Research on testing method of resin sand high temperature compressive strength

High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength, a self-developed instrument was used to carry out experiments, and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample, and its data is stable. The experiments selected φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand, furan resin self-setting sand, and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron, 1,000 ℃ was selected as the test temperature; for the resin sand used for cast non-ferrous alloy, 800 ℃ was selected as the test temperature; and for all the resin sand samples, 1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible, and the variation coefficients of test values are under 10%.

Iron casting skin management in no-bake mould – Effects of magnesium residual level and mould coating

The relative performance of coatings for furan resin sand moulds [P-toluol sulphonic acid(PTSA) as hardener] [FRS-PTSA moulds], was compared by analyzing the surface layer for degenerated graphite in Mg treated iron with 0.020 wt.% to 0.054 wt.% Mgres. It was found that the iron nodularising potential(Mg, Ce, La content) and whether the mould coatings contained S, or were capable of desulphurizing were important factors. These moulds have S in the PTSA binder, which aggravates graphite degeneration in the surface layer, depending strongly on the Mgres with lower Mgres increasing the layer thickness. The application of a mould coating strongly influenced graphite deterioration in the surface layer of castings. It either promoted graphite degeneration to less compact morphologies when using S-bearing coatings, or conversely, limited the surface layer thickness using desulphurization type coatings. Independently of the S-source at the metal – mould interface, the presence of sulphur had an adverse effect on graphite quality at the surface of Mg-treated irons, but its negative effect could also reach the graphite phase within the casting section. If the coatings employed desulphurization materials, such as Mg O, or a mixture(Ca O + Mg O + Talc) or Mgbearing Fe Si, they protected the graphite shape, improving graphite nodularity, at the metal – mould interface, and so decreased the average layer thickness in FRS-PTSA moulds. Fe Si Mg was highly efficient in minimizing the casting skin by improving graphite nodularity. It is presumed that the Mg O or(Mg O + Ca O + Talc) based coatings acted to remove any S released by the mould media. The Mg-Fe Si coatings also reacted with S from the mould but additionally supplemented the Mg nodularising potential prior to solidification. This dual activity is achievable with coatings containing active magnesium derived from fine Mg-Fe Si materials.