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Performance Assessment on Corrosion Resistance of Refractory Materials Based on High-temperature Machine Vision Technology
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作者 Chenchen LIU Ao HUANG +3 位作者 Yan YU Guoping WEI Shenghao LI Huazhi GU 《China's Refractories》 CAS 2024年第3期42-48,共7页
Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media... Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media during their service.Traditionally,observing the in-situ degradation process of refractory materials in complex high-temperature environments has presented challenges.Post-corrosion analysis are commonly employed to assess the slag resistance of refractory materials and understand the corrosion mechanisms.However,these methods often lack information on the process under the conditions of thermal-chemical-mechanical coupling,leading to potential biases in the analysis results.In this work,we developed a non-contact high-temperature machine vision technology by the integrating Digital Image Correlation(DIC)with a high-temperature visualization system to explore the corrosion behavior of Al2O3-SiO2 refractories against molten glass and Al2O3-MgO dry ramming refractories against molten slag at different temperatures.This technology enables realtime monitoring of the 2D or 3D overall strain and average strain curves of the refractory materials and provides continuous feedback on the progressive corrosion of the materials under the coupling conditions of thermal,chemical,and mechanical factors.Therefore,it is an innovative approach for evaluating the service behavior and performance of refractory materials,and is expected to promote the digitization and intelligence of the refractory industry,contributing to the optimization and upgrading of product performance. 展开更多
关键词 refractory materials high-temperature machine vision Digital Image Correlation(DIC) corrosion resistance
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Processing of refractory materials using various magnesium sources derived from Zinelbulak talc-magnesite 被引量:4
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作者 Mirabbos Hojamberdiev Pulat Arifov +1 位作者 Kamil Tadjiev Yun-hua Xu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2011年第1期105-114,共10页
Magnesia(MgO) is widely used in the production of refractory materials due to its high melting point,high thermal shock,and excellent slag resistance.The properties of refractory materials depend upon magnesia sourc... Magnesia(MgO) is widely used in the production of refractory materials due to its high melting point,high thermal shock,and excellent slag resistance.The properties of refractory materials depend upon magnesia sources and processing parameters.In this work,three different magnesium sources,namely,magnesium hydroxide concentrate,magnesium carbonate concentrate,and intermediate flotation concentrate,were obtained from the Zinelbulak talc-magnesite,Uzbekistan,by causticization-hydration and flotation processes,respectively.A series of refractory materials were prepared on the basis of these magnesium sources,and their effects on physico-mechanical properties and microstructures were investigated as a function of sintering temperature,molding pressure,and the particle size of magnesium sources.The experimental results showed that a refractory material obtained from the magnesium hydroxide concentrate at 1600℃ for 4 h demonstrated favorable parameters due mainly to a higher degree of contact among fine particles.The results obtained from X-ray diffraction and optical microscopy confirmed the presence of periclase and forsterite as the predominant phases in refractory specimens.The prepared refractory materials meet the requirements of the State Standards(Nos.4689-94 and 14832-96) for magnesia and forsterite refractories,respectively.It is,therefore,suggested herein that the use of different magnesium sources derived from the Zinelbulak talc-magnesite will offer the potential to provide economic benefits in the refractory industry. 展开更多
关键词 refractory materials magnesia mechanical properties microstructure SINTERING
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Microstructure and physical properties of steel-ladle purging plug refractory materials 被引量:2
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作者 Bin Long Gui-ying Xu Buhr Andreas 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2017年第2期186-193,共8页
Three different castables were prepared as steel-ladle purging-plug refractory materials: corundum-based low-cement castable (C-LCC), corundum-spinel-based low-cement castable (C-S-LCC), and no-cement corundum-sp... Three different castables were prepared as steel-ladle purging-plug refractory materials: corundum-based low-cement castable (C-LCC), corundum-spinel-based low-cement castable (C-S-LCC), and no-cement corundum-spinel castable (C-S-NCC) (hydratable alu- mina p-A1203 bonded). The properties of these castables were characterized with regard to water demand/flow ability, cold crushing strength (CCS), cold modulus of rupture (CMoR), permanent linear change (PLC), apparent porosity, and hot modulus of rupture (HMoR). The re- sults show the CCS/CMoR and HMoR of C-LCC and C-S-LCC are greater than those of the castable C-S-NCC. According to the micro- structure analysis, the sintering effect and the bonding type of the matrix material differ among the three castables. The calcium hexaluminate (CA6) phase in the matrix of C-LCC enhances the cold and hot mechanical strengths. In the case of C-S-LCC, the CA6 and 2CaO·2MgO·14A12O3(C2MEA14) ternary phases generated from the matrix can greatly increase the cold and hot mechanical strengths. In the case of the no-cement castable, sintering becomes difficult, resulting in a lower mechanical strength. 展开更多
关键词 refractory materials purging plugs CASTABLE physical properties MICROSTRUCTURE
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Effect of Pyrophyllite Addition on Properties of Lightweight Insulation Refractory Materials
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作者 CHEN Ruoyu LI Yuanbing +4 位作者 XIANG Ruofei LI Shujing FAN Xiafei LI Yawei SANG Shaobai 《China's Refractories》 CAS 2017年第3期38-42,共5页
To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using... To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using pyrophyl-lite, .fly ash, and Suzhou clay as the main starting materials and saw dast as the pore forming substance, and controlling the addition of the pyrophyllite (20%, 30% , and 40% by mass ) and the treating temperature (1 250, 1 300, 1 350, and 1 400 ℃ ). The synthesized materials were characterized by the XRD, SEM and the thermal conductivity measuring in.strument. The results show at pyrophyllite addition of 30% and treat temperature of l 400 ℃ , the material can achieve linear shrinkage of 6. 6%, apparent porosity of 57%, bulk density of 0. 75 g · cm^-3, compressive strength of 2.7 MPa, and thermal conductivity at 350 ℃ of 0. 152 -0. 216 W·( m·K)^-1.This indicates that the pyrophyllite decomposition at high temperatures forms mullite and amorphous quartz introducing volume expansion, which counteracts some shrinkage at high temperatures. So it is feasible to use pyrophyllite, fly ash waste and clay to prepare lightweight insulation refractory materials. 展开更多
关键词 PYROPHYLLITE fly ash lightweight insulation refractory materials thermal conductivity bulk density compressive strength
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Abrasion Resistant Refractory Materials
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作者 Yu Lingyan 《China's Refractories》 CAS 2009年第4期27-31,共5页
1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resist... 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. 展开更多
关键词 ARP ARB Abrasion Resistant refractory materials ARC
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Experiences of Using Alternative Raw Materials in Manufacturing of Refractory Materials
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作者 Lucie VODOVA Karel LANG +1 位作者 Lukas TVRDIK Pavel KOVAR 《China's Refractories》 CAS 2016年第1期7-12,共6页
The article describes the experiences of alternative materials for the manufacturing of the refractory materi- als in the company P-D Refractories CZ a. s. The atten- tion is focused on energy by-products (EBP). Ene... The article describes the experiences of alternative materials for the manufacturing of the refractory materi- als in the company P-D Refractories CZ a. s. The atten- tion is focused on energy by-products (EBP). Energy by-products are generated during burning and desul- phurization in thermal power plants. Classical high-tem- perature -fly ash (class F.fly ash according to ASTM C618) is the most important and .fly ash from .fluidized technology ( class C-fly ash) is the second group. In the Czech Republic, power plants produce about 14 million tons of energy by-products every year. Utilization of these products in ceramic technology means a reduction of raw material costs and also it helps to reduce adverse environ- mental impact. Class F-fly ash ( FFA ) and cinder from high temperature combustion (CD) were used in light- weight insulation fireclay bricks. We can use these mate- rials as a grog and a lightening agent for materials with bulk density over 900 kg · m-3 and classification tem- perature up to 1 150 ℃. Class C.fly ash (CFA) is be- ing tested in a wide range of the refractory materials. For example, it can be used in lightweight fireclay bricks, fireclay bricks for stoves, acid-resistant fireclay bricks or refractory castables. The range of potential products, where EBP could be used, is very wide and energy by-products have become an important raw mate- rial source. 展开更多
关键词 energy by-products class F fly ash classC fly ash refractory materials
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A Test Method for Torsion Strength of Refractory Materials at Elevated Temperatures
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作者 ZHU Qingyou GE Shan +1 位作者 YIN Yucheng LIU Zhiqiang 《China's Refractories》 CAS 2018年第3期28-31,共4页
New apparatus for the determination of torsion strength of refractory materials at elevated temperatures has been developed in this work. With the employment of heating wire and induction heating unit,this device can ... New apparatus for the determination of torsion strength of refractory materials at elevated temperatures has been developed in this work. With the employment of heating wire and induction heating unit,this device can carry out torsion strength test at high temperatures at the heating rate ranging from 10 ℃/min to 200 ℃/min.Torsion strength of high alumina brick,magnesia brick and Si3 N4 bonded SiC brick has been tested at different heating rates of 10 ℃/min,100 ℃/min and 200℃/min,separately. Results indicate that,for high alumina brick,the tested torsion strength at the heating rate of 10 ℃/min is very close to that at 100 ℃/min,but very different from that at 200 ℃/min. The tested torsion strength of magnesia brick at different heating rates differs greatly,while that of Si3 N4 bonded SiC brick is similar. This suggests that the structure of refractory materials with poor thermal shock resistance might be damaged when the heating rate of 200 ℃/min was applied,but the heating rate of 100 ℃/min is possible for a lot of refractory products. At fast heating rates,it takes only1 h to finish a test at elevated temperatures,thus saving a lot of time and energy. 展开更多
关键词 torsion strength heating rate refractory materials local heating
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Chemical Analysis of Magnesia and Magnesia-Alumina Refractory Materials——Gravimetric method for determination of loss on ignition
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作者 WANG Jing 《China's Refractories》 CAS 2006年第4期39-40,共2页
1 Scope This standard specifies the gravimetric method for determination of loss on ignition.
关键词 Gravimetric method for determination of loss on ignition Chemical Analysis of Magnesia and Magnesia-Alumina refractory materials
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Chemical Analysis of Magnesia and Magnesia-Alumina Refractory Materials——Flame atomic absorption spectrometric method for determination of calcium oxide content
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作者 ZHANG Xiaohui 《China's Refractories》 CAS 2006年第4期41-43,共3页
1 Scope This standard specifics the determination of calcium oxide coutent by flame atomic absorption spectrometric method.
关键词 Chemical Analysis of Magnesia and Magnesia-Alumina refractory materials Flame atomic absorption spectrometric method for determination of calcium oxide content
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Investigation of Refractory Bricks and Oxide Materials Heated in Hydrogen Reduction Conditions
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作者 Sangbae CHOI Raehyeong PARK +1 位作者 Gideok YANG Yeonghyeon KIM 《China's Refractories》 CAS 2024年第2期22-26,共5页
This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hyd... This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hydrogen atmosphere at 1100°C,we tried to find out the minute changes.In this experiment,a refractory brick was prepared by andalusite,mullite chamotte,and clay as raw materials and heated to 1100°C in a 100%hydrogen atmosphere for 72 h.It was found that the strength of the brick was decreased and the color was changed to black by the reduction of impurities.And in addition,this study covered research on the slaking risk of MgO raw materials because the minimum temperature is expected to 400°C in fluidized reduction furnaces unlike shaft furnaces. 展开更多
关键词 hydrogen reduction furnace refractory bricks refractory raw materials
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Static Corrosion Rates of Fused-cast AZS Refractory Materials by Molten Glass 被引量:2
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作者 LI Kunming SHI Xinyong +5 位作者 XUE Fei XIE Jinli LIN Guowei PAN Chuancai LIU Yueqiang ZHANG Hang 《Journal of the Chinese Ceramic Society》 2016年第4期177-182,共6页
In order to investigate corrosive phenomena of fused-cast Al_2O_3-ZrO_2-SiO_2(AZS) refractory materials by molten glass,two types of fused-cast AZS refractory bricks were taken as the interests of the research to stud... In order to investigate corrosive phenomena of fused-cast Al_2O_3-ZrO_2-SiO_2(AZS) refractory materials by molten glass,two types of fused-cast AZS refractory bricks were taken as the interests of the research to study static corrosion rates(mm/d) of the two type materials by molten soda-lime-silica glass at different temperatures(1400,1450 and 1500 *C) and for different isothermal periods(0.5,1.0 and 1.5 d).It was shown that static corrosion rate of each AZS material by molten glass at the triple point developed with raising temperature but slightly decreased with enhancing isothermal period.Based on chemical compositions,microstructures,and corrosive morphologies of AZS refractory materials,the relation between them and static corrosion rates of AZS refractory materials by molten glass was analyzed. 展开更多
关键词 static corrosion rate fused-cast AZS refractory materials molten glass MICROSTRUCTURE
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Development and Markets of China's Refractory Raw Materials 被引量:1
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作者 LIU Hongquan(China Industry Association of Non-metal Mine, Beijing 100026, China) 《China's Refractories》 CAS 2002年第1期26-31,共6页
The distribution of refractory raw material resources , its throughput capacity, product varieties and quality as well as market situation in China were investigated.
关键词 refractory raw materials DISTRIBUTION China
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Refractory Raw Materials and Products
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《China's Refractories》 CAS 2012年第4期51-53,共3页
Shandong Shengquan Chemical Co. ,Ltd. Add: Shengquan Industrial Park,Zhangqiu 250204,Shandong Tel: + 086-531-83502307 Fax: + 086-531-83513019 E-mail: april. tang@ shengquan. com Web: www. shengquanchem. com Henan Ruis... Shandong Shengquan Chemical Co. ,Ltd. Add: Shengquan Industrial Park,Zhangqiu 250204,Shandong Tel: + 086-531-83502307 Fax: + 086-531-83513019 E-mail: april. tang@ shengquan. com Web: www. shengquanchem. com Henan Ruishi Investment Croup Co. ,Ltd. Add: Huayuan Caifu Square A-1403,No. 1 Luopu Road,Luoyang 471000,Henan Tel: + 86-379-65286183 Fax: + 86-379-65285889 E-mail: duzude521@ rs-abrasive. com Web: www. rs-abrasive. com Jingzhou Huaxin Mullite Co. ,Ltd. Add: Gantai Industrial Park,Jingzhou County, Huaihua 418403,Hunan,China Tel: + 86-745-8310998 Fax: + 86-745-83109993 展开更多
关键词 WWW CO refractory Raw materials and Products
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Refractory Raw Materials and Products
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《China's Refractories》 CAS 2012年第1期52-54,共3页
Shandong Shengquan Chemical Co., Ltd Add: Shengquan Industrial Park, Zhangqiu 250204, Shandong Tel: +086-531-83502307 Fax: +086-531-83513019 E-mail : april, tang@ shengquan, com Web: www. shengquanchem, corn
关键词 WWW CO refractory Raw materials and Products
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Market Rate of Domestic Refractory Raw Materials
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《China's Refractories》 CAS 2003年第2期41-41,共1页
关键词 of for Market Rate of Domestic refractory Raw materials
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Refractory Raw Materials
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《China's Refractories》 CAS 2013年第4期52-53,共2页
Jiangsu Jinghui Refractories Co., Ltd. Products: tabular alumina, sintered mullite, rare earth corundum, active alumina, 99 alumina ball, ceramic lining and Zirconia ring series. Add: No. 10 Zheyang Road, Zhenwu Ji... Jiangsu Jinghui Refractories Co., Ltd. Products: tabular alumina, sintered mullite, rare earth corundum, active alumina, 99 alumina ball, ceramic lining and Zirconia ring series. Add: No. 10 Zheyang Road, Zhenwu Jiangdu 225265, Jiangsu Province, China ceramic Town, 展开更多
关键词 Refractories Conference and 1 Alumina Silica Based refractory Raw materials Expo Held in Luoyang
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Recent Development of Metal and Non-oxide Refractory Raw Materials in China
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作者 YANG Weiran QIN Haixia 《China's Refractories》 CAS 2015年第3期49-54,共6页
The refractory raw materials used in recent years were introduced,including metal and intermetallic compounds( aluminum,silicon,ferrosilicon,etc.),nonoxide raw materials( Si3N4 and ferrosilicon nitride).The develo... The refractory raw materials used in recent years were introduced,including metal and intermetallic compounds( aluminum,silicon,ferrosilicon,etc.),nonoxide raw materials( Si3N4 and ferrosilicon nitride).The developmental tendency of China's raw refractories in the future was also discussed. 展开更多
关键词 refractory raw materials aluminum silicon ferrosilicon silicon nitride ferro-silicon nitride
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Thermo-mechanical Properties of Al/Si Incorporated Low Carbon Al_2O_3-C Slide Plate Materials 被引量:1
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作者 LIU Xinhong ZHONG Xiangchong 《China's Refractories》 CAS 2013年第1期7-11,共5页
Low carbon Al2O3- C refractory materials were prepared by "Al/Si metal incorporated, insitu formed non-oxides" method using corundum, Al powder, Si powder and flake graphite as starting materials. High temperature s... Low carbon Al2O3- C refractory materials were prepared by "Al/Si metal incorporated, insitu formed non-oxides" method using corundum, Al powder, Si powder and flake graphite as starting materials. High temperature strength, stress -strain relationship and thermal shock resistance of these composites were investigated. The results show that these composites possess improved high temperature strength and good thermal shock resistance. When A1 addition increases from 0 to 8 mass%, correspondingly, Si addition decreases from 8 mass% to O, hot modulus of rupture at 1 400 ℃ increases significantly from 10. 4 MPa to 32. 4 MPa; the maximum strain under 6.5 MPa stress at 1400 ℃ decreases from 215 t.tm to 90 μm; residual strength ratio after 3 thermal shock cycles (1 100 ℃ , air quenching) decreases from 80% to 65%. This may be attributed to in-situ formation of nonoxides because Al and Si react with C, CO and N, to form Al4C3 , AlN and SiC creating strengthening and toughening effects. 展开更多
关键词 thermo-meehanieal properties aluminum/ silicon incorporation oxidenonoxide refractory materials
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Progress on Preparation of Refractory Powder Using Nonmetallic Minerals and Its Applications
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作者 HUANG Zhaohui YANG Tao +2 位作者 FANG Minghao LIU Yangai WU Xiaowen 《China's Refractories》 CAS 2014年第4期6-12,共7页
This review summarized the recent advances in the utilization of nonmetallic minerals and their applications for fabrication of unfired refractories.The preparation of refractory powder utilizing cheap nonmetallic min... This review summarized the recent advances in the utilization of nonmetallic minerals and their applications for fabrication of unfired refractories.The preparation of refractory powder utilizing cheap nonmetallic minerals of zircon,low-grade bauxite and quartz was discussed,respectively.The preparation of three unfired SiC-based refractories:SiC-SiAlON-ZrN,Al2O3-SiC/β-SiAlON/Ti(C,N)-C,and Al2O3-SiC-Si3N4 using the as-prepared refractory powders was introduced. 展开更多
关键词 refractory materials nonmetallic minerals ZIRCON low-grade bauxite QUARTZ unfired refractories
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Salt-Assisted SHS Synthesis of Aluminium Nitride Powders for Refractory Applications
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作者 Alan Wilmański Miroslaw M.Bucko +1 位作者 Zbigniew Pedzich Jacek Szczerba 《Journal of Materials Science and Chemical Engineering》 2014年第10期26-31,共6页
Powders of aluminum nitride can be prepared by self-sustain high-temperature synthesis (SHS) between aluminum and nitrogen but its high exothermic effect causes melting and evaporation of aluminum and low efficiency o... Powders of aluminum nitride can be prepared by self-sustain high-temperature synthesis (SHS) between aluminum and nitrogen but its high exothermic effect causes melting and evaporation of aluminum and low efficiency of such reaction. A presence of inorganic salt in the starting powder mixture can decrease a heat evolved in the SHS reaction, hinders melting and coalescence of aluminum, and facilitates penetration of nitrogen into interior of a powder bed. Mixtures of alumina powders with different grain sizes and different amounts of aluminum carbonate were subjected to the SHS reaction under 0.05, 0.1 or 1 MPa nitrogen. The powders were composed of aluminum nitride, unreacted aluminum, aluminum oxynitride and in some cases corundum and aluminum oxycarbonate. The finale effects are strongly dependent on the amount of the salt, a grain size of aluminum and a nitrogen pressure. 展开更多
关键词 Aluminum Nitride Self-Sustain High-Temperature Synthesis Salt Assisted Synthesis refractory materials
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