This paper describes the application of reliability-centered maintenance methodology to the development of maintenance plan for a steam-process plant. The main objective of reliability-centered maintenance is the cost...This paper describes the application of reliability-centered maintenance methodology to the development of maintenance plan for a steam-process plant. The main objective of reliability-centered maintenance is the cost-effective maintenance of the plant components inherent reliability value. The process-steam plant consists of fire-tube boiler, steam distribution, dryer, feed-water pump and process heater. Within this context, a maintenance program for the plant is carried out based on this reliability-centered maintenance concept. Applying of the reliability-centered maintenance methodology showed that the main time between failures for the plant equipments and the probability of sudden equipment failures are decreased. The proposed labor program is carried out. The results show that the labor cost decreases from 295200 $/year to 220800 $/year (about 25.8% of the total labor cost) for the proposed preventive maintenance planning. Moreover, the downtime cost of the plant components is investigated. The proposed PM planning results indicate a saving of about 80% of the total downtime cost as compared with that of current maintenance. In addition, the proposed spare parts programs for the plant components are generated. The results show that about 22.17% of the annual spare parts cost are saved when proposed preventive maintenance planning other current maintenance once. Based on these results, the application of the predictive maintenance should be applied.展开更多
Taking the project of introducing reliability-centered maintenance( RCM) into maintenance decision in an AP1000 nuclear power plant( NPP) under construction as the research object,an improved RCM methodology was propo...Taking the project of introducing reliability-centered maintenance( RCM) into maintenance decision in an AP1000 nuclear power plant( NPP) under construction as the research object,an improved RCM methodology was proposed, and the application software and an RCM-based maintenance strategies management system were designed. In the pilot project,the RCMbased maintenance decision methodology had been applied to determining the maintenance strategies for two systems. Both the decision process and the results were described in this paper. The achievements of this project promoted the introduction and routinization of an advanced and effective maintenance decision mode in nuclear power field,which could provide valuable reference for new NPPs in China.展开更多
Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields....Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields. This provides operators the opportunity to commence exploration and production with minimum requirements of design, installation, and operations. Although the low Capital Expenditure (CAPEX) requirement favors the start-up of marginal oilfield operations, several operators are not able to sustain the field’s operations due to the high Operational Expenditure (OPEX), particularly arising from facilities’ maintenance. The aim of this paper is to review the maintenance strategies adopted in marginal oilfields, assess their effectiveness, and provide a pointer towards efficient and viable maintenance strategies for the sustainability of marginal oilfields. The study showed that time-based preventive maintenance is predominant in the oil industry, which constitutes up to 40% of net operational expenses. In other cases, reactive maintenance is adopted, which often results in an unplanned shutdown, known to be responsible for nearly half of the overall losses of an oil facility. A paradigm shift in maintenance to Reliability Centered Maintenance (RCM) was explored for marginal oilfield, with a comprehensive review of various maintenance strategies, ranging from maintenance optimization strategies, Heuristics and Metaheuristics, Artificial Intelligence (AI), and Data Mining techniques. It was observed that the application of AI best addresses the proposed RCM for marginal oilfields. This was drawn from the recorded limitations of the other concepts from verifiable similar works, where different AI techniques and Data analytics methods have been successfully applied to aid RCM.展开更多
This paper attempts to concentrate on the eight basic principles of reliability-centeredmaintenance, and discusses respectively the differences between old and new maintenanceconcepts in eight aspects, i.e., function ...This paper attempts to concentrate on the eight basic principles of reliability-centeredmaintenance, and discusses respectively the differences between old and new maintenanceconcepts in eight aspects, i.e., function of rework at hard time, potential failure and funcrionalfailure, function of preventive maintenance, change of failure consequence, determinarion ofpreventive maintenance work and formulation of initial preventive maintenance program, andperfection of preventive maintenance program.展开更多
文摘This paper describes the application of reliability-centered maintenance methodology to the development of maintenance plan for a steam-process plant. The main objective of reliability-centered maintenance is the cost-effective maintenance of the plant components inherent reliability value. The process-steam plant consists of fire-tube boiler, steam distribution, dryer, feed-water pump and process heater. Within this context, a maintenance program for the plant is carried out based on this reliability-centered maintenance concept. Applying of the reliability-centered maintenance methodology showed that the main time between failures for the plant equipments and the probability of sudden equipment failures are decreased. The proposed labor program is carried out. The results show that the labor cost decreases from 295200 $/year to 220800 $/year (about 25.8% of the total labor cost) for the proposed preventive maintenance planning. Moreover, the downtime cost of the plant components is investigated. The proposed PM planning results indicate a saving of about 80% of the total downtime cost as compared with that of current maintenance. In addition, the proposed spare parts programs for the plant components are generated. The results show that about 22.17% of the annual spare parts cost are saved when proposed preventive maintenance planning other current maintenance once. Based on these results, the application of the predictive maintenance should be applied.
文摘Taking the project of introducing reliability-centered maintenance( RCM) into maintenance decision in an AP1000 nuclear power plant( NPP) under construction as the research object,an improved RCM methodology was proposed, and the application software and an RCM-based maintenance strategies management system were designed. In the pilot project,the RCMbased maintenance decision methodology had been applied to determining the maintenance strategies for two systems. Both the decision process and the results were described in this paper. The achievements of this project promoted the introduction and routinization of an advanced and effective maintenance decision mode in nuclear power field,which could provide valuable reference for new NPPs in China.
文摘Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields. This provides operators the opportunity to commence exploration and production with minimum requirements of design, installation, and operations. Although the low Capital Expenditure (CAPEX) requirement favors the start-up of marginal oilfield operations, several operators are not able to sustain the field’s operations due to the high Operational Expenditure (OPEX), particularly arising from facilities’ maintenance. The aim of this paper is to review the maintenance strategies adopted in marginal oilfields, assess their effectiveness, and provide a pointer towards efficient and viable maintenance strategies for the sustainability of marginal oilfields. The study showed that time-based preventive maintenance is predominant in the oil industry, which constitutes up to 40% of net operational expenses. In other cases, reactive maintenance is adopted, which often results in an unplanned shutdown, known to be responsible for nearly half of the overall losses of an oil facility. A paradigm shift in maintenance to Reliability Centered Maintenance (RCM) was explored for marginal oilfield, with a comprehensive review of various maintenance strategies, ranging from maintenance optimization strategies, Heuristics and Metaheuristics, Artificial Intelligence (AI), and Data Mining techniques. It was observed that the application of AI best addresses the proposed RCM for marginal oilfields. This was drawn from the recorded limitations of the other concepts from verifiable similar works, where different AI techniques and Data analytics methods have been successfully applied to aid RCM.
文摘This paper attempts to concentrate on the eight basic principles of reliability-centeredmaintenance, and discusses respectively the differences between old and new maintenanceconcepts in eight aspects, i.e., function of rework at hard time, potential failure and funcrionalfailure, function of preventive maintenance, change of failure consequence, determinarion ofpreventive maintenance work and formulation of initial preventive maintenance program, andperfection of preventive maintenance program.
