Effect of Pouring Temperature by a Novel Micro Fused-Casting on Microstructure and Properties of ZL101 Semisolid Slurry

A novel micro fused-casting(MFC)process is developed for semisolid aluminum alloy slurry.The microstructure evolution and properties of semisolid ZL101 aluminum alloy slurry with difierent pouring temperature by MFC are investigated in this paper.During the cooling process,the effects of the pouring temperature on microstructure and properties is primarily analyzed.The microstructure of the semisolid ZL101 aluminum alloy is more homogeneous and the grain is smaller under proper pouring temperature.Temperature of liquids and solids of ZL101 aluminum alloy is measured by difierential scanning calorimetry(DSC).Distribution and characteristics of the microstructure of samples are examined by optical microscope(OM),scanning electron microscopy(SEM)equipped with energy dispersive spectrometer(EDS).The results show that the ZL101 semisolid slurry fabricated by MFC presents uniform shape and good grain size under the pouring temperature of 594°C and the stirring velocity of 600 r/min,and the fine grains of the primary a-Al phase with average grain size of 55μm and shape factor up to 0.67 were obtained.Besides,the ultimate tensile strength and the average Vickers hardness for semisolid ZL101 aluminum slurry are 178.19±1.37 MPa and 86.15±1.16 HV,respectively.

两种新的push-pull平衡的大数据量无线传感器网络数据分发算法

无线传感器网络中如何获得较低的通信代价同时在事件数据的push和pull之间实现更好的平衡是各种数据分发算法共同追求的目标.分析了目前已公认较好的两种典型的有结构和无结构的数据分发算法,指出了它们的优缺点.在此基础上,结合这两种算法使用的push-pull策略,针对不同应用环境下的无线传感器网络的ALL型查询的特定需求,提出了两种基于有结构和无结构存储模式相结合的混合型数据分发算法,分别是Hybrid-Dcs-Cn1(HDC1)算法和Hybrid-Dcs-Cn2(HDC2)算法.分析表明这两种算法在保证push-pull之间平衡的前提下解决了已有算法存在的热点问题:存储拷贝数多和查询性能低,能更好地适应传感器网络的特点,是两种能量高效的数据分发算法.

Push-Pull型pFLASH开关单元结构设计及特性

基于90 nm eFLASH工艺设计并制备了一种新型抗辐照Push-Pull型pFLASH开关单元,并对其特性进行了研究。该结构由2个2T-FLASH管（T1/T2）和1个信号传输PMOS管（T3）组成,采用带带隧穿（BTBT）编程方式和福勒-诺德海姆（FN）擦除方式实现其＂开/关＂态功能。同时,对其＂开/关＂态特性进行表征,研究其耐久性和电荷保持特性,最后,对其抗总剂量（TID）能力进行评估。实验结果表明：该器件的＂T1编程-T2擦除＂与＂T1擦除-T2编程＂态均可以实现信号传输管的＂开/关＂态功能,其阈值窗口的均值约为10.5 V;在工作电压为-1.2 V条件下,T3管的＂开＂态驱动电流均值约为0.92 mA,＂关＂态漏电流低于40 pA,且均表现出了良好的一致性。同时,该器件的循环擦/写次数可达10 000次,在25℃的＂开/关＂态应力条件下寿命大于10年,抗总剂量能力可达150 krad（Si）以上。

基于第三方的Push-Pull逆向物流模式

首先阐述了逆向物流的内涵、功能以及基于第三方逆向物流的提出,其次分析了外包逆向物流的优势,最后分析了生产控制系统中的Push-Pull方法.在此基础上,提出基于第三方的Push-Pull逆向物流模式.

基于DTN网络的PUSH-PULL策略研究

DTN网络是新一代的网络体系结构,PUSH-PULL是解决DTN网络中拥塞控制的一种有效策略,介绍了DTN网络中拥塞控制的研究现状,并对PUSH-PULL的各个策略进行了阐述,通过NS2搭建DTN网络环境并通过模拟对PUSH-PULL的7种策略进行仿真,模拟仿真结果表明,采用PUSH-PULL策略的可以有效的提高信息的传输率.

高并发数据共享系统基于Push-Pull混合模式的性能优化

随着面向服务架构的大规模分布式系统的应用,多个系统之间由于数据集成的需要,彼此间要高并发传递大量数据,特别是状态数据的同步,对数据的实时性要求越来越高。数据单纯通过客户端以Pull(拉取)模式获取已经不能满足实时性要求,高频率服务调用也会给服务端数据库带来较大的压力。单纯通过服务端以Push(推送)模式推送给客户端也不能满足客户端对个性化数据的需求,大量推送既会给服务端带来较大压力,又会造成客户端数据处理不及时。本文针对高并发数据共享系统应用过程中产生的性能问题,提出一种基于pub/sub消息处理的Push-Pull混合模式优化方案,实践表明该方案极大地提高了系统可用性及数据安全性,对同类系统的性能优化具有较好的借鉴作用。

Research on semi-solid slurry of a hypoeutectic Al-Si alloy prepared by low superheat pouring and weak electromagnetic stirring

The semi-solid slurry of a hypoeutectic Al-Si alloy was manufactured by low superheat pouring and weak electromagnetic stirring. The effects of pouting temperature and stirring power on the semi-solid slurry were investigated. The results indicated that the semi-solid slurry to satisfy rheocasting can be manufactured by low superheat pouring and weak electromagnetic stirring. The pouring temperature （or superheat） and the stirring power remarkably affected the morphology of primary α-Al and the size of primary α-Al, and there is no obvious effect of stirring time on primary α-Al. Compared with the samples made by low superheat pouring with no stirring, the nucleation rate, particle morphology and grain size of primary α-Al in A356 were markedly improved by low superheat pouring and weak electromagnetic stirring. On the condition of weak electromagnetic stirring, the pouring temperature with low superheat can be suitably raised to reach the effectiveness obtained from the lower pouring temperature without stirring.

Manufacture technique of semi-solid slurry of hypoeutectic Al-Si alloy by low superheat pouring and weak electromagnetic stirring

The semi-solid slurry of hypoeutectic Al-Si alloy was manufactured by low superheat pouring and weak electromagnetic stirring. The effects of pouring temperature and stirring power on the semi-solid slurry making process were investigated. The results indicate that the semi-solid slurry to satisfy rheocasting requirement can be made by a combination of low superheat pouring and weak electromagnetic stirring. The pouring temperature (or superheat) and the stirring power significantly affect the morphology and the size of primary α-Al, while there is no obvious effect of the stirring time on primary α-Al. Compared with the samples made by low superheat pouring without stirring, the nucleation rate, particle morphology and grain size of primary α-Al in A356 Al alloy are markedly improved by a process of applying both low superheat pouring and weak electromagnetic stirring. Under the condition of weak electromagnetic stirring applied, the pouring temperature with low superheat can be equivalently to reach the effectiveness obtained from the even lower pouring temperature without stirring.

EFFECT OF GRAIN REFINING ON PRIMARYαPHASE IN SEMI-SOLID A356 ALLOY PREPARED BY LOW SUPERHEAT POURING AND SLIGHT ELECTROMAGNETIC STIRRING

The semi-solid slurry of A356 alloy, which is grain-refined by Al-Ti-B master alloy, is prepared by low superheat pouring and slight electromagnetic stirring. The effects of grain refining on the morphology and the grain size of the primary α phase in the slurry manufactured are researched. The results indicate that the slurry with particle-like and rosette-like primary α phases can be prepared by low superheat pouring and slight electromagnetic stirring from liquid A356 alloy grain-refined, in which the pouring temperature can be suitably raised. Compared with the A356 samples without grain refining, the grain size and particle morphology of primary α phase as well as the distribution of the grain with particle-like or rosette-like along radial in the ingot in A356 are markedly improved by grain refining.

Push-Pull型不对称钴(III)咔咯的合成与性质

酸催化下,在水-甲醇体系中,合成并分离了3种含有Push-Pull取代基的新型低对称A2B型钴(III)咔咯,其结构经1H NMR,19F NMR和HR-MS(ESI-TOF)表征。并利用光谱学和电化学方法对3种钴咔咯的电子结构进行了深入研究。结果表明:引入Push-Pull型不对称对钴(III)咔咯分子的电子结构有明显的调控作用,且随着引入基团的改变而产生显著的规律性差异,为进一步的分子设计、合成及其应用奠定基础。

Numerical simulation on multiple pouring process for a 292 t steel ingot

A ladle-tundish-mould transportation model considering the entire multiple pouring(MP) process is proposed. Numerical simulation is carried out to study the carbon distribution and variation in both the tundish and the mould for making a 292 t steel ingot. Firstly, the fluid flow as well as the heat and mass transfer of the molten steel in the tundish is simulated based on the multiphase transient turbulence model. Then, the carbon mixing in the mould is calculated by using the species concentration at the tundish outlet as the inlet condition during the teeming process. The results show a high concentration of carbon at the bottom and a low concentration of carbon at the top of the mould after a MP process with carbon content high in the first ladle and low in the last ladle. Such carbon concentration distribution would help reduce the negative segregation at the bottom and the positive segregation at the top of the solidified ingot.

Effect of Pouring Temperature on Microstructure and Properties of A356 Alloy Strip by a Novel Semisolid Micro Fused-Casting for Metal

A novel semisolid micro fused-casting(MFC) for preparing A356 alloy strips is proposed, and the effects of process parameters of pouring temperature on the microstructure and properties of A356 alloy strips are investigated. MFC means that the semisolid metal slurry was pressed out from the outlet of bottom of crucible to the movable plate, and directly solidified and formed layer by layer. The microstructure and properties of A356 semisolid alloy slurry were influenced by the cooling conditions. Results show that the aluminu alloy A356 strip samples fabricated by micro fused-casting had good performances and uniform structures with the pouring temperature at 595 ℃ and the substrate movement speed at 18 mm/s. The fine grains of the primary a-Al phase with average grain size of 53 μm and shape factor up to 0.72 was obtained, the ultimate tensile strength of the aluminum alloy A356 strip reaches 243.79±3.91 MPa, while the average vickers hardness is 82.65±1.86 HV.

Exploiting push-pull strategy to combat the tea green leafhopper based on volatiles of Lavandula angustifolia and Flemingia macrophylla

Thirteen volatile compounds were identified from Flemingia macrophylla plants. Eight major components significantly attracted the tea green leafhoppers, Empoasca flavescens F. Based on their relative abundances, following synthetic blends were made for field experiments: 1) eight-component-attractant blend included Z-3-hexen-1-ol, Z-3-hexenyl acetate, Z-ocimene, Me SA, Z-3-hexenyl butyrate, dodecane, hexadecane and nonanal at 10, 10, 1, 11, 2, 6, 2 and 4 mg mL^-1 in n-hexane, respectively;2) four-component-attractant blend #1 contained hexadecane, Z-3-hexenyl acetate, Z-3-hexen-1-ol and nonanal at 2, 10, 10 and 4 mg mL^-1 in n-hexane, respectively;3) four-component-attractant blend #2 contained hexadecane, Z-3-hexenyl acetate, Z-3-hexen-1-ol and Me SA at 2, 10, 10 and 11 mg mL^-1 in n-hexane, respectively. Thymol and 1-methoxy-4-methyl-2-(1-methylethyl)-benzene, identified from Lavandula angustifolia aeration samples, significantly repelled the leafhopper as strong repellents when tested alone or in combination at 10 mg mL^-1. For field bioassays, each attractant lure was attached to a bud green sticky board hung from a bamboo stick at above tea plant level for catching the leafhoppers, whereas the repellent dispenser was tied to a tea branch inside tea clump for pushing the leafhoppers away from tea clumps. The results showed that the eight-component-attractant blend caught similar numbers of the leafhopper as did the four-component-attractant blend #1 at about 53–79 leafhoppers/trap/day, which were significantly higher than those on the hexane-control bud green sticky boards. Average leafhopper catches from un-baited sticky boards were about 51–73 leafhoppers/trap/day when pushed by the repellents placed inside tea plants, with the two-component-repellent blend being more effective than their single components. When the two-component-repellent blend was further tested with the three attractant blends in a push-pull fashion, average trap catches ranged from 62 to 92 leafhoppers/trap/day. Control efficacy on the leafhoppers within the push-pull zones increased progressively from day 1(43%) to day 5(73%). This push-pull approach might have a great potential as a green control strategy for combating the tea green leafhoppers.

Refinement of primary Si grains in Al–20%Si alloy slurry through serpentine channel pouring process

In this study, a serpentine channel pouring process was used to prepare the semi-solid A1-20%Si alloy slurry and refine primary Si grains in the alloy. The effects of the pouring temperature, number of curves in the serpentine channel, and material of the serpentine channel on the size of primary Si grains in the semi-solid A1-20%Si alloy slurry were investigated. The results showed that the pouting temperature, number of the curves, and material of the channel strongly affected the size and distribution of the primary Si grains. The pouring tempera- ture exerted the strongest effect, followed by the number of the curves and then the material of the channel. Under experimental conditions of a four-curve copper channel and a pouring temperature of 701℃, primary Si grains in the semi-solid A1-20%Si alloy slurry were refined to the greatest extent, and the lath-like grains were changed into granular grains. Moreover, the equivalent grain diameter and the average shape coefficient of primary Si grains in the satisfactory semi-solid A1-20%Si alloy slurry were 24.4 μm and 0.89, respectively. Finally, the re- finement mechanism and distribution rule of primary Si grains in the slurry prepared through the serpentine channel pouring process were analyzed and discussed.

Refinement of primary Si grains of A390 alloy slurry through serpentine channel pouring process

In this paper, the serpentine channel pouring process for preparing a semi-solid A390 alloy slurry and refining the primary Si grains of the A390 alloy, was used. The effects of the pouring temperature, the cooling water flow and the number of the curves on the size of the primary Si grains in the semi-solid A390 alloy slurry were investigated. The results show that the pouring temperature, the cooling water flow and the number of the curves have a major effect on the size and the distribution of primary Si grains. Under the experimental condition of the four-curve copper channel whose cooling water flow was 500 L·h-1 and the pouring temperature was 690 oC, the primary Si grains of the semi-solid A390 alloy slurry were refined to the greatest extent and the lath-like grains were changed into granular ones. Additionally, the equivalent grain diameter and the average shape factor of the primary Si grains of the satisfactory semi-solid A390 alloy slurry are 18.6 μm and 0.8, respectively. Further, the refinement mechanism of the primary Si grains through the serpentine channel pouring process was analyzed and discussed. In summary, the primary Si nuclei could be easily precipitated due to the chilling effect of the channel inner wall, thus the primary Si grains were greatly refined. Meanwhile, the subsequent alloy melt fluid also promoted the separation of primary Si grains from the inner wall, further refining the primary Si grains.

Influence of pouring methods on filling process,microstructure and mechanical properties of AZ91 Mg alloy pipe by horizontal centrifugal casting

Pouring position as the input heat source has great infl uence on the temperature fi eld evolution. In this study, the Flow3 D simulation software was applied to investigate the infl uence of pouring methods(with fi xed or moving pouring channel) on AZ91 Mg alloy horizontal centrifugal casting(HCC) process. The simulation results show that the moving pouring channel method can effectively increase the cooling rate and formability of casting pipe. The casting experiment shows that an AZ91 Mg alloy casting pipe with homogeneous microstructure and clear contour was obtained by the moving pouring channel method, and the grain size of the casting pipe is signifi cantly decreased. Meanwhile, serious macro-segregation appeared in the AZ91 casting pipe by the fi xed pouring channel HCC process. Compared with the fi xed pouring channel, the moving pouring channel can remarkably improve the ultimate tensile strength and elongation of the AZ91 HCC pipe from 142.2 MPa to 201.5 MPa and 6.2% to 6.7%, respectively.

Effect of pouring height on the solidified microstructure of AlSi7Mg alloy

The effect of different pouring heights and evenly soaking process in the liquidus and solidus range on the solidified microstructure of AlSi7Mg alloy has been studied. The results show that if the pouring temperature is 630 or 650℃ and the pouring height is 40 mm, the microstructure of the solidified melt is not homogeneous and there are many rosette-like primary α-Al grains. But if the pouring height is increased to 400 mm, the solidified microstructure becomes more homogeneous and favorable to obtain spherical primary α-Al grains in the solidified melt. With further being evenly soaked in the liquidus and solidus range for some time, the temperature difference between the melt center and the melt periphery can be controlled within ±2℃ and the primary α-Al grains will evolve into more spherical grains. The theoretical analysis indicates that the higher pouring height promotes the melt flow motion and makes the temperature field in the melt more homogeneous and restrains the large rosette primary α-Al grains. This flow motion can also promote the ripening effect and the primary α-Al grains in the melt are gradually changed into spherical grains. It can be concluded from the experiments that pouring at an appropriate superheat and from a proper height is a good new method for preparing the semisolid slurry of AlSi7Mg alloy, its process control is easy and the preparation cost is lower.

Microstructural characteristics of in situ Mg_2Si/Al-Si composite by low superheat pouring

To control the morphology and size of the primary and eutectic Mg2Si phases in in situ Mg2Si/Al-Si composite and achieve a feasible and reliable technique to produce appropriate feedstock for the thixo-casting and rheo-casting of this type of material,three Al-Si matrix composites reinforced by 5wt.%,9wt.%and 17wt.%Mg2Si with hypoeutectic,eutectic and hypereutectic compositions were prepared by the low superheat pouring(LSP)process.The effects of the pouring temperature(superheat)on the morphology and size distribution of primary phases(primaryα-Al and Mg2Si),binary(α-Al+Mg2Si)eutectic cell and eutectic Mg2Si were investigated.The experimental results show that low pouring temperature(superheat)not only refines the grain structure of the primaryα-Al and binary(α-Al+Mg2Si)eutectic cell in three composites and promotes the formation of more nondendritic structural semi-solid metal(SSM)slurry of these phases;but also refines the primary and eutectic Mg2Si phases,which seems to be attributed to the creation of an ideal condition for the nucleation and the acquisition of a high survival of nuclei caused by the LSP process.

Effect of Pouring Process on the Microstructures of Semi-Solid AlSi_7Mg Alloy

The effect of different pouring temperatures and different pouring heights, the distance between the mouth of the pouring ladle and the top of the mold, on the microstructure of AlSi7Mg alloy have been researched in the paper. When the pouring temperature is close to the liquidus temperature, the primary alpha -Al in 'the billets of AlSi7Mg alloy solidified into spherical and nodular fine grains distributed homogeneously. The optimum pouring temperature for semi-solid AlSi7Mg billet with spherical or nodular primary alpha -Al is 615 degreesC. At the same pouring temperature, the higher the pouring ladle, the more easily the spherical and nodular primary alpha -Al obtained in the semi-solid AlSi7Mg billet. When the pouring temperature is close to the liquidus temperature and the pouring ladle is relatively high, it is the great cooling rate, the flow of the molten allay caused by pouring and the large simultaneous solidification region induced by the near liquidus temperature, that promote the formation of spherical or nodular primary cr-Al.

Effect of pouring temperature on fractal dimension of primary phase morphology in semi-solid A356 alloy

The fractal dimensions of primary phase morphology in semi-solid A356 alloy prepared by low superheat pouring and slightly electromagnetic stirring were calculated,and the effect of pouring temperature on fractal dimension of primary phase morphology in semi-solid A356 alloy was researched.The results indicate that it is feasible to prepare semisolid A356 alloy slurry by low superheat pouring and slightly electromagnetic stirring,and there is an important effect of pouring temperature on the morphology and the grain size of the primary phase in semi-solid A356 alloy,in which the reduction of pouring temperature can obviously improve grain size and shape factor of primary phase in semi-solid A356 alloy under the condition of a certain stirring power.The primary phase morphology of semi-solid A356 alloy prepared by low superheat pouring and slightly electromagnetic stirring can be characterized by fractal dimension,and the primary phase morphology obtained by the different processing parameters has the different fractal dimensions.Solidification of semi-solid alloy is a course of change in fractal dimension.