Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard elec...Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.展开更多
The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the...The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the joints is uneven. Mg alloy welds present a fine equiaxed grain structure. There exists a transition layer consisting mainly of AlFe, AlFe3 and Mg(Fe, Al)2O4 phases at Mg/steel interface, and it is the weakest link in Mg?steel joints. The welding heat input and weld Al content have the significant effect on the joint strength. The joint strength increases with increasing the heat input from 1680 J/cm to 2093 J/cm, due to promoting Mg/steel interface reaction. When weld Al content is increased to 6.20%, the joint strength reaches 192 MPa, 80% of Mg alloy base metal strength. It is favorable to select the suitable welding heat input and weld Al content for improving joint strength.展开更多
Cold metal transfer (CMT) welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface...Cold metal transfer (CMT) welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface defect under the parameters of welding current 121 A, welding voltage 15.4 V and welding speed 6 r/min. The microstructure of fiUer metal was analyzed by means of scanning electron microscopy. The filler metal and 6061 Al alloy were fused to form fusion welding interface, the fusion zone had a good bonding without any micro defect. The steel stud did not melt and brazing interface was formed between the filler metal and steel stud. Two different reaction layers existed in the brazing interface, the Fe2Al5 layer about 10 -12 p^m formed near the steel stud side, and the other layer was mainly composed of FeAl3. Nickel-rich zone was formed in the root toe area of the fillet weld, which was mainly composed of Al3Ni2. The tensile tests showed that the maximum shearing strength of the joints was 129 MPa. The joint was brittle fractured in the intermetallic compound layer where plenty of FeAl3 were distributed continuously.展开更多
The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon t...The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon testing, electrochemical measurement of open-circuit potential and linear sweep voltammetry. The results reveal that the existence of F-and Cl-ions in the simulated treated water accelerate the corrosion rate of Q235 A steel. The corrosion rate reaches maximum with F-concentration of 50 mg/L, Cl-concentration of 200 mg/L, respectively. However, Q235 A steel would passivate when an applied potential is added to the system. Meanwhile, the initiating passive potential becomes positive with F-, Cl-concentration increasing. There is a little influence of F-, Cl-concentration on the initiating passivation current density. Therefore, it is necessary to control F-, Cl-concentration in the treated water when it is recycled by the pipelines made of Q235 A steel.展开更多
The distributions of the axial stress and shear stress in Al2O3-TiC/Q235 diffusion bonded joints were studied using finite element method (FEM). The effect of interlayer thickness on the axial stress and shear stres...The distributions of the axial stress and shear stress in Al2O3-TiC/Q235 diffusion bonded joints were studied using finite element method (FEM). The effect of interlayer thickness on the axial stress and shear stress was also investigated. The results indicate that the gradients of the axial stress and shear stress are great near the joint edge. The maximal shear stress produces at the interface of the Al2O3-TIC and Ti interlayer. With the increase of Cu interlayer thickness, the magnitudes of the axial stress and shear stress first decrease and then increase. The distribution of the axial stress changes greatly with a little change in the shear stress. The shear fracture initiates at the interface of the Al2O3-TiC/ Ti interlayer with high shear stress and then propagates to the Al2O3-TIC side, which is consistent with the stress FEM calculating results.展开更多
Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion...Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.展开更多
This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cycli...This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cyclic loading leads to harmonic generation during Rayleigh wave propagation along the specimen surface,which allows for an early prediction of material fatigue life. The relative nonlinearity parameter β as an evaluation parameter,which is denoted as a ratio of fundamental and second-order harmonic amplitudes,is measured by using an experimental platform based on a pair of wedge transducers to launch and receive Rayleigh wave signal. Subjected to an immersion corrosion method with 10% NaCl solution and a 20 Hz cyclic loading,a corrosion-fatigue specimen was made,and its relative nonlinearity parameter was measured every 10 5 cycles until to 7 ×10^5 cycles. A measured curve of relative nonlinearity parameter versus fatigue load cycles,which is produced by surface degradation of specimen corrosion fatigue,showed an initial steady trend followed by a rapid increase. Experimental results demonstrate that corrosion fatigue results in the sudden destruction of a Q235A steel specimen and nonlinear Rayleigh surface waves measurement technique can be used to quantitatively characterize fatigue life of Q235A steel.展开更多
Electrochemical reduction of dissolved oxygen in seawater on metals is of great importance for corrosion studies. The present paper studied cathodic reduction of dissolved oxygen on Q235 carbon steel in 3.5% sodium ch...Electrochemical reduction of dissolved oxygen in seawater on metals is of great importance for corrosion studies. The present paper studied cathodic reduction of dissolved oxygen on Q235 carbon steel in 3.5% sodium chloride (NaCl) solutions by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), rotating disk electrode (RDE) and rotating ring-disk electrode (RRDE). The cyclic voltammetric results demonstrated the cathodic process on Q235 carbon steel in O2-saturated 3.5% NaCl solution contains three reactions: dissolved oxygen reduction, iron oxides reduction and hydrogen evolution. The peak potential of oxygen reduction reaction (ORR) is - 0.85 V vs Ag/AgCl, 3 molL^-1 KCI. The EIS results indicated that the ORR occurring on Q235 carbon steel is a 4-electron process and that no finite diffusion is caused by the intermediate of H2O2 produced by ORR. The RDE and RRDE voltammograms confirmed the EIS results and it was found that the number of transferred electrons for ORR was nearly 4, i.e., dissolved oxygen reduced to water.展开更多
The welding characteristics of 5052 aluminum alloy and Q235 low-carbon steel sheet were systematically studied by the refilled friction stir spot welding.The effects of rotation speed and pressure speed on weld formin...The welding characteristics of 5052 aluminum alloy and Q235 low-carbon steel sheet were systematically studied by the refilled friction stir spot welding.The effects of rotation speed and pressure speed on weld forming,tensile strength,and welded joint structure were analyzed in different welding modes.The results indicated two different connection modes:the chimeric mode and the non-chimeric mode.The corresponding depression depth are 2 and 2.4 mm,respectively.In the non-chimeric connection mode,the steel/aluminum metallurgical interface is a smooth transition,the hook structure is obvious,and the welding mechanism mainly depends on the mutual diffusion between atoms.However,in the chimeric mode,a hook structure will be formed at the metallurgical interface of steel and aluminum.The connection mechanism is determined by mechanical interlocking and mutual diffusion.The maximum strength value is 7.48 kN in non-chimeric mode.At this time,the spindle speed is 1300 r/min and the pressure speed is 1 mm/s.There were two types of fractures:the button fracture mode and the peel fracture mode.展开更多
基金Project(2022LSL050102)supported by the Laoshan Laboratory,China。
文摘Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.
文摘The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the joints is uneven. Mg alloy welds present a fine equiaxed grain structure. There exists a transition layer consisting mainly of AlFe, AlFe3 and Mg(Fe, Al)2O4 phases at Mg/steel interface, and it is the weakest link in Mg?steel joints. The welding heat input and weld Al content have the significant effect on the joint strength. The joint strength increases with increasing the heat input from 1680 J/cm to 2093 J/cm, due to promoting Mg/steel interface reaction. When weld Al content is increased to 6.20%, the joint strength reaches 192 MPa, 80% of Mg alloy base metal strength. It is favorable to select the suitable welding heat input and weld Al content for improving joint strength.
基金supported by the Natural Science Foundation of Jiangsu Province(No.BK20131261)
文摘Cold metal transfer (CMT) welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface defect under the parameters of welding current 121 A, welding voltage 15.4 V and welding speed 6 r/min. The microstructure of fiUer metal was analyzed by means of scanning electron microscopy. The filler metal and 6061 Al alloy were fused to form fusion welding interface, the fusion zone had a good bonding without any micro defect. The steel stud did not melt and brazing interface was formed between the filler metal and steel stud. Two different reaction layers existed in the brazing interface, the Fe2Al5 layer about 10 -12 p^m formed near the steel stud side, and the other layer was mainly composed of FeAl3. Nickel-rich zone was formed in the root toe area of the fillet weld, which was mainly composed of Al3Ni2. The tensile tests showed that the maximum shearing strength of the joints was 129 MPa. The joint was brittle fractured in the intermetallic compound layer where plenty of FeAl3 were distributed continuously.
基金Project(2018YFC1900304)supported by the National Key R&D Program of ChinaProject(2018SK2026)supported by the Key R&D Program of Hunan Province,ChinaProject(2017SK2420)supported by the Science and Technology of Hunan Province,China。
文摘The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon testing, electrochemical measurement of open-circuit potential and linear sweep voltammetry. The results reveal that the existence of F-and Cl-ions in the simulated treated water accelerate the corrosion rate of Q235 A steel. The corrosion rate reaches maximum with F-concentration of 50 mg/L, Cl-concentration of 200 mg/L, respectively. However, Q235 A steel would passivate when an applied potential is added to the system. Meanwhile, the initiating passive potential becomes positive with F-, Cl-concentration increasing. There is a little influence of F-, Cl-concentration on the initiating passivation current density. Therefore, it is necessary to control F-, Cl-concentration in the treated water when it is recycled by the pipelines made of Q235 A steel.
基金supported by National Natural Science Foundation of China (Grant No. 50874069)Development Project of Science and Technology of Shandong Province (2007GG10004016)+1 种基金Shandong Province Natural Science Foundation (Y2007F54)Excellent Mid-Youth Foundation of Shandong Province (2006BS04004)
文摘The distributions of the axial stress and shear stress in Al2O3-TiC/Q235 diffusion bonded joints were studied using finite element method (FEM). The effect of interlayer thickness on the axial stress and shear stress was also investigated. The results indicate that the gradients of the axial stress and shear stress are great near the joint edge. The maximal shear stress produces at the interface of the Al2O3-TIC and Ti interlayer. With the increase of Cu interlayer thickness, the magnitudes of the axial stress and shear stress first decrease and then increase. The distribution of the axial stress changes greatly with a little change in the shear stress. The shear fracture initiates at the interface of the Al2O3-TiC/ Ti interlayer with high shear stress and then propagates to the Al2O3-TIC side, which is consistent with the stress FEM calculating results.
基金Funded by Key Scientific Research Projects Plan of Henan Higher Education Institutions(No.19A460025)National Natural Science Foundation of China(No.51809127)。
文摘Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.
基金National Natural Science Foundation of China(No.11604304)Natural Science Foundation of Shanxi Province(No.201701D221127)
文摘This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cyclic loading leads to harmonic generation during Rayleigh wave propagation along the specimen surface,which allows for an early prediction of material fatigue life. The relative nonlinearity parameter β as an evaluation parameter,which is denoted as a ratio of fundamental and second-order harmonic amplitudes,is measured by using an experimental platform based on a pair of wedge transducers to launch and receive Rayleigh wave signal. Subjected to an immersion corrosion method with 10% NaCl solution and a 20 Hz cyclic loading,a corrosion-fatigue specimen was made,and its relative nonlinearity parameter was measured every 10 5 cycles until to 7 ×10^5 cycles. A measured curve of relative nonlinearity parameter versus fatigue load cycles,which is produced by surface degradation of specimen corrosion fatigue,showed an initial steady trend followed by a rapid increase. Experimental results demonstrate that corrosion fatigue results in the sudden destruction of a Q235A steel specimen and nonlinear Rayleigh surface waves measurement technique can be used to quantitatively characterize fatigue life of Q235A steel.
基金supported by the National Natural Science Foundation of China ( Grant No 40876041)Science and Technology Basic Research Program of Qingdao (Grant No 09-1-3-16-jch)the National Key Technology Research and Development Program of China (Grant No 2007 BAB27B01)
文摘Electrochemical reduction of dissolved oxygen in seawater on metals is of great importance for corrosion studies. The present paper studied cathodic reduction of dissolved oxygen on Q235 carbon steel in 3.5% sodium chloride (NaCl) solutions by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), rotating disk electrode (RDE) and rotating ring-disk electrode (RRDE). The cyclic voltammetric results demonstrated the cathodic process on Q235 carbon steel in O2-saturated 3.5% NaCl solution contains three reactions: dissolved oxygen reduction, iron oxides reduction and hydrogen evolution. The peak potential of oxygen reduction reaction (ORR) is - 0.85 V vs Ag/AgCl, 3 molL^-1 KCI. The EIS results indicated that the ORR occurring on Q235 carbon steel is a 4-electron process and that no finite diffusion is caused by the intermediate of H2O2 produced by ORR. The RDE and RRDE voltammograms confirmed the EIS results and it was found that the number of transferred electrons for ORR was nearly 4, i.e., dissolved oxygen reduced to water.
基金National Natural Science Foundation of China(No.52275306)Beijing Municipal Natural Science Foundation(No.3232021)for their support.
文摘The welding characteristics of 5052 aluminum alloy and Q235 low-carbon steel sheet were systematically studied by the refilled friction stir spot welding.The effects of rotation speed and pressure speed on weld forming,tensile strength,and welded joint structure were analyzed in different welding modes.The results indicated two different connection modes:the chimeric mode and the non-chimeric mode.The corresponding depression depth are 2 and 2.4 mm,respectively.In the non-chimeric connection mode,the steel/aluminum metallurgical interface is a smooth transition,the hook structure is obvious,and the welding mechanism mainly depends on the mutual diffusion between atoms.However,in the chimeric mode,a hook structure will be formed at the metallurgical interface of steel and aluminum.The connection mechanism is determined by mechanical interlocking and mutual diffusion.The maximum strength value is 7.48 kN in non-chimeric mode.At this time,the spindle speed is 1300 r/min and the pressure speed is 1 mm/s.There were two types of fractures:the button fracture mode and the peel fracture mode.