Analysis of threshed rice mixture separation through vibration screen using discrete element method

The discrete element method was utilized to construct three-dimensional discrete element models for the rice mixture,and their motions were analyzed numerically on a planar vibration screening device.The results showed that,after falling onto the vibrating screen surface,the mixture undergoes a reciprocating motion within the same cycle.During the screening process,the mixture undergoes segregation,slides along the screen surface,passes through the screen and then falls.In comparing the movement of grains and shriveled grains,it can be seen that the velocity of shriveled grains experiences cyclical changes,which is consistent with the grains’motion cycle.The impact on grains is shown to be greater than that on shriveled grains,and the average speeds of shriveled grains and grains converge.The curve shows that the screening of repetitive movements has a significant effect on the average velocity of shriveled grains,but also the velocity of shriveled grains and the vibration parameters can be well represented by a fitting equation.It is beneficial for the separation of grains from shriveled grains to choose a greater vibration frequency and screen surface inclination in the range of commonly used.

Optimization of the cylindrical sieves for separating threshed rice mixture using EDEM

The design of the cylindrical sieve equipment used for the screening and separation of agricultural granular materials is mainly through the experimental method,which has the disadvantages of a long development cycle and high cost.To solve this problem,the discrete element method(DEM)was utilized to accurately build the particle models of threshed rice components(grains,shriveled grains,and short stalks),and simulated the separation of grains from the mixture in a cylindrical sieve.The influences of rotational speed(A),cylindrical sieve diameter(B),cylindrical sieve aperture(C),and inclinational angle(D)on screening cleaning rate,screening loss rate,and screening efficiency were investigated.Meanwhile,the optimal parameters of the cylindrical sieve were obtained using a central composite design(CCD)under response surface methodology(RSM).The results of CCD showed that the quadratic multinomial model is credible and revealed that the cylindrical sieve aperture has a significant impact on the screening characteristics.It is predicted that the optimal values for screening cleaning rate,loss rate,and efficiency were 97.84%,0.27%,and 85.38%,respectively,while A,B,C,and D were 23.6 r/min,297 mm,8.7 mm,and 2°,respectively.The experimental results using a real threshed rice mixture were found to be in good agreement with the optimal simulation results.This study proved a reliable research method and provides a design reference for the cylinder sieving systems for threshed rice or separation of other bulk material.