production to adjust temperature of strip through changing speed and temperature of N2 - H2 and speed of strip.The correlative expressions are compiled computer process.The process can be applied in on line control of production by rapid calculating speed.

Performance Analysis of an Organic Rankine Cycle with a Preheated Ejector

The so-called organic Rankine cycle(ORC)is an effective technology allowing heat recovery from lower temperature sources.In the present study,to improve its thermal efficiency,a preheated ejector using exhaust steam coming from the expander is integrated in the cycle(EPORC).Considering net power output,pump power,and thermal efficiency,the proposed system is compared with the basic ORC.The influence of the ejector ratio(ER)of the preheated ejector on the system performances is also investigated.Results show that the net power output of the EPORC is higher than that of the basic ORC due to the decreasing pump power.Under given working conditions,the average thermal efficiency of EPORC is 29%higher than that of ORC.The ER has a great impact on the performance of EPORC by adjusting the working fluid fed to the pump,leading to significant variations of the pump work Moreover,the ER has a remarkable effect on the working fluid temperature lift(TL)at the evaporator inlet,thus reducing the evaporator heat load.According to the results,the thermal efficiency of EPORC increases by 30%,when the ER increases from 0.05 to 0.4.

Power Producing Preheaters—An Approach to Generate Clean Energy in Cement Plants

Demand of cement in developing countries is directly proportional to the development rate of that country. But increasing input cost of cement manufacturing, decreasing margin of profit, scarcity of raw coal availability and emission of greenhouse gases are some constraints, which restrict the growth of cement industry. Hence to combat with all these adverse situations simultaneously, this project report introduces and efforts to generate clean and green energy with the help of combination of preheater tower, which is available in all integrated cement plants and an augmented wind turbine. Hence, the technology is named as “Power Producing Preheaters” or 3P.H. Introduction of 3P.H. in cement industry, generates a definite amount of clean and green energy (as per site conditions), which is directly used in cement production to avoid grid connectivity cost of wind turbine output. Calculations are done to show the overall cost of project, its payback period and reduction in emission of greenhouse gases along with its benefits in cement industry.

Effect of Preheat Temperatures on Mechanical Properties and Polymerization Contraction Stress of Dental Composites

Objectives: The purpose of this study was to investigate the effect of preheat temperatures on polymerization contraction stress and mechanical properties of three resin composites. Methods: Three resin composites (Filtek Supreme XT, GC Kalore, and Gradia Direct X) at room temperature, 37°C, and 60°C were investigated. Stress development and maximum contraction stress of the composites were evaluated. Directly after preheating, samples were light-cured for 40 seconds and the force recorded for 15 minutes. Subsequent calculations were done to account for the system’s compliance and to obtain the shrinkage stress of the composites. In addition, composite discs (5 mm? and1 mmthick) were light-cured for 40 seconds at the preheat temperature. Hardness, elastic modulus, and creep of composites were investigated using a nano-indentation system (UMIS 2000). The results were analyzed using Two-way Analysis of Variance (2-way ANOVA) and Tukey’s Post-Hoc test (α = 0.05). Results: The results indicated that preheating composites to 37°C and 60°C increased the polymerization contraction forces, but did not significantly affect hardness, elastic modulus, and creep behaviour of the materials. Analysis of the contraction force upon allowing for thermal contraction indicated only a minor influence of preheat temperature. Significance: Preheating composites, upon allowing for system thermal contraction, showed a slight increase of the polymerization contraction stress but did not significantly affect the composites’ mechanical properties.

Studying the Preheating Effect on Certain Mechanical Properties of the Coating Layer by Vacuum Ion Plasma Coating

The present paper is concerned with the study of two main points: clarifying the effect of preheating on the surface microscopic shape of coating layer by vacuum ion plasma coating technology and on the amount of micro-hardness besides studying the properties of the surfaces that concern the parts of the mechanical system because of their direct and active effect on the machine efficient performance and machine life in general and their important effect on the product efficiency. As known, the instruments that measure the traditional roughness give us numbers and charts that, to a certain extent, describe the actual state of the surface shape within limited range of accuracy, but it has become necessary to find more accurate methods that suit the development obtained in industry, namely, the important applications like aircraft missiles and others. One of the suggested solutions for this is to get benefit of average fractal dimension for the surface by the help of the new technologies which, in return, help in the possibility to determine the surface state with high accuracy that matches the importance of application.

The Numerical Simulation of the Flow Field in a Cold Model of Five-stage Cyclone Preheater and Precalciner System

The flow field in a cold model of 2500 t/d five-stage cyclone preheater and precalciner system was numerically simulated. Renault stress model (RSM) turbulent model was adopted to simulate the flow field, and a hybrid mesh scheme was selected to generate calculation mesh. With the first order upwind difference, finite-volume method was used to convert turbulent equations into difference equations pressure-velocity coupling which were solved by the classic simple algorithm, and during the course of numerical solution, mesh self-adapting technology was applied. The main flow field structures of the whole system and each part of the cold model were studied by analyzing the simulation results.

Effect of preheat on TIG welding of AZ61 magnesium alloy

The effects of preheat treatments on the microstructures and mechanical properties of tungsten inert gas (TIG)-welded AZ61 magnesium alloy joints were studied by microstructural observations, microhardness tests and tensile tests. The results showed that the vol-ume fraction of the lamellar β-Mg17(Al,Zn)12 intermetallic compound of in fusion zone (FZ) increased from 15% to 66% with an increase in preheat temperature. Moreover, the microhardness of the FZ and the ultimate tensile strength of the welded joints reached their maximum values when the preheat temperature was 300℃ because more lamellar β-Mg17(Al,Zn)12 intermetallic compounds were distributed at the α-Mg grain boundaries and no cracks and pores formed in the FZ of the welded joint.

Drying and preheating processes of iron ore pellets in a traveling grate

A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momen- tum, heat transfer, and drying semiempirical relations. A field test was systematically carried out in a traveling grate. The effects of pellet diameter, moisture, grate velocity, and inlet gas temperature on the pellet bed temperature were studied. The average relative error between actual measurements and simulations is less than 7.97%, indicating the validity of the model.

Numerical Investigation of Fuel Dilution Effects on the Performance of the Conventional and the Highly Preheated and Diluted Air Combustion Furnaces

这数字研究调查使用冲淡的燃料的效果(在在常规燃烧(有在 300 和 1273 K 的21% O 2的空气)和高度预热并且冲淡的空气的几个案例下面的一个工业炉子的50%天然气和50% N 2)(有10% O 2的 1273 K 并且用一台内部计算机的90% N 2)燃烧( HPDAC )条件编程序。由使用联合冲淡的燃料和氧化剂而不是他们的自由或未经冲淡的状态，最好的条件为 HPDAC 的主要唯一的特征的建立被获得，这被发现。这些特征是低吝啬、最大的煤气的温度和高放射 / 总数热转移到气体和试管；象他们的更多的一致性一样，导致的分布在没有 在炉子效率或精力节省的 x 污染物质形成和增加。而且，许多化学火焰形状，过程液体和试管围温度侧面，要求的改革者效率并且最后，集中和速度模式有也是学习的品质上 / 份量上。

Experimental Study on Emission Control of Premixed Catalytic Combustion of Natural Gas Using Preheated Air

In this paper the premixed catalytic combustion emissions such as CO, unburned hydrocarbon (UHC), NOx and the temperature distribution in the catalytic monolith with ultra low concentration of Pd were studied. Three types of monoliths were used for experiments and the temperature of preheated air was respectively 50℃ , 100℃ and 200℃ . The results showed that preheated air made radial temperature in the catalytic monolith uniform which helped to avoid local hot spots so as to decrease NOx emission. The experiment also proved that the shorter monolith showed much better catalytic combustion performance than longer one and the temperature at the exit of the shorter monolith was relatively lower. On the contrary, the temperature was higher in the longer monolith and the lethal NOx emission was slightly increased.

Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

Study on microstructures and properties of preheated flash butt welded SW400 steel joints

Under the spirit of sustainable development,‘lightweight'has been gradually included into the vehicle design criterion by many manufacturers and used in automobile production. Following this trend,domestic wheel suppliers also begin to study the technology of lightweight wheel. One way to achieve this goal is improving strength grade of the steel and optimizing the structure design in the field of steel wheels. But there are a few problems in flash butt welding process in the application of high strength steel,leading to high rejection rates. SW400 steel is a special high strength wheel steel developed by Benxi Steel. Taking SW400 steel as the research material,this article studys the feasibility of improving the properties of rim flash butt welded joints by adding preheating process.