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Data-driven intelligent monitoring system for key variables in wastewater treatment process 被引量:6
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作者 Honggui Han Shuguang Zhu +1 位作者 Junfei Qiao Min Guo 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2018年第10期2093-2101,共9页
In wastewater treatment process(WWTP), the accurate and real-time monitoring values of key variables are crucial for the operational strategies. However, most of the existing methods have difficulty in obtaining the r... In wastewater treatment process(WWTP), the accurate and real-time monitoring values of key variables are crucial for the operational strategies. However, most of the existing methods have difficulty in obtaining the real-time values of some key variables in the process. In order to handle this issue, a data-driven intelligent monitoring system, using the soft sensor technique and data distribution service, is developed to monitor the concentrations of effluent total phosphorous(TP) and ammonia nitrogen(NH_4-N). In this intelligent monitoring system, a fuzzy neural network(FNN) is applied for designing the soft sensor model, and a principal component analysis(PCA) method is used to select the input variables of the soft sensor model. Moreover, data transfer software is exploited to insert the soft sensor technique to the supervisory control and data acquisition(SCADA) system. Finally, this proposed intelligent monitoring system is tested in several real plants to demonstrate the reliability and effectiveness of the monitoring performance. 展开更多
关键词 DATA-DRIVEN Soft sensor Intelligent monitoring system Data distribution service Wastewater treatment process
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A modified active disturbance rejection control for a wastewater treatment process 被引量:3
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作者 Wei Wei Pengfei Xia +1 位作者 Zaiwen Liu Min Zuo 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2020年第10期2607-2619,共13页
Waste water treatment process(WWTP)control has been attracting more and more attention.However,various undesired factors,such as disturbance,uncertainties,and strong nonlinear couplings,propose big challenges to the c... Waste water treatment process(WWTP)control has been attracting more and more attention.However,various undesired factors,such as disturbance,uncertainties,and strong nonlinear couplings,propose big challenges to the control of a WWTP.In order to improve the control performance of the closed-loop system and guarantee the discharge requirements of the effluent quality,rather than take the model dependent control approaches,an active disturbance rejection control(ADRC)is utilized.Based on the control signal and system output,a phase optimized ADRC(POADRC)is designed to control the dissolved oxygen and nitrate concentration in a WWTP.The phase advantage of the phase optimized extended state observer(POESO),convergence of the POESO,and stability of the closed-loop system are analyzed from the theoretical point of view.Finally,a commonly accepted benchmark simulation model no.1.(BSM1)is utilized to test the POESO and POADRC.Linear active disturbance rejection control(LADRC)and the suggested proportion-integration(PI)control are taken to make a comparative research.Both system responses and performance index values confirm the advantage of the POADRC over the LADRC and the suggested PI control.Numerical results show that,as a result of the leading phase of the total disturbance estimation,the POESO based POADRC is an effective and promising way to control the dissolved oxygen and nitrate concentration so as to ensure the effluent quality of a WWTP. 展开更多
关键词 Wastewater treatment process BSM1 Dissolved oxygen Nitrate concentration Active disturbance rejection control Phase optimization extended state observer
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Source,Process and End Treatment Technology of Volatile Organic Compounds in Oil Storage 被引量:1
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作者 Yuan Yuan Chen Tingting +1 位作者 Zhao Fengjie Sun Hui 《Meteorological and Environmental Research》 CAS 2019年第2期83-90,共8页
Oil storage is a source of volatile organic compounds( VOCs). Volatile organic compounds can cause different damages to the environment,animals and plants. Therefore, it is important to control the discharge of VOCs i... Oil storage is a source of volatile organic compounds( VOCs). Volatile organic compounds can cause different damages to the environment,animals and plants. Therefore, it is important to control the discharge of VOCs in oil storage. In this paper,the control technology of sources of VOCs pollution in oil storage was analyzed from the source,process and end treatment,and measures for the prevention and control of VOCs pollution in oil storage were proposed. 展开更多
关键词 OIL STORAGE VOLATILE organic compounds Whole process treatment treatment TECHNOLOGY
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Pollutants removal and simulation model of combined membrane process for wastewater treatment and reuse in submarine cabin for long voyage 被引量:1
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作者 CHEN Zhaobo ZHOU Aijuan +2 位作者 REN Nanqi TIAN Yu HU Dongxue 《Journal of Environmental Sciences》 SCIE EI CAS CSCD 2009年第11期1503-1512,共10页
A laboratory scale test was conducted in a combined membrane process (CMP) with a capacity of 2.91 m3/d for 240 d to treat the mixed wastewater of humidity condensate, hygiene wastewater and urine in submarine cabin... A laboratory scale test was conducted in a combined membrane process (CMP) with a capacity of 2.91 m3/d for 240 d to treat the mixed wastewater of humidity condensate, hygiene wastewater and urine in submarine cabin during prolonged voyage. Removal performance of chemical oxygen demand (COD), ammonia nitrogen (NH4^+-N), turbidity and anionic surfactants (LAS) was investigated under different conditions. It was observed that the effluent COD, NH4^+-N, turbidity and LAS flocculated in ranges of 0.19-0.85 mg/L, 0.03-0.18 mg/L, 0.0-0.15 NTU and 0.0-0.05 mg/L, respectively in spite of considerable fluctuation in corresponding influent of 2120-5350 mg/L, 79.5-129.3 mg/L, 110-181.1NTU and 4.9-5.4 mg/L. The effluent quality of the CMP could meet the requirements of mechanical water and hygiene water according to the class I water quality standards in China (GB3838-2002). The removal rates of COD, NH4^+-N, turbidity and LAS removed in the MBR were more than 90%, which indicated that biodegradation is indispensable and plays a major role in the wastewater treatment and reuse. A model, built on the back propagation neural network (BPNN) theory, was developed for the simulation of CMP and produced high reliability. The average error of COD and NH4^+-N was 5.14% and 6.20%, respectively, and the root mean squared error of turbidity and LAS was 2.76% and 1.41%, respectively. The results indicated that the model well fitted the laboratory data, and was able to simulate the removal of COD, NH4^+-N, turbidity and LAS. It also suggested that the model proposed could reflect and manage the operation of CMP for the treatment of the mixed wastewaters in submarine. 展开更多
关键词 combined membrane process wastewater treatment and reuse back propagation neural network
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Treatment of pharmaceutical wastewater containing recalcitrant compounds in a Fenton-coagulation process 被引量:3
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作者 Bukuru Godefroid 《Journal of Environmental Sciences》 SCIE EI CAS CSCD 2006年第3期459-463,共5页
The advanced treatment using integrated Fenton's reaction and coagulation process was investigated in this study. Before the advancement, the pharmaceutical wastewater containing lincomycin hydrochloride was pretreat... The advanced treatment using integrated Fenton's reaction and coagulation process was investigated in this study. Before the advancement, the pharmaceutical wastewater containing lincomycin hydrochloride was pretreated by UASB (upflow anaerobic sludge bed) and a SBR (sequencing batch reactor) process. The residual recalcitrant compounds, measured by gas chromatographymass spectrometry (GC-MS), mainly consisted of alcohols, phenols, and nitrogenous and sulfur compounds. The experimental results indicated that when the Fenton's reaction was conducted at pH=3.0, H2O2CODOcr=0.27, H2O2/Fe^2+=3:1 and 30 min of reaction time, and the coagulation process operated at a sulfate aluminum concentration of 800 mg/L and pH value of 5.0, the color and COD in the wastewater decreased by 94% and 73%, respectively; with a finale COD concentration of 267 mg/L and color level of 40 units, meeting the secondary standard of GB8978-1996 for industrial wastewater. 展开更多
关键词 pharmaceutical wastewater GC-MS recalcitrant compounds Fenton's reaction coagulation process advanced wastewater treatment
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Extraction process of chlorogenic acid in flos lonicerae by enzymatic treatment 被引量:4
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作者 刘佳佳 赵国玲 +1 位作者 王晖 章晓骅 《Journal of Central South University of Technology》 2002年第4期246-249,共4页
A new method of extracting chlorogenic acid from flos lonicerae, and treating the materials with enzyme before being extracted by ethanol is developed, and the optimum conditions are also investigated in detail. Three... A new method of extracting chlorogenic acid from flos lonicerae, and treating the materials with enzyme before being extracted by ethanol is developed, and the optimum conditions are also investigated in detail. Three important factors, enzyme dosage, treatment time and treatment temperature are adapted to optimize the extraction process. The experimental results show that the extract yield of flos lonicerae and chlorogenic acid can be obviously increased by the cellulase treatment, 61.5 mg chlorogenic acid is obtained from 1.00 g flos lonicerae at most. The optimal temperature of enzymatic treatment is 40 50 ℃. Compared with the use of single cellulase, the combined treatment of cellulase and pectinase increase the extract yield obviously but fail to improve that of chlorogenic acid. 展开更多
关键词 flos lonicerae chlorogenic ACID ENZYMATIC treatment EXTRACT process
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Review on Optimization of Drinking Water Treatment Process 被引量:1
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作者 Mohamed Farhaoui Mustapha Derraz 《Journal of Water Resource and Protection》 2016年第8期777-786,共10页
In the drinking water treatment processes, the optimization of the treatment is an issue of particular concern. In general, the process consists of many units as settling, coagulation, flocculation, sedimentation, fil... In the drinking water treatment processes, the optimization of the treatment is an issue of particular concern. In general, the process consists of many units as settling, coagulation, flocculation, sedimentation, filtration and disinfection. The optimization of the process consists of some measures to decrease the managing and monitoring expenses and improve the quality of the produced water. The objective of this study is to provide water treatment operators with methods and practices that enable to attain the most effective use of the facility and in consequence optimize the cubic meter price of the treated water. This paper proposes a review on optimization of drinking water treatment process by analyzing all of the water treatment units and gives some solutions in order to maximize the water treatment performances without compromising the water quality standards. Some practical solutions and methods are performed in the water treatment plant located in the middle of Morocco (Meknes). 展开更多
关键词 OPTIMIZATION Coagulation process Turbidity Removal Water treatment
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Reducing Efficiencies of the Commonly Used Heat Treatment Methods and Fermentation Processes on Aflatoxin M1 in Naturally Contaminated Fresh Cow Milk 被引量:1
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作者 G. K. Omeiza M. Mwanza +3 位作者 S. I. Enem E. Godwin M. A. Adeiza C. Okoli 《Open Journal of Veterinary Medicine》 2018年第8期134-145,共12页
The reducing efficiencies of the commonly used heat treatment methods and fermentation processes on aflatoxin M1 (AFM1) in Nigeria were investigated. Seventy samples of fresh cow milk from both conventional and tradit... The reducing efficiencies of the commonly used heat treatment methods and fermentation processes on aflatoxin M1 (AFM1) in Nigeria were investigated. Seventy samples of fresh cow milk from both conventional and traditional dairy cattle herds were collected and analyzed for the determination of AFM1 using Cobra-cell incorporated high performance liquid chromatography. Of these analyzed samples, 56 (80.0%) tested positive for AFM1 out of which 3 milk samples with high AFM1 concentrations were selectively pooled and subjected to varied conditions of heat treatments and fermentation processes using both indigenized and exotic strains of lactic acid bacteria (Lactobacillus bulgaricus + Streptococcus thermophilus and L. rhamnosus and L. plantarum) as starter cultures respectively. Both processes used either singly or combined, demonstrated high degrees of reducing effects on AFM1 levels. Sterilization of the milk at 121?C and 80?C under the same condition of time (15 - 20) min showed significant reduction of up to 58.8% (p 0.05) in the level of AFM1 when compared with the initial mean AFM1 concentration of the untreated fresh milk. The situation was however different around the boiling temperature of 100?C at which point the level of AFM1 reduction was found to be inconsistent. The indigenized combined strains showed some slight margins of AFM1 reduction in the proportions of (20.5, 30.8 and 43.9)% over and above that of the exotic strains (17.4, 30.0 and 41.1)% in 12 h, 48 h and 72 h of fermentation respectively. Generally, fermentation alone showed lower reduction of AFM1 in milk from 24.5% to 43.9% compared with the reducing activities of (35.4 to 58.8)% when heat-treated milk samples were subsequently subjected to varied fermentation conditions. 展开更多
关键词 FRESH MILK AFLATOXIN M1 Heat treatment FERMENTATION processes NIGERIA
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Mutagenicity and Genotoxicity of Organic Extracts from Finished Water with Different Treatment Process
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作者 FANG Dao Kui ZHOU Guo Hong +1 位作者 YU Shu Yuan FENG Jin Shu 《Biomedical and Environmental Sciences》 SCIE CAS CSCD 2018年第8期632-636,共5页
Purification of surface water is widely practiced with conventional water treatment processes like coagulation-flocculation, sedimentation, filtration,and disinfection. Some reports have specified that conventional wa... Purification of surface water is widely practiced with conventional water treatment processes like coagulation-flocculation, sedimentation, filtration,and disinfection. Some reports have specified that conventional wastewater purification processes do not effectively remove many chemical contaminants, 展开更多
关键词 Mutagenicity and Genotoxicity of Organic Extracts from Finished Water with Different treatment process
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Petro-chemical wastewater treatment by biological process 被引量:6
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作者 Guan, Wei-Sheng Lei, Zi-Xue Zhu, Jun-Huang 《Journal of Environmental Sciences》 SCIE EI CAS CSCD 2000年第2期95-99,共5页
In order to study the feasibility of treating petro chemical wastewater by the combination of anaerobic and aerobic biological process, a research of treating wastewater in UASB reactor and aeration basin has been co... In order to study the feasibility of treating petro chemical wastewater by the combination of anaerobic and aerobic biological process, a research of treating wastewater in UASB reactor and aeration basin has been conducted. The test results shows that under moderate temperature, with 5\^2 kgCOD/(m\+3·d) volumetric load of COD Cr in the UASB reactor and 24h of HRT, 85% removal rate of BOD 5 and 83% of COD \{Cr\} and 1\^34 m\+3/(m\+3·d) volumetric gas production rate can be obtained respectively. The aerobic bio degradability can be increased by 20%—30% after the petro chemical wastewater has been treated by anaerobic process. As Ns=0\^45 kgCOD/(kgMLSS·d), HRT=4h in the aeration tank, 94% removal rate of BOD 5, 93% of COD \{Cr\}, 98\^8% total removal rate of COD \{Cr\} and 99% removal rate of BOD 5 can be reached. 展开更多
关键词 anaerobic aerobic process petro chemical wastewater wastewater treatment CLC number: X703 Document code: A
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Effects of Heat Treatment on Hardness and Dry Wear Properties of a Semi-Solid Processed Fe-27 wt pct Cr-2.9 wt pct C Cast Iron 被引量:2
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作者 A.Wiengmoon T.Chairuangsri +2 位作者 N.Chomsang N.Poolthong J.T.H.Pearce 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2008年第3期330-334,共5页
EfFects of heat treatments on hardness and dry wear properties of a semi-solid processed Fe-26.96 wt pct Cr- 2.91 wt pct C cast iron were studied. Heat treatments included tempering at 500℃, destabilisation at 1075℃... EfFects of heat treatments on hardness and dry wear properties of a semi-solid processed Fe-26.96 wt pct Cr- 2.91 wt pct C cast iron were studied. Heat treatments included tempering at 500℃, destabilisation at 1075℃ and destabilisation at 1075℃ plus tempering at 500℃, all followed by air cooling. Electron microscopy revealed that, in the as-cast condition, the primary proeutectic austenite was round in shape while the eutectic M7C3 carbide was found as radiating clusters mixed with directional clusters. Tempering did not change the microstructure significantly when observed by scanning or transmission electron microscopy. Destabilisation followed by air cooling led to a precipitation of secondary M23C6 carbide and a transformation of the primary austenite to martensite. Precipitation behaviour is comparable to that observed in the conventionally cast iron. Tempering after destabilisation resulted in a higher amount of secondary carbide precipitation within the tempered martensite in the eutectic structure. Vickers macrohardness and microhardness in the proeutectic zones were measured. Dry wear properties were tested by using a pin-on-disc method. The maximum hardness and the lowest dry wear rate were obtained from the destabilisation-plus-tempering heat treatment due to the precipitation of secondary carbides within the martensite matrix and a possible reduction in the retained austenite. 展开更多
关键词 Semi-solid process High chromium cast iron Heat treatment HARDNESS Wear
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The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process
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作者 Ingo Reinkensmeier Henkjan Buursen 《材料热处理学报》 EI CAS CSCD 北大核心 2004年第5期597-600,共4页
The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost press... The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance. The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way. 展开更多
关键词 真空焊接 热处理 金属连结 气体流淬火
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A NEW HEAT-TREATMENT PROCESS FOR 2014 ALUMINUM ALLOY AND ITS MECHANISM
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作者 Wang, Lingyun Huang, Guangjie Chao, Denju Chongqing Univsrsity, Chongqing 630044, China 《中国有色金属学会会刊:英文版》 CSCD 1993年第3期42-47,共6页
The plan of heat-treatment process for 2014Al alloy is designed using orthogonal method, the heat-treatment experiments are made and the mechanical properties are tested according to the designed plan. The effect of s... The plan of heat-treatment process for 2014Al alloy is designed using orthogonal method, the heat-treatment experiments are made and the mechanical properties are tested according to the designed plan. The effect of solid solution temperature, ageing temperature, ageing time on microscopic mechanism of the mechanical properties of the 2014Al alloy is studied using microscope, transmission electron microscope. The best heat treatment process of the 2014Al alloy is developed. The experimental results indicate that the strength σ<sub>b</sub>, yield stress σ<sub>0.2</sub>, percentage elongation δ of the alloy reach separately 490~500 MPa, 450~490 MPa, 10~12% adopting the new heat treatment process. Compared with GB, the strength increases 20~30%, the percentage elongation increases 30~40%. The mechanism of the new heat-treatment process is also discussed. 展开更多
关键词 2014Al NEW heat treatment process MECHANISM ULTIMATE tensile strength yield stress PERCENT age ELONGATION
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Intended process water management concept for the mechanical biological treatment of municipal solid waste
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作者 D. Weichgrebe S. Maerker +1 位作者 T. Bning H. Stegemann 《Water Science and Engineering》 EI CAS 2008年第1期78-88,共11页
Accumulating operational experience in both aerobic and anaerobic mechanical biological waste treatment (MBT) makes it increasingly obvious that controlled water management would substantially reduce the cost of MBT... Accumulating operational experience in both aerobic and anaerobic mechanical biological waste treatment (MBT) makes it increasingly obvious that controlled water management would substantially reduce the cost of MBT and also enhance resource recovery of the organic and inorganic fraction. The MBT plant at Gescher, Germany, is used as an example in order to determine the quantity and composition of process water and leachates from intensive and subsequent rotting, pressing water from anaerobic digestion and scrubber water from acid exhaust air treatment, and hence prepare an MBT water balance. The potential of, requirements for and limits to internal process water reuse as well as the possibilities of resource recovery from scrubber water are also examined. Finally, an assimilated process water management concept with the purpose of an extensive reduction of wastewater quantity and freshwater demand is presented. 展开更多
关键词 mechanical biological waste treatment process water municipal solid waste exhaust airtreatment intensive tunnel rotting
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Posterior articular process approach for the treatment of upper lumbar disc herniation
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作者 项良碧 《外科研究与新技术》 2011年第2期91-92,共2页
Objective To investigate the feasibility and surgical effects of posterior articular process approach for the treatment of L1-L3 lumbar disc herniation.Methods A retrospective study,of17patients with upper lumbar inte... Objective To investigate the feasibility and surgical effects of posterior articular process approach for the treatment of L1-L3 lumbar disc herniation.Methods A retrospective study,of17patients with upper lumbar intervertebml disc 展开更多
关键词 Posterior articular process approach for the treatment of upper lumbar disc herniation
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ANALYSIS AND IMPROVEMENT ON LANDFILL LEACHATE TREATMENT PROCESS OF MUNICIPAL SOLID WASTE
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作者 袁志宇 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 1998年第4期56-62,共7页
According to different mechanism of microbial degradation of organics, this article divided the treatment processes of garbage landfill into four kinds, analyzed each kind of the treatment leachate process and present... According to different mechanism of microbial degradation of organics, this article divided the treatment processes of garbage landfill into four kinds, analyzed each kind of the treatment leachate process and presented a better improved process. (Author abstract) 4 Refs. 展开更多
关键词 garbage landfill LEACHATE treatment process
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Effects of Fillerwire Composition along with Different Pre- and Post-Heat Treatment on Mechanical Properties of AISI 4130 Welded by the GTAW Process
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作者 Ali Emamian Ardalan Emamian Amir Hossein Kowkabi 《Materials Sciences and Applications》 2010年第3期135-140,共6页
This research intends to find out the optimal mechanical properties of AISI 4130 steel welded by the GTAW process. Six test plates were joined by two types of filler wire with similar chemical composition to the base ... This research intends to find out the optimal mechanical properties of AISI 4130 steel welded by the GTAW process. Six test plates were joined by two types of filler wire with similar chemical composition to the base metal, and with lower carbon content and slightly higher alloy elements content compared to the first one. Test plates then exerted three different pre-heat and post-heat treatments on both groups. The three types of heat treatments were alternatively without pre-heat and post-heat, with pre-heat only, and finally with pre-heat and post-heat. Tensile, side bends and impact tests (for weld zone and HAZ) have been conducted. Results show that using low-carbon filler wire along with pre- and post-heat resulted in outstanding mechanical properties. 展开更多
关键词 HAZ (Heat Affected Zone) Filler Wire Pre- and Post-heat treatments GTAW process
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Evaluation of Conservative Treatment of Acute Fracture of the Odontoid Process of Axis with a Halo-Vest
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作者 Yuichiro Yokoyama Hiroshi Takahashi +9 位作者 Yasuaki Iida Yasuhiro Inoue Keiji Hasegawa Daisuke Suzuki Shintaro Tsuge Wataru Shishikura Katsunori Fukutake Ryo Takamatsu Kazumasa Nakamura Akihito Wada 《Open Journal of Orthopedics》 2013年第7期296-299,共4页
We fitted a halo-vest on patients with a fracture of the odontoid process of the axis and evaluated the effects of conservative treatment on cervical muscular atrophy and the number and type of patient complaints afte... We fitted a halo-vest on patients with a fracture of the odontoid process of the axis and evaluated the effects of conservative treatment on cervical muscular atrophy and the number and type of patient complaints after bone union. Four patients had Anderson Type II fractures and 6 patients had Type III fractures. Bone union was observed in all patients within 3 months after injury. After halo-vest fitting, cervical muscular atrophy increased with time, however, it gradually improved after removal of the halo-vest. Patients fixed with a halo-vest for more than 10 weeks complained of cervical discomfort and limited range of motion. No patients with fixation for less than 10 weeks had problems in bone union or had cervical complaints. Thus, less than a 10-week fixation period was considered to be appropriate. 展开更多
关键词 FRACTURE ODONTOID process of the AXIS HALO-VEST CONSERVATIVE treatment
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Recent process in special steel,heat treatment and surface modification of automotive components
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作者 QIN Ming Research Institute,Baoshan Iron & Steel Co.,Ltd.,Shanghai 200940,China 《Baosteel Technical Research》 CAS 2010年第S1期73-,共1页
Demand of improving the mechanical properties and productivity of automotive components while minimizing environmental impact makes the development of special steel combined with advance heat treatment and surface mod... Demand of improving the mechanical properties and productivity of automotive components while minimizing environmental impact makes the development of special steel combined with advance heat treatment and surface modification technologies become an important research area. Recently,to reduce CO_2 emissions by saving the manufacturing time,the following new special steel and advance heat treatment methods were developed: (1 ) An anti-coarsening extra-fine case hardening steel for automobile gear was developed,whose carburizing temperature can be improved for conventional 930 - 950℃to 1 050℃without coarsening,and the carburizing time can be reduced by maximum 75%. (2) Various microalloyed steels for fracture splitting connecting rod were developed.By using the above-mentioned steel combined with Thermo Mechanical Control Process(TMCP) method,the manufacturing time can be reduced by 30%-40%. (3) Vacuum carburizing and mild carburizing combined with induction quenching are being developed to replace the traditional gas carburizing,and the CO_2 emissions can be reduced by 20%-40%. (4) Intensive quenching is another new quenching technology which can be defined as cooling usually with pure water quenchant or low concentration water/salt solutions at a rate several times higher than the rate of ' normal' or conventional quenching,and the conventional effective case hardening depth can be reduce greatly and carburizing time can reduced. In addition,the high pressure gas quenching for reducing the quenching distortion and dual shot-peening for improving fatigue strength of gear will also be discussed. In a word,the present paper will focus on how to use the interaction among the development of special steel, advance heat treatment and surface modification to improve the strength of automotive components while reducing the manufacturing cost and impact to environment. 展开更多
关键词 heat treatment automotive component thermo mechanical control process(TMCP)
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基于热处理工艺的拖拉机发动机铝合金组织性能研究
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作者 汤金金 李好娜 《农机化研究》 北大核心 2025年第1期243-247,共5页
采用不同时长的热处理工艺,对拖拉机发动机铝合金组织性能进行了对比分析。结果表明:热处理后,铝合金性能得到了较大程度的提高,若优先考虑材料性能,则应该采用180℃×4 h的单级热处理时效;若优先考虑工艺效率和成本,则可以采用150... 采用不同时长的热处理工艺,对拖拉机发动机铝合金组织性能进行了对比分析。结果表明:热处理后,铝合金性能得到了较大程度的提高,若优先考虑材料性能,则应该采用180℃×4 h的单级热处理时效;若优先考虑工艺效率和成本,则可以采用150℃×1 h+170℃×1 h的双级热处理时效。 展开更多
关键词 热处理工艺 拖拉机 发动机 铝合金 组织性能
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