The HAZ microstructure and performance of Quenching and Tempering mode temper bead welding and general welded joints which were made on SA508-3 steel of 60 mm thickness were compared in this article. The result shows ...The HAZ microstructure and performance of Quenching and Tempering mode temper bead welding and general welded joints which were made on SA508-3 steel of 60 mm thickness were compared in this article. The result shows that tempering sorbite which has excellent overall performance was obtained in both modes. The microstructure of Quenching and Tempering mode welded joints got more fine grain. Even though the hardness of tempering bead welded joints is higher than the general one,it still meets the standards which is lower than 350 HV. The impact absorbing energy of each district of tempering bead welded joints HAZ reached 170 J,which is equal to general one.展开更多
Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardeni...Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardening and softening. The developed models were integrated into 3D thermal-mechanical coupled rigid plastic finite element software DEFORM3D. The inhomogeneous hot deformation （IHD） experiments of SA508 3 steel were designed and carried out. Meanwhile, numerical simulation was implemented to investigate the effect of temperature, strain and strain rate on microstructure during IHD process through measuring grain sizes at given positions. The simulated grain sizes were basically in agreement with the experimental ones. The results of experiment and simulation demonstrated that temperature is the main factor for the initiation of dynamic recrystallization （DRX）, and higher temperature means lower critical strain so that DRX can be facilitated to obtain uniform fine microstructure.展开更多
A hot compression experiment （1073 1473 K, strain rates of 0. 001-10 s -1 ） of SAS08GR. 4N low alloy steel was performed using a Gleeble-3800 thermal-mechanical simulator, and the hot deformation behavior of the ste...A hot compression experiment （1073 1473 K, strain rates of 0. 001-10 s -1 ） of SAS08GR. 4N low alloy steel was performed using a Gleeble-3800 thermal-mechanical simulator, and the hot deformation behavior of the steel was investigated by analyzing both the true stress true strain curves and its microstructures. The thermal de formation equation and hot deformation activation energy （Q） of SA508GR. 4N steel were obtained by regression with a classic hyperbolic sine function. The hot processing map of SAS08GR. 4N steel was also established. An empirical equation for the stress peak was described for practical applications. The SA508GR. 4N steel showed a critical Zener-Hollomon parameter （lnZc） for dynamic recrystallization （DRX） of 37.44, below which full DRX may occur. The sensitivity of the SA508GR. 4N steel increased linearly with test temperature, such that higher temperatures led to enhanced workability.展开更多
Dynamic strain aging （DSA） effect on SA508-III reactor pressure vessel （RPV） steel was investigated. The SA508-III RPV steel was subjected to tension tests at different strain rates （1.1× 10-5 s-1 and 6.6...Dynamic strain aging （DSA） effect on SA508-III reactor pressure vessel （RPV） steel was investigated. The SA508-III RPV steel was subjected to tension tests at different strain rates （1.1× 10-5 s-1 and 6.6× 10-5 s-1） and different temperatures （500 and 550 ℃） to evaluate the influence of strain rate and temperature on the serrated flow behavior, which is the repetitive and discontinuous yielding phenomenon on the stress-strain curves. The higher temperature leads to the higher density of precipitates, M23C6 carbides and needle-like Mo2C carbides. It was found that the samples under tension test of 6.6 × 10-5 s-1 and 500 ℃ possess superior mechanical properties and mainly show A-type serrations on the tension test curves. Then, the local regress method was used to filter the DSA curves, thus to show the real trend of the curves. It has been found that the less time of interaction between dislocations and precipitates under higher strain rates leads to a higher strength of the sample. The more tiny-stress drops on the 550 ℃ serration curve can be attributed to the hardening phase, M23C6 carbides and needle-like Mo2C carbides. The higher percentage of the small stress drops on the serration curves represents the higher mechanical strength.展开更多
Using a Gleeble-1500D thermal-mechanical simulator,the hot-deformation behavior and critical strain in the dynamic recrystallization of SA508Gr.4N steel were investigated by compression tests from 1050 to 1250℃ with ...Using a Gleeble-1500D thermal-mechanical simulator,the hot-deformation behavior and critical strain in the dynamic recrystallization of SA508Gr.4N steel were investigated by compression tests from 1050 to 1250℃ with strain rates from 0.001 to 0.1 s^-1.Stress-strain curves were fitted by a nonlinear fitting method.Based on these tests,the flow stress constitutive equations of the work-hardening dynamical recovery period and dynamical recrystallization period Were established for SA508Gr.4N steel.The stress-strain curves of SA508Gr.4N steel predicted by the established models are in a good agreement with the experimental ones.Curves of ln θ -ε and --(a)(lnθ)/(a)ε-ε (where θ is the work-hardening rate and ε is true strain)were plotted from experimental data.A critical strain (εc)and a peak strain (εp)of dynamic recrystallization were obtained and exhibited a linear relationship,i.e.,εc =0.386εp.The predicted model of εc could be described by the equation of εc=1.604×10^-3Z^0.127.展开更多
The effect of manganese(Mn)on the microstructure,tensile and impact properties of SA508Gr.4N steel has been experimentally investigated.The influence of Mn content on the substructure of SA508Gr.4N steel was investiga...The effect of manganese(Mn)on the microstructure,tensile and impact properties of SA508Gr.4N steel has been experimentally investigated.The influence of Mn content on the substructure of SA508Gr.4N steel was investigated using the scanning electron microscope,electron back-scattered diffractometer and transmission electron microscope.It was found that the increased Mn content had a beneficial effect on both strength and toughness.Examination of microstructure revealed smaller size of block and larger number of high-angle grain boundaries with higher Mn content.The change of the ultimate tensile strength and toughness with increasing Mn content was attributed to the increased hardenability,the number of high-angle grain boundaries and the crack propagation path by the block refining.展开更多
The metadynamic recrystallization(MDRX)model is established,and the coefficients determined by multiple linear regression analysis are used to describe the microstructure evolution of SA508Gr.4N steel.The effects of c...The metadynamic recrystallization(MDRX)model is established,and the coefficients determined by multiple linear regression analysis are used to describe the microstructure evolution of SA508Gr.4N steel.The effects of compression temperature of 950–1150℃,strain rate of 0.001–0.1 s^(-1),pre-strain of 0.3–0.6,initial austenite grain size(IAGS)of 136–552 lm,and interval time of 1–300 s on the MDRX kinetics and microstructure evolution were analyzed,using twopass compression test method on Gleeble thermo-mechanical simulator.The results show that MDRX kinetics and austenite grain size are strongly dependent on compression temperature and strain rate,MDRX volume fraction increases with increasing compression temperature and strain rate,and the grain size decreases with increasing strain rate and decreasing compression temperature,while less affected by the pre-strain and IAGS.Meanwhile,the values predicted using MDRX model and the ones calculated from experiment are compared,and the results show that the proposed model can give a reasonable estimate of MDRX behavior for SA508Gr.4N steel.展开更多
The mechanical and fatigue properties of SA508-Ⅳ steel with martensite and granular bainite, respectively, were studied. The mechanical tests results showed that the ultimate tensile strength and impact toughness of ...The mechanical and fatigue properties of SA508-Ⅳ steel with martensite and granular bainite, respectively, were studied. The mechanical tests results showed that the ultimate tensile strength and impact toughness of the specimen with martensite were 830 MPa and 158 J, respectively, and those of the specimen with granular bainite were 811 MPa and 115 J, respectively. The former had higher tensile strength and impact toughness than the latter. The impact tests results showed that the former belonged to typical dimple fracture, while the latter belonged to brittle fracture. The fatigue tests results showed that the fatigue life of the specimen with martensite was 2717 cycles, and that of the specimen with granular bainite was 1545 cycles under the strain amplitude of ± 0.45%. The specimen with martensite had fewer crack initiation points, narrower fatigue striations separation, and larger volume fraction of high-angle grain boundaries than the latter. The fewer crack initiation points meant fewer fatigue cracks, the narrower fatigue striations separation meant slower crack propagation rate, and the larger volume fraction of high-angle grain boundaries could more effectively hinder fatigue crack propagation. Based on these facts, the fatigue life of the specimen with martensite was higher than that of the specimen with granular bainite.展开更多
基金supported by the Key State Science and Technology Projects(Grant No.2011ZX04016-061 and No.2012ZX06004-001-001-005)
文摘The HAZ microstructure and performance of Quenching and Tempering mode temper bead welding and general welded joints which were made on SA508-3 steel of 60 mm thickness were compared in this article. The result shows that tempering sorbite which has excellent overall performance was obtained in both modes. The microstructure of Quenching and Tempering mode welded joints got more fine grain. Even though the hardness of tempering bead welded joints is higher than the general one,it still meets the standards which is lower than 350 HV. The impact absorbing energy of each district of tempering bead welded joints HAZ reached 170 J,which is equal to general one.
基金Item Sponsored by National Basic Research Program(973Program)of China(2011CB012903)National Natural Science Foundation of China(51075270)
文摘Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardening and softening. The developed models were integrated into 3D thermal-mechanical coupled rigid plastic finite element software DEFORM3D. The inhomogeneous hot deformation （IHD） experiments of SA508 3 steel were designed and carried out. Meanwhile, numerical simulation was implemented to investigate the effect of temperature, strain and strain rate on microstructure during IHD process through measuring grain sizes at given positions. The simulated grain sizes were basically in agreement with the experimental ones. The results of experiment and simulation demonstrated that temperature is the main factor for the initiation of dynamic recrystallization （DRX）, and higher temperature means lower critical strain so that DRX can be facilitated to obtain uniform fine microstructure.
基金Item Sponsored by National Energy Application Technology Research and Engineering Demonstrative Project of China(NY201501)
文摘A hot compression experiment （1073 1473 K, strain rates of 0. 001-10 s -1 ） of SAS08GR. 4N low alloy steel was performed using a Gleeble-3800 thermal-mechanical simulator, and the hot deformation behavior of the steel was investigated by analyzing both the true stress true strain curves and its microstructures. The thermal de formation equation and hot deformation activation energy （Q） of SA508GR. 4N steel were obtained by regression with a classic hyperbolic sine function. The hot processing map of SAS08GR. 4N steel was also established. An empirical equation for the stress peak was described for practical applications. The SA508GR. 4N steel showed a critical Zener-Hollomon parameter （lnZc） for dynamic recrystallization （DRX） of 37.44, below which full DRX may occur. The sensitivity of the SA508GR. 4N steel increased linearly with test temperature, such that higher temperatures led to enhanced workability.
文摘Dynamic strain aging （DSA） effect on SA508-III reactor pressure vessel （RPV） steel was investigated. The SA508-III RPV steel was subjected to tension tests at different strain rates （1.1× 10-5 s-1 and 6.6× 10-5 s-1） and different temperatures （500 and 550 ℃） to evaluate the influence of strain rate and temperature on the serrated flow behavior, which is the repetitive and discontinuous yielding phenomenon on the stress-strain curves. The higher temperature leads to the higher density of precipitates, M23C6 carbides and needle-like Mo2C carbides. It was found that the samples under tension test of 6.6 × 10-5 s-1 and 500 ℃ possess superior mechanical properties and mainly show A-type serrations on the tension test curves. Then, the local regress method was used to filter the DSA curves, thus to show the real trend of the curves. It has been found that the less time of interaction between dislocations and precipitates under higher strain rates leads to a higher strength of the sample. The more tiny-stress drops on the 550 ℃ serration curve can be attributed to the hardening phase, M23C6 carbides and needle-like Mo2C carbides. The higher percentage of the small stress drops on the serration curves represents the higher mechanical strength.
文摘Using a Gleeble-1500D thermal-mechanical simulator,the hot-deformation behavior and critical strain in the dynamic recrystallization of SA508Gr.4N steel were investigated by compression tests from 1050 to 1250℃ with strain rates from 0.001 to 0.1 s^-1.Stress-strain curves were fitted by a nonlinear fitting method.Based on these tests,the flow stress constitutive equations of the work-hardening dynamical recovery period and dynamical recrystallization period Were established for SA508Gr.4N steel.The stress-strain curves of SA508Gr.4N steel predicted by the established models are in a good agreement with the experimental ones.Curves of ln θ -ε and --(a)(lnθ)/(a)ε-ε (where θ is the work-hardening rate and ε is true strain)were plotted from experimental data.A critical strain (εc)and a peak strain (εp)of dynamic recrystallization were obtained and exhibited a linear relationship,i.e.,εc =0.386εp.The predicted model of εc could be described by the equation of εc=1.604×10^-3Z^0.127.
基金This work was supported financially by the National Key Research and Development Program of China(No.2016YFB0300203).
文摘The effect of manganese(Mn)on the microstructure,tensile and impact properties of SA508Gr.4N steel has been experimentally investigated.The influence of Mn content on the substructure of SA508Gr.4N steel was investigated using the scanning electron microscope,electron back-scattered diffractometer and transmission electron microscope.It was found that the increased Mn content had a beneficial effect on both strength and toughness.Examination of microstructure revealed smaller size of block and larger number of high-angle grain boundaries with higher Mn content.The change of the ultimate tensile strength and toughness with increasing Mn content was attributed to the increased hardenability,the number of high-angle grain boundaries and the crack propagation path by the block refining.
基金This work was financially supported by the National Energy Application Technology Research and Engineering Demonstrative Project of China(NY201501)the National High Technology Research and Development Program of China(863 Program,No.2012AA03A501)the National Key Research and Development Program of China(2016YFB0300203).
文摘The metadynamic recrystallization(MDRX)model is established,and the coefficients determined by multiple linear regression analysis are used to describe the microstructure evolution of SA508Gr.4N steel.The effects of compression temperature of 950–1150℃,strain rate of 0.001–0.1 s^(-1),pre-strain of 0.3–0.6,initial austenite grain size(IAGS)of 136–552 lm,and interval time of 1–300 s on the MDRX kinetics and microstructure evolution were analyzed,using twopass compression test method on Gleeble thermo-mechanical simulator.The results show that MDRX kinetics and austenite grain size are strongly dependent on compression temperature and strain rate,MDRX volume fraction increases with increasing compression temperature and strain rate,and the grain size decreases with increasing strain rate and decreasing compression temperature,while less affected by the pre-strain and IAGS.Meanwhile,the values predicted using MDRX model and the ones calculated from experiment are compared,and the results show that the proposed model can give a reasonable estimate of MDRX behavior for SA508Gr.4N steel.
基金the Beijing Municipal Natural Science Foundation under No.2162026 and the 863 Program of China under Nos.2008AA031702 and 2012AA03A507 for financial support.
文摘The mechanical and fatigue properties of SA508-Ⅳ steel with martensite and granular bainite, respectively, were studied. The mechanical tests results showed that the ultimate tensile strength and impact toughness of the specimen with martensite were 830 MPa and 158 J, respectively, and those of the specimen with granular bainite were 811 MPa and 115 J, respectively. The former had higher tensile strength and impact toughness than the latter. The impact tests results showed that the former belonged to typical dimple fracture, while the latter belonged to brittle fracture. The fatigue tests results showed that the fatigue life of the specimen with martensite was 2717 cycles, and that of the specimen with granular bainite was 1545 cycles under the strain amplitude of ± 0.45%. The specimen with martensite had fewer crack initiation points, narrower fatigue striations separation, and larger volume fraction of high-angle grain boundaries than the latter. The fewer crack initiation points meant fewer fatigue cracks, the narrower fatigue striations separation meant slower crack propagation rate, and the larger volume fraction of high-angle grain boundaries could more effectively hinder fatigue crack propagation. Based on these facts, the fatigue life of the specimen with martensite was higher than that of the specimen with granular bainite.
