Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

Field experimental study on the cooling effect of mine cooling system acquiring cold source from return air

With the increase of mining depth, more and deeper coal mines are limited by heat disaster. The cooling energy in deep mine cooling system comes from mine water inrush or ground cooling tower, but we cannot adopt the two methods because mine water inrush in many old coal mines in China is limited. What is more, the cooling pipelines cannot be put in narrow pit-shaft. To settle the problem above, according to the characteristics of Zhangxiaolou Coal Mine, this paper adopts the deep mine return air as the cooling energy for deep mine cooling system. In addition, we carried out cite test to extract cold energy from return air. Through monitoring the water quantity, water temperature of cooling system and air temperature, we got the thermodynamic equilibrium parameters during the cooling energy acquisition analysis and the effect of cooling system that the temperature and humidity on working face are respectively reduced to 8-12 ℃ and 8-15% through cooling. This research offers experimental reference for deep mine cooling which lacks cooling energy.

Optimization of rhizosphere cooling airflow for microclimate regulation and its effects on lettuce growth in plant factory

In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environmental conditions and inefficient air conditioning.In this study,interlayer cool airflow(ILCA)was used to introduce room air into plants’internal canopy through vent holes in cultivation boards and air layer between cultivation boards and nutrient solution surface(interlayer).By using optimal operating parameters at a room temperature of 28℃,the ILCA system achieved similar cooling effects in the absence of a conventional air conditioning system and achieved an energy saving of 50.8% while bringing about positive microclimate change in the interlayer and nutrient solution.This resulted in significantly reduced root growth by 41.7% without a negative influence on lettuce crop yield.Future development in this precise microclimate control method is predicted to replace the conventional cooling(air conditioning)systems for crop production in plant factories.

Numerical simulation of heat transfer and flow of cooling air in triangular wavy fin channels

Numerical computation models of air cooling heat transfer and flow behaviors in triangular wavy fin channels(TWFC) were established with structural parameters of fins considered.The air side properties of heat transfer coefficient and pressure drop are displayed with variable structural parameters of fins and inlet velocities of cooling air.Within the range of simulation,TWFC has the best comprehensive performance when inlet velocity vin=4-10 m/s.Compared with those of straight fins,the simulation results reveal that the triangular wavy fin channels are of higher heat transfer performances especially with the fin structural parameters of fin-height Fh=9.0 mm,fin-pitch Fp=2.5-3.0 mm,fin-wavelength λ=14.0-17.5 mm and fin-wave-amplitude A=1.0-1.2 mm.The correlations of both heat transfer factor and friction factor are presented,and the deviations from the experimental measurements are within 20%.

Energy, Exergy and Thermoeconomics Analysis of Water Chiller Cooler for Gas Turbines Intake Air Cooling

Gas turbine (GT) power plants operating in arid climates suffer a decrease in output power during the hot summer months because of the high specific volume of air drawn by the compressor. Cooling the air intake to the compressor has been widely used to mitigate this shortcoming. Energy and exergy analysis of a GT Brayton cycle coupled to a refrigeration air cooling unit shows a promise for increasing the output power with a little decrease in thermal efficiency. A thermo-economics algorithm is developed to estimate the economic feasibility of the cooling system. The analysis is applied to an open cycle, HITACHI-FS7001B GT plant at the industrial city of Yanbu (Latitude 24o 05” N and longitude 38o E) by the Red Sea in the Kingdom of Saudi Arabia. Result show that the enhancement in output power depends on the degree of chilling the air intake to the compressor (a 12 - 22 K decrease is achieved). For this case study, maximum power gain ratio (PGR) is 15.46% (average of 12.25%), at an insignificant decrease in thermal efficiency. The second law analysis show that the exergetic power gain ratio drops to an average 8.5%. The cost of adding the air cooling system is also investigated and a cost function is derived that incorporates time-dependent meteorological data, operation characteristics of the GT and the air intake cooling system and other relevant parameters such as interest rate, lifetime, and operation and maintenance costs. The profit of adding the air cooling system is calculated for different electricity tariff.

Experimental Study of Air Conditioning Unit of Evaporative Cooling Assisted Mechanical Refrigeration

The evaporative cooling,which assists the refrigeration machinery air-conditioning systems test-rig,has been designed.Its structure and working principle were described,and the performance test was conducted and analyzed.The test shows that making full use of the evaporative cooling "free cooling" in Spring and Autumn seasons can fully meet the requirements of air-conditioned comfort through the switch of the function in different seasons.Taking into account the evaporative cooling fan and pump energy consumption,compared with the traditional mechanical refrigeration system,more than 80 percent of energy can be saved,and the energy efficiency ratio of the Unit(EER)is as high as 7.63.Using the two stages of indirect evaporative cooling to pre-cool the new wind in summer,under the conditions of the same air supply temperature requirements,0.83 kg/s chilled water saved can be equivalent to the traditional mechanical refrigeration system,and when the new wind ratio up to 50 percent,more than 10 percent load was reduced in mechanical refrigeration system.The overall EER increased about 35 percent.

Energy Efficient Air Conditioning System Using Geothermal Cooling-Solar Heating in Gujarat, India

It is well known that one unit of electrical energy saved is equal to more than two units produced. One way of economizing the power is utilization of energy efficient systems at all locations. In the present study, the air conditioning system is analysed and an innovative way is suggested. We use natural low temperature of shallow sub surface (1 - 3 m) of the earth—geothermal cooling system. It is known that majority of the households and the apartment complexes in India have two tanks for water storage. One is the underground water sump and the other is the overhead water tank. In our study, we use these two water storage systems for space cooling during summer and also for heating during winter. The main aim of our paper is air-conditioning of the space in an economic way to save electricity. It is based on a simple idea of transferring the low temperature from underground water sump to the room in the house using water as a mode of transport. Since India is a tropical country located at low latitude, most of the year, the air temperature is high and demands space cooling. However, for a couple of months during severe winter months (Dec.-Jan.) at Ahmedabad, heating of the space is required. For heating the space, we suggest to use the well-known solar water heater. Effective use of heat exchanger is shown through computation, modelling schemes and lab experiment. We recommend geothermal cooling for 10 months in a year and solar hot water system during 2 months of winter. It is observed that the ambient air temperature of 35°C - 40°C in the room can be brought down to 26°C without much consumption of electricity. In a similar manner, the room temperature at night (13°C) during winter in Ahmedabad can be increased to 27°C through circulation of water from solar water heater in the heat exchanger.

Study on Activation System of Thermostatic Preheating Engine

Innovatively addressing the challenge of difficult winter starts for vehicles in northern regions,this study has developed a Thermally Controlled Preheating Engine Activation System.This system ingeniously integrates a thermal insulation kettle,an efficient water pump,precision valves,and temperature sensors,all closely linked with the engine’s coolant circulation system.In cold environments,the system automatically initiates a preheating mechanism by circulating and heating the coolant,significantly enhancing engine startup efficiency and reducing wear caused by cold starts.The anticipated outcome of this research is to substantially improve the operational reliability of vehicles in cold climates,extend their lifespan,promote energy conservation and emissions reduction,and drive the automotive industry towards greener,more efficient,and intelligent technologies,thus laying a solid foundation for industry upgrades and transformation.

Application Research of Intake-Air Cooling Technologies in Gas-Steam Combined Cycle Power Plants in China

The generated power and efficiency of gas-steam combined cycle (GSCC) power plants depend on the temperature of the inlet air greatly. Based on the analysis of basic theory of inlet air cooling technologies, the application of evaporative cooling system and the absorption cooling system in GSCC power plants are discussed in this paper. Moreover, in China with high temperature and humidity, applied research and simulation analysis of the above two different cooling systems are conducted separately, the research results of which can provide certain reference for optimal design and economic operation of inlet air cooling system for GSCC power enterprises in China.

Analysis of the Thermal Performance on Cooling and Dehumidifying Process in Air Washer

On the bads of theory and experiment, this paper studies and analyses the factors such as water - air ratio, air velocity, spraying water pressure and initial water temperature, which affect the heat and mass transfer in air washer , thus can help us to reduce the power consumption and Improve the efficiency of heat and mass transfer.

Analysis of Cooling Characteristics in Datacenter Using Outdoor Air Cooling

Advancement of the information society has proceeded with the development of information and communication technology, and a demand on a data center has increased. In such a situation, the number of servers is increasing in a data center. Thus, the heat density in a data center is much higher than that of usual offices. And typically, almost 40% of the total power consumption is used for cooling servers in a data center. Thus, cooling effectiveness is one of the most important factors in evaluating the value of the data center. The data center taken up in this paper is located in Ishikari, where is a cold district in Japan. Using the cool outdoor air for cooling servers helps us to cut the power consumption for cooling. This paper first assesses the efficiency of Ishikari data center measuring the temperature of seven parts in a building where the cooling air flowing. Second, this paper describes the most efficient method for the operation and estimates 1.11 of PUE （power usage effectiveness）.

Cooling effect of convection-intensifying composite embankment with air doors on permafrost

One of the main construction problems in permafrost regions is protecting permafrost thermal stability. Although ventilating ducts and crushed-rock layers were successfully used in railway embankment construction, their effects might not meet large-width expressway requirements. The convection-intensifying composite embankment composed of perforated ventilation ducts and crushed-rock layers was numerically studied to investigate its cooling effects. Adopting a numerical model, the temperature fields for two kinds of composite embankment with and without air doors were analyzed considering air flow and heat transfer characteristics in porous media. The results show that wind velocity in the crushed-rock zone is intensified by the perforated ventilation duct. The underlying permafrost temperature obviously decreases, and the 0 °C isotherm position rises significantly due to composite embankment. The composite embankment with air doors is more effective than that without air doors. Therefore, the new convection-intensifying composite embankment is potentially a highly efficient cooling measure for construction in permafrost regions.

Study on Air Film Formation Mechanism and Cooling in Large-Span Air-Conditioning Plant Rooms without Natural Wind

Large-span air-conditioning plant rooms have a large roof area and suffer from serious solar radiation in summer. The outside roof surface temperature is very high, so cooling load of roof occupies a large proportion in the envelope structure cooling load of large-span air-conditioning plant rooms. Based on the Coanda airfoil air induction unit, the author combined with exhaust air in large-span air-conditioning plant rooms to design the roof air film cooling system of large-span air-conditioning plant rooms. The adherence air film formed on the outside surface takes away heat on the outside surface of the roof, so as to reduce outside roof surface temperature of the roof, decrease heat transfer temperature difference between inside and outside roof surfaces of, and reduce roof cooling cold. Furthermore, the mathematical model and numerical simulation method of considering fluid-structure interaction for heat transfer and influences of solar radiation on air film formation of outside surface and cooling were constructed. Moreover, the numerical simulation method was conducted the validation of effectiveness. Also, the author discussed the air film formation mechanism and air film cooling ability of outside surface in large-span air-conditioning plant rooms without natural wind, developed a new air film cooling technology for the roof of large-span air-conditioning plant rooms, and supplemented the existing roof cooling technology.

Air Cooling of Mini-Channel Heat Sink in Electronic Devices

Heat transfer experiments were conducted to investigate the thermal performance of air cooling through mini-channel heat sink with various configurations. Two types of channels have been used, one has a rectangular cross section area of 5 × 18 mm2 and the other is triangular with dimension of 5 × 9 mm2. Four channels of each configuration have been etched on copper block of 40 mm width,30 mm height, and 200 mm length. The measurements were performed in steady state with air flow rates of 0.002 - 0.005 m3/s, heating powers of 80 - 200 W and channel base temperatures of 48°C, 51°C, 55°C and 60°C. The results showed that the heat transfer to air stream is increased with increasing both of air mass flow rate and channel base temperature. The rectangular channels have better thermal performance than trian- gular ones at the same conditions. Analytical fin approach of 1-D and 2-D model were used to predict the heat transfer rate and outlet air temperature from channels heat sink. Theoretical results have been compared with experimental data. The predicted values for outlet air temperatures using the two models agree well with a deviation less than ±10%. But for the heat transfer data, the deviation is about +30% to –60% for 1-D model, and –5% to –80% for 2-D model. The global Nusselt number of the present experimental data is empirically correlated as with accuracy of ±20% for and compared with other literature correlations.

A Novel kind of Air Cooling Bainite Nitriding Steel and Plasma Nitriding Test

In order to avoid serious distortion and cracking that may occur with nitrided parts while quenching and tempering, a novel kind of air cooling bainite nitriding steel consisting of Cr, Mo, Mn and Si was developed. After normalized and high temperature tempered, the tested steel has satisfactory strength, toughness and microstructure as well as good nitriding properties.

On the Method of Air Jet Cooling in Green Manufacturing

Green cooling is an important technology in green manufacturing. In the way of jetting, cooling airflo-w in used in the experiments of metal material cutting, by comparison of the changes of some technological factors, such as cutting heat, surface finish, in the process of jet cooling, pour cooling and natural cooling, we can draiv the conclusion that air jet cooling has a better cooling effect and green function. It can be 'widely used in both traditional and automatic green manufacturing.

Forced Compressed Air Cooling System for a 300 MW Steam Turbine in Waigaoqiao Power Plant

The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.

Research and Demonstration of Direct Air-Cooling System for 600-MW Fossil-Fired Power Plants

Given the distribution feature of resources such as coal and water, the requirements for the development of Chinese power industry, and the fact of monopoly by foreign companies, it is very necessary and significant to independently research and develop air-cooling technologies. Through experimental research, simulative calculation, process and equipment development, field tests and a demonstration project, the design and operation technologies for air-cooling system are grasped and relevant key equipment is developed. The results of the demonstration project show that the technical indicators for the air-cooling system have met or exceeded the design requirements. Part of the research results have been incorporated into the relevant national design standards. The technologies developed have been applied to more than 23 sets of thermal power units of or above 600 MW in China.

Achieving Cooler Soil as an Effective Heat Sink for Earth-to-Air Heat Exchanger (EAHE) Cooling Technology in Malaysia Tropical Climate

This research is intended to explore the capacity of Malaysia soil in becoming a more effective heat sink for the application of Earth-to-Air Heat Exchanger (EAHE) Cooling Technology in Malaysia. EAHE Cooling Technology consists of buried pipes underground where the ambient air is channeled through from the pipe inlet and produces cooler air at its outlet. Within the buried pipes, heat exchange process occurs between the air and the soil that surrounding the pipe. This building cooling technology has been applied in many countries, mostly in temperate or hot and arid climate where the diurnal temperature is large. However, minimal resources were found on the study of EAHE application to buildings in Malaysia, hence there is room to develop. A parametric study on EAHE cooling application in Malaysia was done through field experiment and concluded that among many parameters affecting the technology performance, the soil temperature which surrounded the pipe was the most influential factor. The study recommended to further reduce the soil temperature to achieve a cooler outlet temperature. In response to that, this research conducted a parametric study of soil temperature under three different soil surface conditions: bare, shaded with timber pallettes and insulated with used tyres at 1.0 m and 1.5 m underground. The data was logged for a month and the result has shown significant reduction in the soil temperature underground below the shaded and insulated soil surface as compared to below bare soil surface condition. The insulated soil surface produced the best result where the soil temperature was reduced up to 26.9°C. The main contribution of this paper is to highlight that the soil surface treatment can be used to reduce solar heat gain within the soil underground and thus improving the performance of EAHE Cooling Technology particularly for the application in Malaysia tropical climate.

Energy Storage System for Solar Thermal Air Conditioning Combined with Ejector Cooling System

A system of energy storage for solar thermal air conditioning combined with ejector cooling system for residential is determined in this paper. The purpose of this study is to design the energy storage system for heating the water in a storage tank to reach the required temperature for exchanging heat with the refrigerant of cooling system. The design from calculation of thermal energy storage system that proper with the solar flat plate collector area results are 70 m2, and the hot water temperature is over than 80 ℃. A cooling system is selected for refrigerant of R141b from the solar air conditioning system of 10.5 kW, and the energy source is solar thermal energy from the collector that there is an efficiency of 0.46 approximately. This storage system for the electric solar cooling system can be reduced the problem of the intermittent of energy source with the constant generating temperature to run the cooling system continuously.