Effect of reducing agents on reducing atmosphere in coal-based direct reduction of beach titanomagnetite

Beach titanomagnetite(TTM)provides a cheap alternative source of Fe and Ti,but this ore is difficult to process to make suitable concentrates for the blast furnace.Recently studies showed that it is feasible to separate Fe and Ti by coal-based direct reduction.In this study,beach TTM was selected as the research object,the effects of reducing agents on reducing atmosphere in coal-based direct reduction of beach TTM were analyzed,and the role of volatiles was also studied.The results showed that when bitumite and coke were used as reducing agents of TTM,the CO produced from volatiles was involved in the reduction reaction,and the generated CO_(2) provided the raw material for the reaction of TTM.The reduction effect of bitumite was better than that of coke.The reason is that bitumite+TTM had a higher gas generation rate and produced a higher CO partial pressure,while coke+TTM had a lower gas generation rate and produced a lower CO partial pressure.When graphite was used as a reducing agent,there was a solid-solid reaction in the early stage in the reaction.With the continuous accumulation of CO_(2),the Boudouad reaction started and accelerated.Graphite+TTM also produced a higher CO partial pressure.

Evolution of Phase Composition and Microstructure of Al_2O_3-Si-Al Composite at High Temperatures in Reducing Atmosphere

Al2 O3-Si-Al composite specimens with the size of 25 mm × 25 mm × 125 mm were prepared using fused alumina （as aggregates and fines）,ultra-fine α-Al2O3,Si and Al powders as starting materials,liquid phenol formaldehyde resin as the binder,pressing and heating at 800-1 500 ℃ for 3 h under carbon embedded condition.Evolution of phase composition and microstructure of Al2 O3-Si-Al composite during heating from 800 to 1 500 ℃ under carbon embedded condition were studied.The results show that：（1） Al4 C3,AlN and SiC are initially formed at 800-900 ℃ due to reactions of Al and Si with C or CO and N2 ; （2） at 1 000-1 300 ℃,the amounts of Al4C3,AlN and SiC increase with temperature rising and their crystals grow; （3） at 1 400-1 500 ℃,Al4 C3 and AlN disappear,and minor SiAlON crystals are observed; the nonoxide crystals develop well and they are interlaced in the corundum skeleton structure,which creates strengthening and toughening

Improving high-field strain and temperature stability on KNN-based ceramics sintered in reducing atmosphere via defect engineering

High-field strain and its temperature stability of(1-x)K_(0.48)Na_(0.52)Nb_(0.96)Ta_(0.04)O_(3)-xBaZrO_(3)+8%MnO+3%ZrO_(2)(in mole,KNNT-xBZ+8Mn)ceramics sintered in reducing atmosphere are improved simultaneously via defect design in A and B site.There is a conducting type transition from n-type to p-type at x=0.07.The BaZrO_(3) dopant not only induces the increase of defects(Zr′_(Nb),Ba_(Na),Ba_(K))concentration,but also results in the increase of defect(Mn″_(Nb))concentration,because more Mn ions as+2 oxidation state in ceramics is triggered by BaZrO3 doping modifcation.Defect dipoles(Mn″_(Nb)-V_(o),Zr′_(Nb)-V_(o),Ba_(Na)-V′_(Na),Ba_(Na)-V′_(Na))in poled and aged ceramics enhance the reversibility of the non-180°domains switching,which increases the high-field strain of KNNT-xBZ+8Mn ceramics.The reversibility of non-180°domain switching can be preserved to high temperature due to stable defect dipoles(Ba_(Na)-V′_(Na),Ba_(K)-V′_(K))in A-site.The KNNT-xBZ+8Mn ceramics at x=0.07 show the largest high-field strain coefficient(543 pm/V@20 kV/cm)and the highest temperature stability(125℃).The KNNT-xBZ+8Mn ceramic is a lead-free material with great potential to be applied in the fabrication of multilayer ceramic actuators with Ni inner electrodes in the future.

Preparation of CeO_(2) abrasives by reducing atmosphere-assisted molten salt method for enhancing their chemical mechanical polishing performance on SiO_(2)substrates

Ce^(3+)as the active site on the CeO_(2)abrasive surface is the key to enhancing the material removal rate(MRR).The CeO_(2)abrasives with high chemical activity were prepared by the molten salt method under a reducing atmosphere.The crystal structure and morphology of CeO_(2)abrasive s were characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM),transmission electron microscopy(TEM),Fourier transform infrared spectroscopy(FT-IR),ultraviolet—visible diffuse reflectance spectroscopy(UV-Vis DRS),and X-ray photoelectron spectroscopy(XPS).The CeO_(2)abrasives were obtained under different atmospheres(Air,Ar,and Ar/H_(2)).With the enhancement of the reducing atmosphere,the morphology of the abrasives transforms from spherical to octahedral,while more oxygen vacancies and Ce^(3+)are generated on the surface of CeO_(2)abrasives.The CMP experiments show that the MRRs of the CeO_(2)-Air,CeO_(2)-Ar,and CeO_(2)-Ar/H_(2)abrasives on SiO_(2)substrates are 337.60,578.74,and 691.28 nm/min,respectively.Moreover,as confirmed by atomic force microscopy(AFM),the substrate surfaces exhibit low roughness(20.5 nm)after being polished using all of the prepared samples.Especially,the MRR of CeO_(2)-Ar/H_(2)abrasives is increased by 104.76%compared with CeO_(2)-air abrasives.The improved CMP performance is attributed to the increased Ce^(3+)concentration and the octahedral morphology of the abrasives enhancing the chemical reaction and mechanical removal at the abrasive-substrate interface.

Desulfurization in Reducing Atmosphere and AmmoniaInjection Denitrification in a Coal-Fired Fluidized Bed Combustor with Fly-Ash Recycle

With the rising of IGCC and the second generation PFBC-CC, and with the development of tech-nology of staged combustion to lower emission of NOx, the desulfurization efficiency under reducingatmosphere is raised. In this paper, with the application of the fly-ash recycle and tworstage combus-tion technologies in a fluidized bed combustor, the desulfurization test under reducing atmosphere isdescribed. Meanwllile, ammonia injection test was also conducted. Results show that desulfurizationunder reducing atmosphere has higher efficiency, and ammonia injection denitrification effect is veryperfect.

Simultaneously improving piezoelectric properties and temperature stability of Na_(0.5)K_(0.5)NbO_(3)(KNN)-based ceramics sintered in reducing atmosphere

It is a very difficult work to sinter K_(0.5)Na_(0.5)NbO_(3)(KNN)-based materials with good reduction resistance in strong reducing atmosphere.0.945K_(0.48)Na_(0.52)Nb_(0.96)Ta_(0.04)O_(3)-0.055BaZrO_(3)+0.03ZrO_(2)+y mol%MnO(KNNT-0.055BZ+0.03Zr+yMn)ceramics sintered in reducing atmosphere were prepared successfully by conventional solid-state reaction methods.MnO dopant increases grain size at y=5-8 due to strong lattice distortion and then decreases grain size at y=9 due to much Mn4Nb2O9 accumulated at the grain boundary.MnO dopant as an excellent sintering aid can effectively reduce volatilization of alkali metal by decreasing the sintering temperature(T_(sinter)).Reducing alkali metal volatilization can greatly reduce oxygen vacancies and improve piezoelectric properties.MnO dopant can improve the anti-reduction properties.The KNNT-0.055BZ+0.03Zr+yMn ceramics aty=6-9 show outstanding anti-fatigue of unipolar piezoelectric strain under the synergistic effect of reduced oxygen vacancies due to reduced volatilization and increased grain size.Piezoelectric properties and temperature stability of KNNT-0.055BZ+0.03Zr ceramics sintered in reducing atmosphere are improved simultaneously by MnO dopant.Optimum inverse piezoelectric coefficient(d33)of ceramics at y=8 reaches up to 480 pm/V under low driving electric field E=20 kV/cm at room temperature,and its temperature stability of d33 reaches 158℃.It will be an excellent lead-free material candidate for the preparation of multilayer piezoelectric actuators co-fired with nickel electrode.

Effect of SiO_2 addition on the dielectric properties and microstructure of BaTiO_3-based ceramics in reducing sintering

The effect of SiO2 doping on the sintering behavior, microstructure, and dielectric properties of BaTiO3-based ceramics has been investigated. Silica was added to the BaTiO3-based powder prepared by the solid state method with 0.075mol%, 0.15mol%, and 0.3mol%, respectively. The SiO2-doped BaTiO3-based ceramic with high density and uniform grain size were obtained, which were sintered in reducing atmosphere. A scanning electron microscope, X-ray diffraction, and LCR meter were used to determine the microstructure as well as the dielectric properties. SiO2 can form a liquid phase belonging to the ternary system of BaO-TiO2-SiO2, leading to the formation of BaTiO3 ceramics with high density at a lower sintering temperature. The SiO2-doped BaTiO3-based ceramics can be sintered to a theoretical density higher than 95% at 1220℃ with a soaking time of 2 h. The dielectric constants of the sample with 0.15mol% SiO2 addition sintered at 1220℃ is about 9000. Doping with a small amount of silica can improve the sintering and dielectric properties of BaTiO3-based ceramics.

Effect of Atmosphere on Sintering of High Cr_2O_3 Bearing Refractories Considered from Thermodynamic Calculation

Pure Cr2O3 refractories and high Cr2O3 bearing refractories are difficult to sinter in oxidizing atmosphere, but they can be sintered easily in carbon embedded conditions. In the latter case it is attributed to the formation of liquid CrO in reducing atmosphere. The thermodynamic calculation shows that the Cr2O3 is reduced by CO at 1 550 ℃ to chromium carbides, which disproves the existence of liquid CrO. This is confirmed by further sintering experiment of the Cr2O3 refractories. Effect of atmosphere on sintering of high Cr2O3 bearing refractories and measures to accelerate the sintering process are discussed based on the experiment and thermodynamic calculation.

Study on Sintered Synthetic Hercynite Clinker

Special grade bauxite and roll scale were used as raw materials to investigate the influences of reducing atmosphere and firing temperature on sintering clinker. The results showed that: 1) The mixture of the materials could be sintered enough to synthesise hercynite under reducing atmosphere by adding reducing reagent; 2) The hercynite clinker could be sintered to high density and the content of FeAl 2O 4 may attain 80～90% under the firing temperature of 1550℃.

Suggestions for Sintering Technologies of High Cr_2O_3 Bearing Refractories Based on Thermodynamic Calculation

Cr2O3 can be sintered well at 1500℃ in carbonembedded condition or H2 atmosphere. But the high chrome bearing refractories can not reach densification when sintered at 1 700℃ .for 10 h in weak reducing atmosphere formed by the combustion of fuel, and its ap- parent porosity is about 18%. The high chrome bearing refractories are mainly used in coal gasifiers. The temperature in the furnace is about 1 500℃ and the products are H2 and CO, which are just the sintering conditions of the dense chrome refractories with apparent porosity less than 10%. The high chrome bearing refractories used in coal gasifiers may be sintered again and then shrink, destroying the gasifier lining. The thermodynamic calculation shows that it is safe about the high chrome bearing refractories used in gasifiers. It is also explained that the high chrome bearing refractories can＇t be sintered densely in weak reducing atmosphere formed by the combustion of fuel. The new sintering technologies can be used to improve the bulk density of the high chrome bearing refractories.

Atmospheric deposition of inorganic nitrogen in a semi-arid grassland of Inner Mongolia, China

Due to increasing global demand for crop production and energy use, more and more reactive nitrogen（Nr） has been generated and emitted to the environment. As a result, global atmospheric nitrogen（N） deposition has tripled since the industrial revolution and the ecological environment and human health have been harmed. In this study, we measured dry and wet/bulk N deposition from July 2013 to December 2015 in a semi-arid grassland of Duolun County, Inner Mongolia, China. The samples of dry and wet/bulk N deposition were collected monthly with a DELTA（DEnuder for Long Term Atmospheric sampling） system and with Gradko passive samplers and a precipitation gauge. The measured results show that the annual mean concentrations of NH_3, NO_2, HNO_3, particulate NH_4~＋（pNH_4~＋） and particulate NO_3^-（pNO_3^-） in atmosphere were 2.33, 1.90, 0.18, 1.42 and 0.42 μg N/m3, respectively, and that the annual mean volume-weighted concentrations of NH_4~＋-N and NO_3^--N in precipitation were 2.71 and 1.99 mg N/L, respectively. The concentrations of Nr components（including NH_3, NO_2, HNO_3, p NH_4~＋, pNO_3^-, NH_4~＋-N and NO_3^--N） exhibited different seasonal variations. Specifically, NO_2 and HNO_3 exhibited higher concentrations in autumn than in summer, while the other Nr components（NH_3, pNH_4~＋, pNO_3^-, NH_4~＋-N and NO_3^--N） showed the highest values in summer. Based on measured concentrations of Nr components and their deposition velocities estimated using the GEOS-Chem global atmospheric chemical transport model, the calculated annual mean dry deposition fluxes were 3.17, 1.13, 0.63, 0.91 and 0.36 kg N/（hm^2·a） for NH_3, NO_2, HNO_3, p NH_4~＋ and pNO_3^-, respectively, and the calculated annual mean wet/bulk deposition fluxes were 5.37 and 3.15 kg N/（hm^2·a） for NH_4~＋-N and NO_3^--N, respectively. The estimated annual N deposition（including dry N deposition and wet/bulk N deposition） reached 14.7 kg N/（hm^2·a） in grassland of Duolun County, approaching to the upper limit of the N critical load（10–15 kg N/（hm^2·a））. Dry and wet/bulk deposition fluxes of all Nr components（with an exception of HNO_3） showed similar seasonal variations with the maximum deposition flux in summer and the minimum in winter. Reduced Nr components（e.g., gaseous NH_3 and p NH_4~＋ in atmosphere and NH_4~＋-N in precipitation） dominated the total N deposition at the sampling site（accounted for 64% of the total N deposition）, suggesting that the deposited atmospheric Nr mainly originated from agricultural activities. Considering the projected future increases in crop and livestock production in Inner Mongolia, the ecological and human risks to the negative effects of increased N deposition could be increased if no mitigation measures are taken.

Optimal Dearsenification Parameters of Gold Sulfide Concentrate with a High As Content

The gold sulfide concentrate with a high As content in Liangshan District, Sichuan Province, China, is a potentially important resource. This paper describes experiments of dearsenification of gold concentrate in a weakly reduced atmosphere in a rotary pipe furnace. The results showed that the optimal parameters were a temperature range of 650-700℃, 15%-16% CO2 of gas and a reaction time of 30-40 min. The removal rate of arsenic and sulfur was over 95% and 25%-28%, respectively. With further oxidization and roasting, residue sulfur in the roasted materials was dropped to below 4%, and the cyanide leaching recovery of gold was over 92%.

Antimicrobial activity of thin metallic silver flakes, waste products of a manufacturing process

The aim of the research was to develop new products and processes from a manufacturing waste from an Italian metallurgic company.The company produced thin silver metallic films and the production scraps were silver flakes.The possibility to use the silver flakes in water disinfection processes was studied.The antimicrobial activity of the flakes was investigated in batch using Escherichia coli as Gram-negative microorganism model.The flakes did not show any antimicrobial activity,so they were activated with two different processes： thermal activation in reducing atmosphere and chemical activation,obtaining,respectively,reduced flakes （RF） and chemical flakes （CF）.The flakes,activated with either treatment,showed antimicrobial activity against E.coli.The kill rate was dependent on the type of activated flakes.The chemical flakes were more efficient than reduced flakes.The kill rate determined for 1 g of CF,1.0 ± 0.2 min ？1 ,was greater than the kill rate determined for 1 g of RF,0.069 ± 0.004 min ？1 .This was confirmed also by the minimum inhibitory concentration values.It was demonstrated that the antimicrobial capability was dependent on flakes amount and on the type of aqueous medium.Furthermore,the flakes maintained their properties also when used a second time.Finally,the antimicrobial activities of flakes were tested in an effluent of a wastewater treatment plant where a variety of heterotrophic bacteria were present.

ertical morphotropic phase boundary in lead-free piezoelectric ceramics(K,Na,Li)NbO_(3)-BaZrO_(3)-(La,Na)TiO_(3) system

A morphotropic phase boundary(MPB)with temperature-independent behavior,the so-called vertical MPB was investigated in lead-free(K,Na,Li)NbO_(3)–BaZrO_(3)–(La,Na)TiO_(3)ternary ceramic system.The specimens were synthesized by a conventional solid-state reaction method,and their crystal structures as well as their MPB were determined from X-ray diffraction patterns measured from room temperature to 300℃.The vertical MPB composition was determined to be 0.9025(K_(0:45)Na0:5Li_(0:05))NbO_(3)–0.09BaZrO_(3)–0.0075(La,Na)TiO_(3)and the Curie temperature was found to be about 195℃.It was successfully confirmed that ceramic samples of this system could be sintered in a reducing atmosphere.For lead-free piezoceramic applications of multilayer actuators using Ni inner electrodes,the results obtained in this work have important practical implications.