The effect of refined precipitations and dispersed phases on the toughness of SS400 steel was investigated by rapid tempering with thermomechanical simulation tester, and the electromagnetic induction rapid tempering ...The effect of refined precipitations and dispersed phases on the toughness of SS400 steel was investigated by rapid tempering with thermomechanical simulation tester, and the electromagnetic induction rapid tempering process was simulated. The conventional tempering and rapid tempering process were proceeded respectively, and both samples were quenched in 10~ of agitated iced brine. The tempering temperatures were designed as 560, 620 and 680℃, respectively. Rapid tempering specimens were heated at a heating rate of 20 ℃/s, and all samples of these three tempering temperatures were maintained 30, 40 and 50 s with the Gleeble1500-D tester, respectively. The impact test at --40 ℃ were carried out on a Charpy impact machine （CBD-300） with a maximum measurement range of 300 J and the microstructures were analyzed in detail using optical microscope （OM） and scanning electron microscope （SEM）. The experiment results show that the upper bainite, martensite and small amount of austenite were obtained in the rapidly quenched samples. In comparison to the conventional process, the matrix microstructure was changed from the larger size and bulk ferrite to the refined banding structure, and the cementites were obviously refined and precipitated inside the grains and along the grain boundaries. The cryogenic impact test implies that the maximum values of impact toughness with holding time of 30 or 50 s are achieved at tempering temperature of 620℃. Furthermore, a favorite value of impact toughness with holding time of 40 s is available.展开更多
A self-developed electromagnetic induction-heating device was used to investigate the variation in the microstructure and properties of X80 pipeline steel in the rapid induction tempering process at different process ...A self-developed electromagnetic induction-heating device was used to investigate the variation in the microstructure and properties of X80 pipeline steel in the rapid induction tempering process at different process parameters. The effects of the tempering condition on toughness, microstructure, size and distribution of precipitates of X80 pipeline steel were observed using a metallographic microscopy and scanning electron microscopy. Compared with the samples prepared via traditional tempering techniques, results show that the samples prepared via rapid induction tempering had improved performances. When the heating temperature is 590 ℃, at a holding time of 90 s,it was found that acicular ferrite was refined, carbonite precipitation was small, and precipitates were evenly distributed in the matrix. The low-temperature impact energy, also known as the impact absorption energy, at -40 ℃ was found to be 430.5 J for the rapid induction tempering samples and 323.2 J for the traditionally tempered sample. The low-temperature impact energy at -60 ℃ was found to be 351.3 J for the rapid induction tempered sample and 312.1 J for the tradition tempering sample.展开更多
基金Sponsored by Natural Science Foundation of Inner Mongolia Autonomous Region of China (Grant No.2009MS0811)
文摘The effect of refined precipitations and dispersed phases on the toughness of SS400 steel was investigated by rapid tempering with thermomechanical simulation tester, and the electromagnetic induction rapid tempering process was simulated. The conventional tempering and rapid tempering process were proceeded respectively, and both samples were quenched in 10~ of agitated iced brine. The tempering temperatures were designed as 560, 620 and 680℃, respectively. Rapid tempering specimens were heated at a heating rate of 20 ℃/s, and all samples of these three tempering temperatures were maintained 30, 40 and 50 s with the Gleeble1500-D tester, respectively. The impact test at --40 ℃ were carried out on a Charpy impact machine （CBD-300） with a maximum measurement range of 300 J and the microstructures were analyzed in detail using optical microscope （OM） and scanning electron microscope （SEM）. The experiment results show that the upper bainite, martensite and small amount of austenite were obtained in the rapidly quenched samples. In comparison to the conventional process, the matrix microstructure was changed from the larger size and bulk ferrite to the refined banding structure, and the cementites were obviously refined and precipitated inside the grains and along the grain boundaries. The cryogenic impact test implies that the maximum values of impact toughness with holding time of 30 or 50 s are achieved at tempering temperature of 620℃. Furthermore, a favorite value of impact toughness with holding time of 40 s is available.
文摘A self-developed electromagnetic induction-heating device was used to investigate the variation in the microstructure and properties of X80 pipeline steel in the rapid induction tempering process at different process parameters. The effects of the tempering condition on toughness, microstructure, size and distribution of precipitates of X80 pipeline steel were observed using a metallographic microscopy and scanning electron microscopy. Compared with the samples prepared via traditional tempering techniques, results show that the samples prepared via rapid induction tempering had improved performances. When the heating temperature is 590 ℃, at a holding time of 90 s,it was found that acicular ferrite was refined, carbonite precipitation was small, and precipitates were evenly distributed in the matrix. The low-temperature impact energy, also known as the impact absorption energy, at -40 ℃ was found to be 430.5 J for the rapid induction tempering samples and 323.2 J for the traditionally tempered sample. The low-temperature impact energy at -60 ℃ was found to be 351.3 J for the rapid induction tempered sample and 312.1 J for the tradition tempering sample.
