Mechanical analysis of effective pressure relief protection range of upper protective seam mining

This paper analyzes the control mechanism of coal and gas outbursts and proposes the concept of an effective pressure relief protection range, based on the stress relief of the underlying coal-rock mass and the development of a plastic zone. Also this study developed a stress change and fracture development model of the underlying coal-rock mass. In addition, the stress and depth of fracture of any point in the floor were deduced with the application of Maple Calculation Software. The specific engineering parameters of the Pingdingshan No. 12 colliery were applied to determine the relationship between the depth of fracture in the floor and the mining height. The pressure-relief principle of the underlying coal-rock mass was analyzed while varying the mining height of the upper protective seam. The findings indicate that as the depth of fracture in the floor increases, the underlying coal-rock mass experiences a limited amount of pressure relief, and the pressure relief protection range becomes narrower.Additionally, the stress distribution evolves from a ‘‘U" shape into a ‘‘V" shape. A 2.0 m mining height of protective seam situates the outburst-prone seam, Ji_(15), within the effective pressure relief protection range. The fracture development and stress-relief ratio rises to 88%, ensuring the pressure-relief effect as well as economic benefits. The measurement data show that: after mining the upper protective seam, the gas pressure of Ji_(15) dropped from 1.78 to 0.35 MPa, demonstrating agreement between the engineering application and the theoretical calculation.

Application of Low Pressure Plasma Technology in the Field of Environmental Protection

The characteristics of low pressure plasma produced by a gas discharges lie in thatthe energy of the electrons are much higher than that of the heavy particles in the system. Inthis paperl the low-pressure plasma treatment technology for the environmental contaminantswas synthetically studied, and the reaction processing and mechanism between the low-pressureplasma and the environmental contaminants were theoretically analyzed. At last, the prospectsand existing problems on the application of low-pressure plasma in the field of environmentalprotection were discussed.

Effect of specific pressure on fabrication of 2D-C_f/Al composite by vacuum and pressure infiltration

Carbon fiber reinforced aluminum matrix （Cf/Al） composite has many excellent properties, and it has received more and more attention. Two-dimensional （2D） Cf/Al composites were fabricated by vacuum and pressure infiltration, which was an integrated technique and could provide high vacuum and high infiltration pressure. The effect of specific pressure on the infiltration quality of the obtained composites was comparatively evaluated through microstructure observation. The experimental results show that satisfied Cf/Al composites could be fabricated at the specific pressure of 75 MPa. In this case, the preform was infiltrated much more completely by aluminum alloy liquid, and the residual porosity was seldom found. It is found that the ultimate tensile strength of the obtained Cf/Al composite reached maximum at the specific pressure of 75 MPa, which was improved by 138.9% compared with that of matrix alloy.

Effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting aluminum alloy

The effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting ZL114 A alloys was studied systemically through testing and analyzing the tensile strength and elongation subjected to different ultrasonic powers and solidification pressures. The results indicate that the synergistic action of ultrasonic vibration and solidification pressure can result in the refinement of grains and improvement of tensile properties. Both the highest tensile strength and elongation of aluminum alloy were obtained under synergistic action of 600 W ultrasonic power and 350 kPa solidification pressure. Moreover, the tensile fracture morphology shows obvious ductile fracture characteristics. When the solidification pressure is lower than 300 kPa, the effect of ultrasonic power on tensile strength and elongation is more obvious, but when the solidification pressure is higher than 300 kPa, the effect of solidification pressure on tensile strength and elongation is greater. Meanwhile, the size and morphology of the eutectic silicon were improved significantly by the ultrasonic vibration and pressurized solidification. The strip and massive eutectic silicon phase are completely converted into small short rod-like and evenly distributed Si phases at the grain boundary of primary α-Al.

Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capabilityof the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore andshrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those oftraditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating thecastability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, castingstrength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applicationswere described. The advantages of the described technique have made possible to produce thin walled complicatedAl-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.

Pressure relief, gas drainage and deformation effects on an overlying coal seam induced by drilling an extra-thin protective coal seam

Numerical simulations and field tests were used to investigate the changes in ground stress and deformation of, and gas flow from, a protected coal seam under which an extra-thin coal seam was drilled. The geological conditions were: 0.5 meter mining height, 18.5 meter coal seam spacing and a hard limestone/fine sandstone inter-stratum. For these conditions we conclude: 1) the overlying coal-rock mass bends and sinks without the appearance of a caving zone, and 2) the protected coal seam is in the bending zone and undergoes expansion deformation in the stress-relaxed area. The deformation was 12 mm and the relative defor- mation was 0.15%. As mining proceeds, deformation in the protected layer begins as compression, then becomes a rapid expansion and, finally, reaches a stable value. A large number of bed separation crannies are created in the stress-relaxed area and the permeability coefficient of the coal seam was increased 403 fold. Grid penetration boreholes were evenly drilled toward the protected coal seam to affect pressure relief and gas drainage. This made the gas pressure decrease from 0.75 to 0.15 MPa, the gas content decrease from 13 to 4.66 m3/t and the gas drainage reach 64%.

Characterization of A390 aluminum alloy produced at different slow shot speeds using vacuum assisted high pressure die casting

The effects of vacuum assistance on the microstructure and mechanical properties of high pressure die cast A390alloy at different slow shot speeds were evaluated.Plate-shaped specimens of hypereutectic A390aluminum alloy were produced on a TOYO BD?350V5cold chamber die casting machine incorporated with a self-improved TOYO vacuum system.According to the results,the vacuum pressure inside the die cavity increased linearly with the increasing slow shot speed at the beginning of mold filling.Meanwhile,tensile properties of vacuum die castings were deteriorated by the porosity content.In addition,the average primary silicon size decreased from23to14μm when the slow shot speed increased from0.05to0.2m/s,which has a binary functional relationship with the slow shot speed.After heat treatment,microstructural morphologies revealed that needle-shaped and thin-flaked eutectic silicon particles became rounded while Al2Cu dissolved intoα(Al)matrix.Furthermore,the fractography revealed that the fracture mechanism has evolved from brittle transgranular fracture to a fracture mode with many dimples after heat treatment.

EFFECT OF RESTRAINT STRENGTHENING OF VACUUM-PRESSURED BRAZED JOINT

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Microstructure,mechanical properties and wear resistance of SiC_(p)/AZ91 composite prepared by vacuum pressure infiltration

SiC_(p)/AZ91 composites were prepared by vacuum pressure infiltration.The microstructure,mechanical properties and wear resistance of composite were studied.Results indicated that SiC particles were uniformly distributed in the metal matrix and had a good interface bonding with the metal matrix.Mg_(17)Al_(12) preferably precipitated near the SiC particles,and high-density dislocations were induced by the mismatch of the coefficient of thermal expansion(CTE)between the SiC particle and the AZ91 matrix,thereby accelerating the aging precipitation of the matrix.Compared with AZ91 alloy,the addition of SiC particles improves the hardness and compressive strength of the composite,which is mainly due to the load transfer strengthening and grain refinement strengthening mechanisms.Furthermore,a stable support surface-protecting matrix formed during the wear process because of the excellent wear resistance of SiC.

Effect of vacuum on porosity and mechanical properties of high-pressure die-cast pure copper

Pure copper tensile bars were produced by conventional die casting(HPDC) and vacuum-assist die casting(VADC) processes. Porosity and mechanical properties were investigated by using optical microscopy(OM), scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), X-ray computed tomography(XCT) and tensile tester. Results show that porosities including gas porosity and shrinkage porosity could be observed in copper castings. Since the application of vacuum could reduce filling related gas entrapment and facilitate solidification due to the increased heat transfer between metal and die, both number and size of the entrapped gases, as well as shrinkage porosities were significantly reduced in vacuum-assist die castings of pure copper. The porosity fraction decreased from 2.243% to 0.875% compared with that of the conventional die casting. Besides, mechanical properties were improved significantly, i.e., by 15% for ultimate tensile strength and three times for elongation.

THEORETICAL AND EXPERIMENTAL STUDY ON THE PRESSURE AND VACUUM CONTINUOUS CONTROL SYSTEM BASED ON HYBRID PUMP

A novel pressure and vacuum continuous control system, which adopts a hybrid pump as pressure and vacuum source, is presented. The mathematical model of the system is developed. The theoretical simulation and analysis on the system are implemented in order to study the relationships among the characteristics, parameters and working points of the system. The experimental investigations on the system characteristics are presented with the adoption ofa fuzzy-PID controller. The simulation and experimental results indicate that the pressure and vacuum continuous control system based on hybrid pump has good dynamic and static performance, strong robustness and satisfactory adaptability to various system parameters. According to the results, system can successfully gain high accuracy and fast response signal. Also, the mathematical model of system is also testified by the experimental results.

Integrated vacuum pressure swing adsorption and Rectisol process for CO_(2) capture from underground coal gasification syngas

An integrated vacuum pressure swing adsorption(VPSA) and Rectisol process is proposed for CO_(2) capture from underground coal gasification(UCG) syngas. A ten-bed VPSA process with silica gel adsorbent is firstly designed to pre-separate and capture 74.57% CO_(2) with a CO_(2) purity of 98.35% from UCG syngas(CH_(4)/CO/CO_(2)/H_(2)/N_(2)= 30.77%/6.15%/44.10%/18.46%/0.52%, mole fraction, from Shaar Lake Mine Field,Xinjiang Province, China) with a feed pressure of 3.5 MPa. Subsequently, the Rectisol process is constructed to furtherly remove and capture the residual CO_(2)remained in light product gas from the VPSA process using cryogenic methanol(233.15 K, 100%(mass)) as absorbent. A final purified gas with CO_(2) concentration lower than 3% and a regenerated CO_(2) product with CO_(2) purity higher than 95% were achieved by using the Rectisol process. Comparisons indicate that the energy consumption is deceased from 2.143 MJ·kg^(-1) of the single Rectisol process to 1.008 MJ·kg^(-1) of the integrated VPSA & Rectisol process, which demonstrated that the deployed VPSA was an energy conservation process for CO_(2) capture from UCG syngas. Additionally, the high-value gas(e.g., CH_(4)) loss can be decreased and the effects of key operating parameters on the process performances were detailed.

Microstructure and properties of vacuum counter-pressure cast aluminum alloy

The microstructure and properties of vacuum counter-pressure cast aluminum alloy were studied. Results indicated that under the condition of vacuum counter-pressure, liquid melts fill mould cavity under the vacuum and crystallize under high pressure which have very good effect on nucleation and solidification feeding. Compared with gravity casting, the microstructure of vacuum counter-pressure cast aluminum alloy is much finer and more uniformly distributed. Mechanical properties of vacuum counter-pressure cast aluminum alloy are improved significantly.

Driving pressure:A useful tool for reducing postoperative pulmonary complications

The operating room is a unique environment where surgery exposes patients to non-physiological changes that can compromise lung mechanics.Therefore,raising clinicians’awareness of the potential risk of ventilator-induced lung injury(VILI)is mandatory.Driving pressure is a useful tool for reducing lung complications in patients with acute respiratory distress syndrome and those undergoing elective surgery.Driving pressure has been most extensively studied in the context of single-lung ventilation during thoracic surgery.However,the awareness of association of VILI risk and patient positioning(prone,beach-chair,parkbench)and type of surgery must be raised.

Flexible Furnace Concepts for Vacuum Heat Treatment Combined with High-pressure Gas Quenching

IN the past five years the process combination of vacuum hardening, respectively vacuum carburizing with high-pressure gas quenching was successfully introduced to the market, especially in the manufacture of gears. In the meantime furnace concepts for various applications are available to the industry. In the following report three plant varieties are introduced, which differ in process flexibility and throughput. This report also explains criteria for the selection of a furnace in view of the existing application requirements. Besides this a short introduction is given into the vacuum carburizing process and the high-pressure gas quenching technology.

Simulation of fuzzy control systems for nonferrous alloy vacuum counter-pressure casting

Through simulation analyses of vacuum counter-pressure casting fuzzy control systems based on MATLAB, fuzzy control systems designed by simulation can track technical route established well. When transmission functions of vacuum counter-pressure casting controlled objects are changed in operation, fuzzy control systems can carry on self-regulation and stabilize quickly, and embody the advantages of fleet response velocity and little adjusting quantity. The design of vacuum counter-pressure casting fuzzy control systems is accelerated and improved greatly by simulation based on MATLAB. Meanwhile, their design is accurate and reliable. Moreover, microstructure and properties of thin-wall aluminum alloy castings are improved effectively by using fuzzy control systems.

An analysis on the effect of mining height and floor lithology on pressure relief of upper protective layers

In order to understand the effect of mining height and floor lithology at the upper protective layer face on the pressure relief of protected coal seams, this paper uses a numerical simulation method to model the pressure changes at protected coal seam during mining upper protective layer. The results show that the taller the mining height at the upper protective layer face, the greater the protection on protected coal seam due to the higher level of pressure release; the upper protective layer face with hard rock floor impedes the pressure release at the protected coal seam, which affects the overall effect of the pressure release at protected coal seam using the protective layer mining method.

Numerical analysis of coal-gas flow and pressure relief on the mining method of extreme short-range protective strata

The coal-gas existing condition was ameliorated in the coal seams prone to coal-gas outburst adopting the mining method of protective strata.The gas volume and the gas pressure were reduced synchronously in the protected coal seam,and the coal seam of high permeability prone to the coal-gas outburst was changed into that of low perme- ability with no proneness to the coal-gas outburst.The D_(15)coal seam was treated as the protective strata,and the D_(16-17)coal seam was treated as the protected strata in the Fifth coal mine in the Pingdingshan Coal Mining Group.The distance between the two coal seams was 5 m averagely,clarified into the extreme short-range protective strata.The numerical analysis was based on the theory of the porous media flow with the finite ele- ment method.The gas flow process and the change mechanism of the coal-gas pressure were analyzed in the process of mining the protective strata.

Vacuum-sealed casting process under pressure

A new casting method, the vacuum-sealed mold casting under pressure, has been developed, and thin wall iron castings with high precision and smooth surface have been produced successfully with this casting method. The experimental results show that the liquid iron has a very excellent filling ability because a high negative pressure is formed in the mold cavity during filling process. The vacuum-sealed mold under pressure has very high compressive strength greater than 650 kPa, which is 3-4 times as high as that of the molds produced by high-pressure molding process or vacuum-sealed molding process.