STUDY ON RECIPROCATING SEALS FOR A LARGER DIAMETER AXIAL PISTON

Sealing performance of the reciprocating seals on a larger diameter (100 mmin diameter) axial piston is theoretically investigated. Based on the characteristics of theclearance flow between the seal and the piston, reasonable boundary conditions for Navier-Stokesequations are determined and the equations are modified, so that the final equations can describethe real flow state of the clearance flow. Through combining the final equations with finite elementmethod, the pressure distributions within the clearance field during the reciprocating motion ofthe piston and the leakage rate with the pressure are studied. The deflections of the seal whichaffect sealing performance are calculated as well. Sealing performance of piston seals using oil asthe working liquid is compared with using water. It is concluded that the seal using water as theworking liquid is under dry friction, which cannot be dealt with the theory of fluid mechanics. Theseal structure is only acceptable using oil as the working liquid..

Fluid-solid Interaction Model for Hydraulic Reciprocating O-ring Seals

Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.

往复轴磁性液体密封耐压能力及密封间隙内磁性液体运动状态的分析与研究(英文)

The authors have studied the motion mechanism of the magnetic fluid in a reciprocating seal gap, on the basis of which the authors obtain an anti pressure formula of the reciprocating shaft magnetic fluid seal from general Navier Stokes equation. In order to verify the correctness of the anti pressure formula, the authors have calculated the magnetic field distribution of seal structure and have gotten the maximum still anti pressure. Finally, the authors have verified the influence of speed and stroke on the seal anti pressure. \{

Theory analyses and applications of magnetic fluids in sealing

Magnetic fluids are the suspensions composed of magnetic nanoparticles,surfactants,and non-magnetic carrier liquids.Magnetic fluids are widely used in various fields,especially in sealing,because of their excellent features,including rapid magnetic response,flexible flow ability,tunable magneto-viscous effect,and reliable self-repairing capability.Here,we provide an in-depth,comprehensive insight into the theoretical analyses and diverse applications of magnetic fluids in sealing from three categories:static sealing,rotary sealing,and reciprocating sealing.We summarize the magnetic fluid sealing mechanisms and the development of magnetic fluid seals from 1960s to the present,particularly focusing on the recent progress of magnetic fluid seals.Although magnetic fluid sealing technology has been commercialized and industrialized,many difficulties still exist in its applications.At the end of the review,the present challenges and future prospects in the progress of magnetic fluid seals are also outlined.