Progress and development directions of shale oil reservoir stimulation technology of China National Petroleum Corporation

By reviewing the development history of shale oil reservoir stimulation technology of PetroChina Company Limited(PetroChina),we have systematically summarized the main progress of shale oil reservoir stimulation technology of CNPC in five aspects:reservoir stimulation mechanism,fracture-controlled fracturing,geological-engineering integrated reservoir stimulation design platform,low-cost materials,and large well-pad three-dimensional development mode.It is made clear that the major stimulation technology for shale oil reservoir is the high density multi-cluster and fracture-controlled staged fracturing aiming to increase fracture-controlled reserves,lower operation costs and increase economic benefits.Based on comprehensive analysis of the challenges shale oil reservoir stimulation technology faces in three-dimensional development,stimulation parameter optimization for fracture-controlled fracturing,refracturing and low-cost stimulation technology,we proposed five development directions of the stimulation technology:(1)Strengthen the research on integration of geology and engineering to make full use of reservoir stimulation.(2)Deepen the study on fracture-controlled fracturing to improve reserves development degree.(3)Promote horizontal well three-dimensional development of shale oil to realize the production of multiple layers vertically.(4)Research refracturing technology of shale oil reservoir through horizontal well to efficiently tap the remaining reserves between fractures.(5)Develop low-cost stimulation supporting technology to help reduce the cost and increase economic benefit of oilfield development.

Numerical Simulation Study on the Effect of Horizontal Well Reservoir Stimulation for Gas Hydrate Production

A new gas hydrate reservoir stimulation method of in-situ fracturing with transient heating is proposed, in line with analysis of the technological bottlenecks faced by marine gas hydrate production. This method injects the developed chemical reagents into a hydrate reservoir through hydraulic fracturing, releasing heat during the chemical reaction to increase the hydrate decomposition rate. The chemical reaction product furthermore has a honeycomb structure to support fractures and increase reservoir permeability. Based on the geological model of natural gas hydrate in the South China Sea, three development methods are simulated to evaluate hydrate production capacity, consisting of horizontal well, fractured horizontal well and in-situ fracturing with transient heating well. Compared with the horizontal well, the simulation results show that the cumulative gas production of the fractured horizontal well in one year is 7 times that of the horizontal well, while the cumulative gas production of in-situ fracturing with transient heating well is 12 times that of the horizontal well, which significantly improves daily efficiency and cumulative gas production. In addition, the variation patterns of hydrate saturation and temperature-pressure fields with production time for the three exploitation plans are presented, it being found that three sensitive parameters of fracture conductivity, fracture half-length and fracture number are positively correlated with hydrate production enhancement. Through the simulations, basic data and theoretical support for the optimization of gas hydrate reservoir stimulation scheme has been provided.

Progress and development directions of stimulation techniques for ultra-deep oil and gas reservoirs

By reviewing the development history of stimulation techniques for deep/ultra-deep oil and gas reservoirs,the new progress in this field in China and abroad has been summed up,including deeper understanding on formation mechanisms of fracture network in deep/ultra-deep oil and gas reservoir,performance improvement of fracturing fluid materials,fine stratification of ultra-deep vertical wells,and mature staged multi-cluster fracturing technique for ultra-deep and highly deviated wells/horizontal wells.In light of the exploration and development trend of ultra-deep oil and gas reservoirs in China,the requirements and technical difficulties in ultra-deep oil and gas reservoir stimulation are discussed:(1)The research and application of integrated geological engineering technology is difficult.(2)The requirements on fracturing materials for stimulation are high.(3)It is difficult to further improve the production in vertical profile of the ultra-deep and hugely thick reservoirs.(4)The requirements on tools and supporting high-pressure equipment on the ground for stimulation are high.(5)It is difficult to achieve efficient stimulation of ultra-deep,high-temperature and high-pressure wells.(6)It is difficult to monitor directly the reservoir stimulation and evaluate the stimulation effect accurately after stimulation.In line with the complex geological characteristics of ultra-deep oil and gas reservoirs in China,seven technical development directions are proposed:(1)To establish systematic new techniques for basic research and evaluation experiments;(2)to strengthen geological research and improve the operational mechanism of integrating geological research and engineering operation;(3)to develop high-efficiency fracturing materials for ultra-deep reservoirs;(4)to research separated layer fracturing technology for ultra-deep and hugely thick reservoirs;(5)to explore fracture-control stimulation technology for ultra-deep horizontal well;(6)to develop direct monitoring technology for hydraulic fractures in ultra-deep oil and gas reservoirs;(7)to develop downhole fracturing tools with high temperature and high pressure tolerance and supporting wellhead equipment able to withstand high pressure.

Permeability damage micro-mechanisms and stimulation of low-permeability sandstone reservoirs: A case study from Jiyang Depression, Bohai Bay Basin, China

According to the characteristics of"structural elements"(framework grain,interstitial material and pore throat structure)of low-permeability sandstone reservoir,the"step by step dissolution and separation"acidification and acid fracturing technology has been developed and tested in field.There are three main mechanisms affecting permeability of low-permeability sandstone reservoir:(1)The mud fillings between the framework grains block the seepage channels.(2)In the process of burial,the products from crystallization caused by changes in salinity and solubility and uneven migration and variation of the syn-sedimentary formation water occupy the pores and throat between grains.(3)Under the action of gradual increase of overburden pressure,the framework grains of the rock is compacted tighter,making the seepage channels turn narrower.The"step by step dissolution and separation"acidification(acid fracturing)technology uses sustained release acid as main acidizing fluid,supramolecular solvent instead of hydrochloric acid to dissolve carbonate,and a composite system of ammonium hydrogen fluoride,fluoroboric acid,and fluorophosphoric acid to dissolve silicate,and dissolving and implementing step by step,finally reaching the goal of increasing porosity and permeability.By using the technology,the main blocking interstitial material can be dissolved effectively and the dissolution residual can be removed from the rock frame,thus expanding the effective drainage radius and increasing production and injection of single well.This technology has been proved effective by field test.

Practice and development suggestions of hydraulic fracturing technology in the Gulong shale oil reservoirs of Songliao Basin, NE China

This paper reviews the multiple rounds of upgrades of the hydraulic fracturing technology used in the Gulong shale oil reservoirs and gives suggestions about stimulation technology development in relation to the production performance of Gulong shale oil wells.Under the control of high-density bedding fractures,fracturing in the Gulong shale results in a complex fracture morphology,yet with highly suppressed fracture height and length.Hydraulic fracturing fails to generate artificial fractures with sufficient lengths and heights,which is a main restraint on the effective stimulation in the Gulong shale oil reservoirs.In this regard,the fracturing design shall follow the strategy of"controlling near-wellbore complex fractures and maximizing the extension of main fractures"Increasing the proportions of guar gum fracturing fluids,reducing perforation clusters within one fracturing stage,raising pump rates and appropriately exploiting stress interference are conducive to fracture propagation and lead to a considerably expanded stimulated reservoir volume(SRV).The upgraded main hydraulic fracturing technology is much more applicable to the Gulong shale oil reservoirs.It accelerates the oil production with a low flowback rate and lifts oil cut during the initial production of well groups,which both help to improve well production.It is suggested to optimize the hydraulic fracturing technology in six aspects,namely,suppressing propagation of near-wellbore microfractures,improving the pumping scheme of CO_(2),managing the perforating density,enhancing multi-proppant combination,reviewing well pattern/spacing,and discreetly applying fiber-assisted injection,so as to improve the SRv,the distal fracture complexity and the long-term fracture conductivity.

A review of development methods and EOR technologies for carbonate reservoirs

Carbonate reservoirs worldwide are complex in structure,diverse in form,and highly heterogeneous.Based on these characteristics,the reservoir stimulation technologies and fluid flow characteristics of carbonate reservoirs are briefly described in this study.The development methods and EOR technologies of carbonate reservoirs are systematically summarized,the relevant mechanisms are analyzed,and the application status of oil fields is catalogued.The challenges in the development of carbonate reservoirs are discussed,and future research directions are explored.In the current development processes of carbonate reservoirs,water flooding and gas flooding remain the primary means but are often prone to channeling problems.Chemical flooding is an effective method of tertiary oil recovery,but the harsh formation conditions require high-performance chemical agents.The application of emerging technologies can enhance the oil recovery efficiency and environmental friendliness to a certain extent,which is welcome in hard-to-recover areas such as heavy oil reservoirs,but the economic cost is often high.In future research on EOR technologies,flow field control and flow channel plugging will be the potential directions of traditional development methods,and the application of nanoparticles will revolutionize the chemical EOR methods.On the basis of diversified reservoir stimulation,combined with a variety of modern data processing schemes,multichannel EOR technologies are being developed to realize the systematic,intelligent,and cost-effective development of carbonate reservoirs.

Simulation of Two-Phase Flowback Phenomena in Shale Gas Wells

The gas-water two-phaseflow occurring as a result of fracturingfluidflowback phenomena is known to impact significantly the productivity of shale gas well.In this work,this two-phaseflow has been simulated in the framework of a hybrid approach partially relying on the embedded discrete fracture model(EDFM).This model assumes the region outside the stimulated reservoir volume(SRV)as a single-medium while the SRV region itself is described using a double-medium strategy which can account for thefluid exchange between the matrix and the micro-fractures.The shale gas adsorption,desorption,diffusion,gas slippage effect,fracture stress sensitivity,and capillary imbibition have been considered.The shale gas production,pore pressure distribution and water saturation distribution in the reservoir have been simulated.The influences of hydraulic fracture geometry and nonorthogonal hydraulic fractures on gas production have been determined and discussed accordingly.The simulation results show that the daily gas production has an upward and downward trend due to the presence of a large amount of fracturingfluid in the reservoir around the hydraulic fracture.The smaller the angle between the hydraulic fracture and the wellbore,the faster the daily production of shale gas wells decreases,and the lower the cumulative production.Nonplanar fractures can increase the control volume of hydraulic fractures and improve the production of shale gas wells.

Shale oil and gas exploitation in China:Technical comparison with US and development suggestions

The shale oil and gas exploitation in China is technically benchmarked with the United States in terms of development philosophy,reservoir stimulation treatment,fracturing parameters,fracturing equipment and materials,oil/gas production technology,and data/achievements sharing.It is recognized that the shale oil and gas exploitation in China is weak in seven aspects:understanding of flow regimes,producing of oil/gas reserves,monitoring of complex fractures,repeated stimulation technology,oil/gas production technology,casing deformation prevention technology,and wellbore maintenance technology.Combined with the geological and engineering factors of shale oil and gas in China,the development suggestions of four projects are proposed from the macro-and micro-perspective,namely,basic innovation project,exploitation technology project,oil/gas production stabilization project,and supporting efficiency-improvement project,so as to promote the rapid,efficient,stable,green and extensive development of shale oil and gas industry chain and innovation chain and ultimately achieve the goal of“oil volume stabilizing and gas volume increasing”.

Numerical simulation of hydraulic fracture propagation in tight oil reservoirs by volumetric fracturing

Volumetric fracturing is a primary stimulation technology for economical and effective exploitation of tight oil reservoirs. The main mechanism is to connect natural fractures to generate a fracture network system which can enhance the stimulated reservoir volume. By using the combined finite and discrete element method, a model was built to describe hydraulic fracture propagation in tight oil reservoirs. Considering the effect of horizontal stress difference, number and spacing of perforation clus- ters, injection rate, and the density of natural fractures on fracture propagation, we used this model to simulate the fracture propagation in a tight formation of a certain oil- field. Simulation results show that when the horizontal stress difference is lower than 5 MPa, it is beneficial to form a complex fracture network system. If the horizontal stress difference is higher than 6 MPa, it is easy to form a planar fracture system; with high horizontal stress differ- ence, increasing the number of perforation clusters is beneficial to open and connect more natural fractures, and to improve the complexity of fracture network and the stimulated reservoir volume （SRV）. As the injection rate increases, the effect of volumetric fracturing may be improved; the density of natural fractures may only have a great influence on the effect of volume stimulation in a low horizontal stress difference.

The second natural gas hydrate production test in the South China Sea

Clayey silt reservoirs bearing natural gas hydrates(NGH)are considered to be the hydrate-bearing reservoirs that boast the highest reserves but tend to be the most difficult to exploit.They are proved to be exploitable by the first NGH production test conducted in the South China Sea in 2017.Based on the understanding of the first production test,the China Geological Survey determined the optimal target NGH reservoirs for production test and conducted a detailed assessment,numerical and experimental simulation,and onshore testing of the reservoirs.After that,it conducted the second offshore NGH production test in 1225 m deep Shenhu Area,South China Sea(also referred to as the second production test)from October 2019 to April 2020.During the second production test,a series of technical challenges of drilling horizontal wells in shallow soft strata in deep sea were met,including wellhead stability,directional drilling of a horizontal well,reservoir stimulation and sand control,and accurate depressurization.As a result,30 days of continuous gas production was achieved,with a cumulative gas production of 86.14×104 m3.Thus,the average daily gas production is 2.87×10^4 m^3,which is 5.57 times as much as that obtained in the first production test.Therefore,both the cumulative gas production and the daily gas production were highly improved compared to the first production test.As indicated by the monitoring results of the second production test,there was no anomaly in methane content in the seafloor,seawater,and atmosphere throughout the whole production test.This successful production test further indicates that safe and effective NGH exploitation is feasible in clayey silt NGH reservoirs.The industrialization of hydrates consists of five stages in general,namely theoretical research and simulation experiments,exploratory production test,experimental production test,productive production test,and commercial production.The second production test serves as an important step from the exploratory production test to experimental production test.

The first power generation test of hot dry rock resources exploration and production demonstration project in the Gonghe Basin,Qinghai Province,China

Hot dry rock(HDR)is a kind of clean energy with significant potential.Since the 1970s,the United States,Japan,France,Australia,and other countries have attempted to conduct several HDR development research projects to extract thermal energy by breaking through key technologies.However,up to now,the development of HDR is still in the research,development,and demonstration stage.An HDR exploration borehole(with 236℃ at a depth of 3705 m)was drilled into Triassic granite in the Gonghe Basin in northwest China in 2017.Subsequently,China Geological Survey(CGS)launched the HDR resources exploration and production demonstration project in 2019.After three years of efforts,a sequence of significant technological breakthroughs have been made,including the genetic model of deep heat sources,directional drilling and well completion in high-temperature hard rock,large-scale reservoir stimulation,reservoir characterization,and productivity evaluation,reservoir connectivity and flow circulation,efficient thermoelectric conversion,monitoring,and geological risk assessment,etc.Then the whole-process technological system for HDR exploration and production has been preliminarily established accordingly.The first power generation test was completed in November 2021.The results of this project will provide scientific support for HDR development and utilization in the future.

Progress and prospects of oil and gas production engineering technology in China

This paper summarizes the important progress in the field of oil and gas production engineering during the"Thirteenth Five-Year Plan"period of China,analyzes the challenges faced by the current oil and gas production engineering in terms of technological adaptability,digital construction,energy-saving and emission reduction,and points out the future development direction.During the"Thirteenth Five-Year Plan"period,series of important progresses have been made in five major technologies,including separated-layer injection,artificial lift,reservoir stimulation,gas well de-watering,and workover,which provide key technical support for continuous potential tapping of mature oilfields and profitable production of new oilfields.Under the current complex international political and economic situation,oil and gas production engineering is facing severe challenges in three aspects:technical difficulty increases in oil and gas production,insignificant improvements in digital transformation,and lack of core technical support for energy-saving and emission reduction.This paper establishes three major strategic directions and implementation paths,including oil stabilization and gas enhancement,digital transformation,and green and low-carbon development.Five key research areas are listed including fine separated-layer injection technology,high efficiency artificial lift technology,fine reservoir stimulation technology,long term gas well de-watering technology and intelligent workover technology,so as to provide engineering technical support for the transformation,upgrading and high-quality development of China’s oil and gas industry.

Vertical-well-assisted SAGD dilation process in heterogeneous super-heavy oil reservoirs:Numerical simulations

PetroChina’s Karamay heavy oil reservoirs mostly comprise Jurassic deposits of braided fluvial facies that have a low porosity,extremely high bitumen viscosity,and strong heterogeneities within the reservoir.Steam-assisted gravity drainage(SAGD)dilation start-up has been proven an efficient reservoir geomechanical stimulation method as it shortens the steam circulation time,reduces steam usage,and increases the oil production rates.This method worked well on relatively good-quality oil sand reservoirs.However,for reservoirs with heterogeneous reservoir properties along the SAGD well,field well production data indicated the presence of non-uniform steam chambers in post-dilation SAGD wells.Enhanced dilation methods,such as vertical-well-assisted SAGD dilation(VW-SAGD-Dilation)are have been used,and field pilot tests have yielded promising results.This reservoir stimulation process utilizes one or more vertical wells beside the SAGD well to initiate the formation of dilation zones that connect to the dilation zone formed during the conventional SAGD dilation start-up.Compared with the normal SAGD dilation start-up,this composite dilation process creates a uniform dilation zone along the SAGD well,thus improving the thermal conformance and well productivity.The vertical well and SAGD well are connected by this composite dilation zone,which enables the combined use of the SAGD process and cyclic steam stimulation process.This paper presents our understanding and numerical case studies of this enhanced dilation strategy.The well production data from the postdilation wells were positive(uniform steam chamber growth and higher oil rate),which highlights the promising potential of using geomechanical dilation as a reservoir stimulation method to create a large stimulated reservoir volume in heterogeneous super-heavy oil reservoirs.