This article discusses and analyzes the law of nitrogen increase in liquid steel and the main factors affect-ing the nitrogen increasing of molten steel,through the way of adding nitrogen to molten steel by bottom blo...This article discusses and analyzes the law of nitrogen increase in liquid steel and the main factors affect-ing the nitrogen increasing of molten steel,through the way of adding nitrogen to molten steel by bottom blowing nitrogen gas in LF refining process.It is considered that the main factors affecting the nitrogen increasing instability of molten steel are the initial temperature of LF refining,nitrogen relative element,surface active elements[O]and[S]of steel liquid,and bottom blowing rate of ladle.The large-scale production practice shows that T[O]not more than 50×10-6 and[S]is not more than 0.020 in LF refining at the initial temperature of not less than 1570.The liquid steel nitrogen enrichment test is carried out by ladle bottom blowing nitrogen gas after 20 min of refining,the flow rate is set as(6.0~7.0)NL/min per ton,and it is turned to 2 NL/min at 6 min before the end of refining,the nitrogen increasing rate of liquid steel is basically stable at(5~6)×10-6 per minute.展开更多
A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a...A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.展开更多
To remove the key impurity elements,P and B,from primary Si simultaneously,Sr and Zr co-addition to Al-Si alloy systems during solvent refining has been investigated.Sr reacts with Al,Si,and P in the melt to form a P-...To remove the key impurity elements,P and B,from primary Si simultaneously,Sr and Zr co-addition to Al-Si alloy systems during solvent refining has been investigated.Sr reacts with Al,Si,and P in the melt to form a P-containing Al_(2)Si_(2)Sr phase and Zr reacts with B to form a ZrB_(2) phase.In the Al-Si-Sr-Zr system,high removal fractions of P and B in the primary Si,with 84.8%-98.4%and 90.7%-96.7%,respectively,are achieved at the same time,respectively.The best removal effect is obtained in the sample with the addition of Sr-32000+Zr-3000μg·kg^(-1),and the removal fractions of P and B in the purified Si reach 98.4%and 96.1%.Compared with the Sr/Zr single-addition,the removal effects of Sr and Zr co-addition on P and B do not show a significant downward trend,indicating that the nucleation and growth of the B/P-containing impurity phases are mutually independent.Finally,an evolution model is proposed to describe the nucleation and the growth stages of Sr/Zr-containing compound phases,which reveals the interaction between the impurity phases and the primary Si.展开更多
Power consumption is the energy source of the impact on fibers or pulp during low-consistency(LC)pulp refining,and the strength of refining affects refining quality and efficiency.The pulp properties,operating paramet...Power consumption is the energy source of the impact on fibers or pulp during low-consistency(LC)pulp refining,and the strength of refining affects refining quality and efficiency.The pulp properties,operating parameters,and bar parameters of the refiner plates are important parameters affecting refining efficiency,which can be defined as the ratio of net to total refining power.In this study,LC refining trials for pulps with different consistencies and fiber lengths were conducted using five isometric straightbar plates with different bar angles to explore the influences of the plate bar angle and pulp properties on the no-load power,impact capacity on fibers and refining efficiency.It was found that the no-load power of the LC refining process decreased with an increase in the plate bar angle while increased when pulp with higher consistency was refined under the same refining conditions.However,the effect of pulp consistency on the no-load power can be neglected when refining is conducted using plates with larger bar angles.Meanwhile,a critical bar angle for straight-bar plates in LC refining may exist,which has the strongest impact on the pulp and highest refining efficiency under the same refining conditions.In addition,the impact capacity of the plate on the pulp and refining efficiency in LC refining can be enhanced by appropriately increasing the pulp consistency and average fiber length when the bar angle of the refiner plate with a sector angle of 40°is less than 30°.Therefore,the efficiency and power consumption of the LC refining process can be adjusted by optimizing the pulp consistency and bar parameters of the refining plates.展开更多
China’s refining and petrochemical industry has developed rapidly,with the quality of industry development improving rapidly.The scale of oil refining,ethylene,and PX ranks first in the world,and the quality of refin...China’s refining and petrochemical industry has developed rapidly,with the quality of industry development improving rapidly.The scale of oil refining,ethylene,and PX ranks first in the world,and the quality of refined oil is among the world’s leading levels.However,the industry’s profitability is not strong enough,and there are still technological shortcomings,as well as defects in industry structure and product structure.Under the backdrop of the dual carbon goals,energy transition,electric revolution,and demand differentiation,China’s refining and petrochemical industry will continue to exert efforts in energy conservation and consumption reduction,integrated development with new energy,promotion of oil conversion and the conversion of oil to special products,integration and upgrading of capacity,development of green hydrogen refining and CCUS,diversification of raw materials,circular economy,and other aspects to enhance industrial competitiveness.展开更多
Boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of...Boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron (LB) and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 (mass fraction). The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.展开更多
A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of ...A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i(i stands for an impurity) system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.展开更多
In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a wat...In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.展开更多
The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimenta...The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.展开更多
Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of...Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of 'Al-AlB2' shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α(Al) phase.展开更多
The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.T...The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.The results indicate that increasing addition temperature of MgCO3 or pouring temperature is beneficial for obtaining fine grains.There is an optimal addition amount of 1.2%at the addition temperature of 790°C.Prolonging holding time at 790°C will increase grain size.The grain refining technique that 1.2%MgCO3 is added at 790°C followed by holding for 10 min and pouring can decrease the grain size from 348μm of the un-refined alloy to 69μm.The nucleation substrates are actually the Al4C3 particles formed from reactions between the MgCO3 and alloying elements in the melt.Besides the heterogeneous nucleation regime,growth restriction of the Al4C3 particles agglomerated at growing front is the other mechanism.展开更多
To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure an...To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows: a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.展开更多
Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners a...Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα(Al) dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.展开更多
A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed cry...A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of (110-a:17) ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.展开更多
To investigate the dissolution behaviors of Al_(2)O_(3)inclusions in CaO-5wt%MgO-SiO_(2)-30wt%Al_(2)O_(3)-TiO_(2)system ladle slags,confocal scanning laser microscopy was conducted on the slags with different TiO_(2)c...To investigate the dissolution behaviors of Al_(2)O_(3)inclusions in CaO-5wt%MgO-SiO_(2)-30wt%Al_(2)O_(3)-TiO_(2)system ladle slags,confocal scanning laser microscopy was conducted on the slags with different TiO_(2)contents(0-10wt%),and scanning electron microscopy was performed to study the interfacial reaction between Al_(2)O_(3)and this slag system.The results disclose that the dissolution of Al_(2)O_(3)inclusions does not result in the formation of new phases at the boundary between the slag and the inclusions.In TiO_(2)-bearing and TiO_(2)-free ladle slags,there is no difference in the dissolution mechanism of Al_(2)O_(3)inclusions at steelmaking temperatures.Boundary layer diffusion is found as the controlling step of the dissolution of Al_(2)O_(3),and the diffusion coefficient is in the range of 4.18×10^(-10)to 2.18×10^(-9)m^(2)/s at 1450-1500℃.Compared with the solubility of Al_(2)O_(3)in the slags,slag viscosity and temperature play a more profound role in the dissolution of Al_(2)O_(3)inclusions.A lower viscosity and a lower melting point of the slags are beneficial for the dissolution.Suitable addition of TiO_(2)(e.g.,5wt%)in ladle slags can enhance the dissolution of Al_(2)O_(3)inclusions because of the low viscosity and melting point of the slags,while excessive addition of TiO_(2)(e.g.,10wt%)shows the opposite trend.展开更多
Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to cap...Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to capture the process of interface migration of the alloy liquid,allowing for an analysis of the relationship between the morphological characteristics of the alloy liquid solidification front and the degree of undercooling.Additionally,the microstructure of the alloy was examined using metallographic microscopy,leading to a systematic study of the microscopic morphological characteristics and evolution laws of the refined structure during rapid solidification.The research reveals that the grain refining mechanism of the Ni-Cu-Co ternary alloy is consistent with that of the binary alloy(Ni-Cu).Specifically,under low undercooling conditions,intense dendritic remelting was found to cause grain refinement,while under high undercooling conditions,recrystallization driven by accumulated stress and plastic strain resulting from the interaction between the liquid flow and the primary dendrites caused by rapid solidification was identified as the main factor contributing to grain refinement.Furthermore,the study highlights the significant role of the Co element in influencing the solidification rate and reheat effect of the alloy.The addition of Co was also found to facilitate the formation of non-segregated solidification structure,indicating its importance in the overall solidification process.展开更多
The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at 300K.Simultaneously,high-speed photography techniques were used to capture...The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at 300K.Simultaneously,high-speed photography techniques were used to capture the process of alloy liquid phase interface migration,and analyzed the relationship between the shape characteristics of the front end of alloy solidification and undercooling.The microstructure of the alloy was observed through metallographic microscopy,and the micro-morphological characteristics and evolution of the rapidly solidified microstructure were systematically studied.It is found that the grain refinement mechanism of Ni-Cu-Co ternary alloy is similar to that of Ni-Cu binary alloy.Grain refinement at low undercooling is caused by intense dendritic remelting,while grain refinement at high undercooling is attributed to recrystallization,driven by the stress and plastic strain accumulated from the interaction of liquid flow and primary dendrites caused by rapid solidification.It also shows that the addition of the third element Co plays a significant role in solidification rate and re-ignition effect.展开更多
Objective: To investigate the application effect of refined nursing care in the care for elderly patients with reflux esophagitis. Methods: Following the difference in nursing style, 84 cases of elderly patients with ...Objective: To investigate the application effect of refined nursing care in the care for elderly patients with reflux esophagitis. Methods: Following the difference in nursing style, 84 cases of elderly patients with reflux esophagitis admitted to our hospital from May 2022 to May 2023 were randomly grouped into a control group and a research group, with 42 cases each. The control group was given conventional nursing care and the research group was given refined nursing care. The psychological state and treatment adherence of the two groups of patients after the nursing intervention were compared. Results: After the nursing intervention, the self-rating anxiety scale (SAS) and self-rating depression scale (SDS) scores of the research group were lower than those of the control group (P < 0.05). The treatment compliance of the research group was better than the control group (P < 0.05). Conclusion: The implementation of refined nursing care for elderly patients with reflux esophagitis exhibited a significant effect on improving the patient’s psychological state, treatment compliance, and rehabilitation.展开更多
In Mg-Ca alloys the grain refining mechanism,in particular regarding the role of nucleant substrates,remains the object of debates.Although native MgO is being recognised as a nucleating substrate accounting for grain...In Mg-Ca alloys the grain refining mechanism,in particular regarding the role of nucleant substrates,remains the object of debates.Although native MgO is being recognised as a nucleating substrate accounting for grain refinement of Mg alloys,the possible interactions of MgO with alloying elements that may alter the nucleation potency have not been elucidated yet.Herein,we design casting experiments of Mg-xCa alloys varied qualitatively in number density of native MgO,which are then comprehensively studied by advanced electron microscopy.The results show that grain refinement is enhanced as the particle number density of MgO increases.The native MgO particles are modified by interfacial layers due to the co-segregation of Ca and N solute atoms at the MgO/Mg interface.Using aberration-corrected scanning transmission electron microscopy and electron energy loss spectroscopy,we reveal the nature of these Ca/N interfacial layers at the atomic scale.Irrespective of the crystallographic termination of MgO,Ca and N co-segregate at the MgO/Mg interface and occupy Mg and O sites,respectively,forming an interfacial structure of a few atomic layers.The interfacial structure is slightly expanded,less ordered and defective compared to the MgO matrix due to compositional deviations,whereby the MgO substrate is altered as a poorer template to nucleate Mg solid.Upon solidification in a TP-1 mould,the impotent MgO particles account for the grain refining mechanism,where they are suggested to participate into nucleation and grain initiation processes in an explosive manner.This work not only reveals the atomic engineering of a substrate through interfacial segregation but also demonstrates the effectiveness of a strategy whereby native MgO particles can be harnessed for grain refinement in Mg-Ca alloys.展开更多
The power conversion efficiency(PCE)for single-junction organic solar cells(OSCs),wherein the photoactive layer is a typical bulk-heterojunction containing donor and acceptor materials,has surpassed 19%[1−4].The advan...The power conversion efficiency(PCE)for single-junction organic solar cells(OSCs),wherein the photoactive layer is a typical bulk-heterojunction containing donor and acceptor materials,has surpassed 19%[1−4].The advance is ascribed to the development of Y-series non-fullerene acceptors(NFAs)[5,6]and polymer donors[7−13],and the refined control of the blend film morphology.展开更多
文摘This article discusses and analyzes the law of nitrogen increase in liquid steel and the main factors affect-ing the nitrogen increasing of molten steel,through the way of adding nitrogen to molten steel by bottom blowing nitrogen gas in LF refining process.It is considered that the main factors affecting the nitrogen increasing instability of molten steel are the initial temperature of LF refining,nitrogen relative element,surface active elements[O]and[S]of steel liquid,and bottom blowing rate of ladle.The large-scale production practice shows that T[O]not more than 50×10-6 and[S]is not more than 0.020 in LF refining at the initial temperature of not less than 1570.The liquid steel nitrogen enrichment test is carried out by ladle bottom blowing nitrogen gas after 20 min of refining,the flow rate is set as(6.0~7.0)NL/min per ton,and it is turned to 2 NL/min at 6 min before the end of refining,the nitrogen increasing rate of liquid steel is basically stable at(5~6)×10-6 per minute.
基金financially supported by the National Natural Science Foundation of China(No.51704062)the Fundamental Research Funds for the Central Universities,China(No.N2025019)。
文摘A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.
基金supported by the National Natural Science Foundation of China(Nos.51804294,51874272,52111540265)Anhui Provincial Natural Science Foundation(No.1808085ME121)+4 种基金the Key Laboratory of Photovoltaic and Energy Conservation Materials,Chinese Academy of Science(No.PECL2021QN003)Hefei Institutes of Physical Science,Chinese Academy of Sciences Director’s Fund(No.YZJJZX202018)International Clean Energy Talent Program by China Scholarship CouncilOpen Foundation of State Key Laboratory of Mineral Processing(No.BGRIMM-KJSKL-2022-23)Open Foundation of State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization(No.CNMRCUKF2205)。
文摘To remove the key impurity elements,P and B,from primary Si simultaneously,Sr and Zr co-addition to Al-Si alloy systems during solvent refining has been investigated.Sr reacts with Al,Si,and P in the melt to form a P-containing Al_(2)Si_(2)Sr phase and Zr reacts with B to form a ZrB_(2) phase.In the Al-Si-Sr-Zr system,high removal fractions of P and B in the primary Si,with 84.8%-98.4%and 90.7%-96.7%,respectively,are achieved at the same time,respectively.The best removal effect is obtained in the sample with the addition of Sr-32000+Zr-3000μg·kg^(-1),and the removal fractions of P and B in the purified Si reach 98.4%and 96.1%.Compared with the Sr/Zr single-addition,the removal effects of Sr and Zr co-addition on P and B do not show a significant downward trend,indicating that the nucleation and growth of the B/P-containing impurity phases are mutually independent.Finally,an evolution model is proposed to describe the nucleation and the growth stages of Sr/Zr-containing compound phases,which reveals the interaction between the impurity phases and the primary Si.
基金funding from the National Natural Science Foundation of China (Grant No. 50745048)Shaanxi Provincial Key Research and Development Project (Grant No. 2020 GY-105)Natural Science Basic Research Program of Shaanxi (Grant No. 2023-JC-QN-0154)。
文摘Power consumption is the energy source of the impact on fibers or pulp during low-consistency(LC)pulp refining,and the strength of refining affects refining quality and efficiency.The pulp properties,operating parameters,and bar parameters of the refiner plates are important parameters affecting refining efficiency,which can be defined as the ratio of net to total refining power.In this study,LC refining trials for pulps with different consistencies and fiber lengths were conducted using five isometric straightbar plates with different bar angles to explore the influences of the plate bar angle and pulp properties on the no-load power,impact capacity on fibers and refining efficiency.It was found that the no-load power of the LC refining process decreased with an increase in the plate bar angle while increased when pulp with higher consistency was refined under the same refining conditions.However,the effect of pulp consistency on the no-load power can be neglected when refining is conducted using plates with larger bar angles.Meanwhile,a critical bar angle for straight-bar plates in LC refining may exist,which has the strongest impact on the pulp and highest refining efficiency under the same refining conditions.In addition,the impact capacity of the plate on the pulp and refining efficiency in LC refining can be enhanced by appropriately increasing the pulp consistency and average fiber length when the bar angle of the refiner plate with a sector angle of 40°is less than 30°.Therefore,the efficiency and power consumption of the LC refining process can be adjusted by optimizing the pulp consistency and bar parameters of the refining plates.
文摘China’s refining and petrochemical industry has developed rapidly,with the quality of industry development improving rapidly.The scale of oil refining,ethylene,and PX ranks first in the world,and the quality of refined oil is among the world’s leading levels.However,the industry’s profitability is not strong enough,and there are still technological shortcomings,as well as defects in industry structure and product structure.Under the backdrop of the dual carbon goals,energy transition,electric revolution,and demand differentiation,China’s refining and petrochemical industry will continue to exert efforts in energy conservation and consumption reduction,integrated development with new energy,promotion of oil conversion and the conversion of oil to special products,integration and upgrading of capacity,development of green hydrogen refining and CCUS,diversification of raw materials,circular economy,and other aspects to enhance industrial competitiveness.
基金Projects (51104080,u1137601) supported by the National Natural Science Foundation of ChinaProject (14118557) supported by the Personnel Training Foundation of Kunming University of Science and Technology in China
文摘Boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron (LB) and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 (mass fraction). The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.
基金Project (2012CB722803) supported by the National Basic Research Program of ChinaProject (U1202271) supported by the National Natural Science Foundation of China
文摘A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i(i stands for an impurity) system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.
基金Projects (50974035,51074047) supported by the National Natural Science Foundation of ChinaProject (20090407) supported by the Doctoral Fund of Ministry of Education,ChinaProject (200921007) supported by Liaoning Key Science and Technology,China
文摘In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.
基金Project (50825401) supported by the National Natural Science Foundation of ChinaProject (2012CB61905) supported by the National Basic Research Program of China
文摘The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.
基金Project supported by Tsinghua-Wuxi Science Foundation, China
文摘Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of 'Al-AlB2' shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α(Al) phase.
基金Project(G2010CB635106)supported by the National Basic Research Program of ChinaProject(NCET-10-0023) supported by the Program for New Century Excellent Talents in University of China
文摘The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.The results indicate that increasing addition temperature of MgCO3 or pouring temperature is beneficial for obtaining fine grains.There is an optimal addition amount of 1.2%at the addition temperature of 790°C.Prolonging holding time at 790°C will increase grain size.The grain refining technique that 1.2%MgCO3 is added at 790°C followed by holding for 10 min and pouring can decrease the grain size from 348μm of the un-refined alloy to 69μm.The nucleation substrates are actually the Al4C3 particles formed from reactions between the MgCO3 and alloying elements in the melt.Besides the heterogeneous nucleation regime,growth restriction of the Al4C3 particles agglomerated at growing front is the other mechanism.
基金Project(12511075)supported by the Foundation of Heilongjiang Education Committee,China
文摘To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows: a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.
基金Project (09C26279200863) supported by Technology Innovation Fund Project of High-tech Small and Medium Enterprises,Ministry of Science and Technology of ChinaProject (BA2011084) supported by Special Fund Project on Science and Technology Achievement Transformation of Jiangsu Province,China
文摘Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα(Al) dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.
基金Project(DUT15JJ(G)01) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2009AA03Z525) supported by the National High-tech Research and Development Program of China
文摘A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of (110-a:17) ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.
基金financially supported by the National Natural Science Foundation of China(Nos.U20A20272 and52074073)the Fundamental Research Funds for the Central Universities(No.2325035)。
文摘To investigate the dissolution behaviors of Al_(2)O_(3)inclusions in CaO-5wt%MgO-SiO_(2)-30wt%Al_(2)O_(3)-TiO_(2)system ladle slags,confocal scanning laser microscopy was conducted on the slags with different TiO_(2)contents(0-10wt%),and scanning electron microscopy was performed to study the interfacial reaction between Al_(2)O_(3)and this slag system.The results disclose that the dissolution of Al_(2)O_(3)inclusions does not result in the formation of new phases at the boundary between the slag and the inclusions.In TiO_(2)-bearing and TiO_(2)-free ladle slags,there is no difference in the dissolution mechanism of Al_(2)O_(3)inclusions at steelmaking temperatures.Boundary layer diffusion is found as the controlling step of the dissolution of Al_(2)O_(3),and the diffusion coefficient is in the range of 4.18×10^(-10)to 2.18×10^(-9)m^(2)/s at 1450-1500℃.Compared with the solubility of Al_(2)O_(3)in the slags,slag viscosity and temperature play a more profound role in the dissolution of Al_(2)O_(3)inclusions.A lower viscosity and a lower melting point of the slags are beneficial for the dissolution.Suitable addition of TiO_(2)(e.g.,5wt%)in ladle slags can enhance the dissolution of Al_(2)O_(3)inclusions because of the low viscosity and melting point of the slags,while excessive addition of TiO_(2)(e.g.,10wt%)shows the opposite trend.
基金Funded by the Basic Research Project in Shanxi Province(No.202103021224183)。
文摘Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to capture the process of interface migration of the alloy liquid,allowing for an analysis of the relationship between the morphological characteristics of the alloy liquid solidification front and the degree of undercooling.Additionally,the microstructure of the alloy was examined using metallographic microscopy,leading to a systematic study of the microscopic morphological characteristics and evolution laws of the refined structure during rapid solidification.The research reveals that the grain refining mechanism of the Ni-Cu-Co ternary alloy is consistent with that of the binary alloy(Ni-Cu).Specifically,under low undercooling conditions,intense dendritic remelting was found to cause grain refinement,while under high undercooling conditions,recrystallization driven by accumulated stress and plastic strain resulting from the interaction between the liquid flow and the primary dendrites caused by rapid solidification was identified as the main factor contributing to grain refinement.Furthermore,the study highlights the significant role of the Co element in influencing the solidification rate and reheat effect of the alloy.The addition of Co was also found to facilitate the formation of non-segregated solidification structure,indicating its importance in the overall solidification process.
基金Funded by the Natural Science Foundation of Shanxi Province(No.202203021211093)。
文摘The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at 300K.Simultaneously,high-speed photography techniques were used to capture the process of alloy liquid phase interface migration,and analyzed the relationship between the shape characteristics of the front end of alloy solidification and undercooling.The microstructure of the alloy was observed through metallographic microscopy,and the micro-morphological characteristics and evolution of the rapidly solidified microstructure were systematically studied.It is found that the grain refinement mechanism of Ni-Cu-Co ternary alloy is similar to that of Ni-Cu binary alloy.Grain refinement at low undercooling is caused by intense dendritic remelting,while grain refinement at high undercooling is attributed to recrystallization,driven by the stress and plastic strain accumulated from the interaction of liquid flow and primary dendrites caused by rapid solidification.It also shows that the addition of the third element Co plays a significant role in solidification rate and re-ignition effect.
文摘Objective: To investigate the application effect of refined nursing care in the care for elderly patients with reflux esophagitis. Methods: Following the difference in nursing style, 84 cases of elderly patients with reflux esophagitis admitted to our hospital from May 2022 to May 2023 were randomly grouped into a control group and a research group, with 42 cases each. The control group was given conventional nursing care and the research group was given refined nursing care. The psychological state and treatment adherence of the two groups of patients after the nursing intervention were compared. Results: After the nursing intervention, the self-rating anxiety scale (SAS) and self-rating depression scale (SDS) scores of the research group were lower than those of the control group (P < 0.05). The treatment compliance of the research group was better than the control group (P < 0.05). Conclusion: The implementation of refined nursing care for elderly patients with reflux esophagitis exhibited a significant effect on improving the patient’s psychological state, treatment compliance, and rehabilitation.
基金financial support under grant number EP/N007638/1supported by EPSRC under grant number EP/W021080/1
文摘In Mg-Ca alloys the grain refining mechanism,in particular regarding the role of nucleant substrates,remains the object of debates.Although native MgO is being recognised as a nucleating substrate accounting for grain refinement of Mg alloys,the possible interactions of MgO with alloying elements that may alter the nucleation potency have not been elucidated yet.Herein,we design casting experiments of Mg-xCa alloys varied qualitatively in number density of native MgO,which are then comprehensively studied by advanced electron microscopy.The results show that grain refinement is enhanced as the particle number density of MgO increases.The native MgO particles are modified by interfacial layers due to the co-segregation of Ca and N solute atoms at the MgO/Mg interface.Using aberration-corrected scanning transmission electron microscopy and electron energy loss spectroscopy,we reveal the nature of these Ca/N interfacial layers at the atomic scale.Irrespective of the crystallographic termination of MgO,Ca and N co-segregate at the MgO/Mg interface and occupy Mg and O sites,respectively,forming an interfacial structure of a few atomic layers.The interfacial structure is slightly expanded,less ordered and defective compared to the MgO matrix due to compositional deviations,whereby the MgO substrate is altered as a poorer template to nucleate Mg solid.Upon solidification in a TP-1 mould,the impotent MgO particles account for the grain refining mechanism,where they are suggested to participate into nucleation and grain initiation processes in an explosive manner.This work not only reveals the atomic engineering of a substrate through interfacial segregation but also demonstrates the effectiveness of a strategy whereby native MgO particles can be harnessed for grain refinement in Mg-Ca alloys.
基金supported by the National Natural Science Foundation of China (52373175)High-level Innovative Talents Foundation of Guizhou Province (QKHPTRCGCC[2023]024)+3 种基金Science and Technology Innovation Team of Higher Education Department of Guizhou Province(QJJ[2023]053)Natural Science Foundation of Guizhou University (GZUTGH[2023]12, GZUTGH[2023]71)National Key Research and Development Program of China(2022YFB3803300, 2023YFE0116800)Beijing Natural Science Foundation (IS23037)
文摘The power conversion efficiency(PCE)for single-junction organic solar cells(OSCs),wherein the photoactive layer is a typical bulk-heterojunction containing donor and acceptor materials,has surpassed 19%[1−4].The advance is ascribed to the development of Y-series non-fullerene acceptors(NFAs)[5,6]and polymer donors[7−13],and the refined control of the blend film morphology.