Al_(2)O_(3)在储能材料中的应用研究进展

Al_(2)O_(3)作为陶瓷材料、催化剂、催化剂载体及研磨磨料等有广泛的应用。因氧化铝具有优良的抗酸碱腐蚀性和力学等性能且热稳定性好、来源丰富,所以近年来逐渐开始应用在储能材料领域,进一步拓展了氧化铝的应用范围。主要针对氧化铝包覆后的二次储能电池正极材料、负极材料,以及改进隔膜的力学性能等方面进行研究。报道了近年来氧化铝在锂离子电池、钠离子电池、锂硫电池、电解液、隔膜方面的应用研究进展。

Modification of Nano-α-Al2O3 and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films

Silane coupling agent KH560 was used to modify the surface of nano-α-Al2O3 in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al2O3 was determined by nano-particle size analyzer, and the effects of nano-α-Al2O3 content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al2O3 were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al2O3 dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al2O3 increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al2O3.

纯铜组元对Al_(2)O_(3)弥散强化铜变形性能的影响

为改善Al_(2)O_(3)弥散强化铜的变形性能,通过向弥散强化铜中加入软质相纯铜组元,研究纯铜组元对弥散强化铜烧结坯变形性能的影响。对弥散铜烧结坯进行热压缩变形实验,获得了其不同热变形条件下的真应力应变曲线,建立了基于双曲正弦本构关系Arrhenius流变应力模型的本构方程,并计算获得热激活能值Q与应变速率敏感系数值m;对热挤压试样,进行室温性能检测和微观组织表征。结果表明:加入纯铜组元后,弥散铜烧结坯应力应变曲线峰值应力下降,曲线走势波动减弱,变形试样缺陷减少,热激活能Q降低,变形难度下降。应变速率较低时,纯铜组元的加入使得m值增加,弥散强化铜的塑性变好;应变速率较高时,纯铜组元的加入加剧基体软硬相不协调变形,m值降低,塑性变差。纯铜组元的加入使热挤压弥散铜的强化相浓度降低,硬度下降,导电率提升,晶粒变大。

氮掺杂碳改性Ni/Al2O3催化剂的甲烷干重整反应性能研究

在甲烷干重整反应(DRM)中,常规浸渍法制备的Ni/Al2O3催化剂常因过多积炭导致催化剂失活,因此研究如何提高Ni/Al2O3催化剂的抗积炭能力具有重要意义。通过浸渍法和高温碳化法制备的氮掺杂碳表面修饰的Ni/Al2O3催化剂Ni/Al2O3@NC-3和Ni/Al2O3@NC-5(3和5分别代表多巴胺聚合时间为3 h和5 h)在DRM中表现出了较强的抗积炭性能。使用X射线衍射(XRD)、拉曼(Raman)光谱、X射线光电子能谱(XPS)、热重(TG)和扫描电镜(SEM)等表征手段对催化剂的结构和电性质进行了分析,并探讨了氮掺杂碳的引入对催化剂稳定性和抗积炭性能的影响。XPS结果表明,Ni/Al2O3@NC-3和Ni/Al2O3@NC-5催化剂中金属Ni与氮掺杂碳发生了电子相互作用,形成了催化惰性的Ni+物种,由此减缓了CH_(4)的裂解速率,进而有效地减少了积炭的产生。在经8 h活性测试后,Ni/Al2O3@NC-3催化剂的CH_(4)转化率和CO_(2)转化率分别维持在52.2%和62.3%,且反应后Ni/Al2O3@NC-3催化剂的积炭量仅为7%(质量分数,下同),远远低于Ni/Al2O3催化剂的积炭量(25%)。

Effects of temperature and initial molar ratio of Na_2O to Al_2O_3 on agglomeration of fine Al(OH)_3 seed in synthetic Bayer solution

Fine Al（OH）3 crystals were aggregated from supersaturated aluminate solution in the batch reaction tanks. By means of laser particle size analyzer and scanning electron microscopy, the influences of temperature and initial molar ratio of Na2O to Al2O3 （aK） on agglomeration of fine seed in Bayer process were investigated. The results show that agglomeration is almost finished in 8 h, and seeds with size less than 2 μm are easily aggregated together, and almost disappear in 8 h under the optimal process conditions. In the aluminate solution with the same moderate initial aK, when the reaction temperature reaches 75 ℃, the secondary nucleation does not occur, and the effect of agglomeration is better. And at the same reaction temperature, when the initial aK is 1.62, the initial supersaturation of aluminate solution is moderate, the binders on the surfaces of the seed are enough to maintain the agglomeration process, and the agglomeration degree is better. From SEM images, agglomeration mainly occurs in the fine particles, the combinations among the fine particles are loose and the new formed coarse crystal shapes are irregular.

Preparation of Al_2O_3/Au nano-laminated composite coatings and their oxidation resistance on stainless steel

Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employed to investigate the oxidation resistance of the composite coatings. The results revealed that the applied Al2O3/Au nano-laminated composite coatings improved the oxidation and spallation resistance of the stainless steel substrate significantly. The mechanism accounting for oxidation resistance was related with the suppression of inward oxygen diffusion and selective oxidation of Cr in the substrate. The mechanism accounting for spallation resistance was attributed to the relaxation of thermal stress by the nano-laminated structure.

直流辉光放电质谱法测定高纯α-Al 2 O 3颗粒中16种杂质元素

采用高纯Ga作为辅助电极,通过考察取样量、放电参数对基体信号强度、信号稳定性、基体和Ga的信号比值的影响,建立了直流辉光放电质谱法(dc-GDMS)测定高纯α-Al_(2)O_(3)颗粒中的Li、Be、Na、Mg等16种杂质元素含量的分析方法。当选取3颗2 mm左右大小的α-Al_(2)O_(3)颗粒用Ga包裹,在1.6 mA/950 V的放电参数下,基体27 Al信号稳定,强度为3.2×10^(8) cps,Al、Ga的信号比约为1∶270。采用实验方法对α-Al_(2)O_(3)颗粒独立测定5次,相对标准偏差均在30%以内。为了验证Ga对α-Al_(2)O_(3)颗粒测定结果的影响,分别采用电感耦合等离子体发射光谱法(ICP-OES)和dc-GDMS法对易于消解的γ-Al_(2)O_(3)粉进行测定。对于dc-GDMS法,选择压在Ga上的γ-Al_(2)O_(3)粉直径约为4~5 mm,在同样的放电参数下,27 Al的信号强度为3.0×10^(9) cps,Al、Ga的信号比约为1∶29。γ-Al_(2)O_(3)粉的GDMS测定结果和ICP-OES基本一致。采用Ga作辅助电极测定α-Al_(2)O_(3)颗粒和γ-Al_(2)O_(3)粉的检出限均可达ng/g。

Preparation of Crack-free 3Y-TZP/Al_2O_3 Composite Ceramic Fiber by Electrolysis-sol-gel Method

Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate（ZOC） as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirco-nium oxychloride octahydrate（ZOC） solution in the presence of acetic acid and sugar（ sucrose, glucrose or fructose） , in which the molar ratios of CH3 COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The pre- pared tetragonal zireonia fibers sintered at different temperatures showed smooth and crack-free surfaces with diame, ters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing. Thermogravimetric analysis（TG）, X-ray diffraction （ XRD ）, Fourier transform infrared spectroscopy（FTIR）, and scanning electron microscope（SEM） techniques were used to characterize the prepared fibers.

Effects of MgO/Al2O3 ratio on viscous behaviors and structures of MgO-Al2O3-TiO2-CaO-SiO2 slag systems with high TiO2 content and low CaO/SiO2 ratio

The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of slag and Factsage 7.0 was adopted to demonstrate the liquidus temperature of slag.The results show that the viscosity and activation energy for viscous flow decrease when the MgO/Al2O3 ratio increases from 0.82 to 1.36.The break point temperature and liquidus temperature of slag initially decrease and subsequently increase.The complex viscous structures are gradually depolymerized to simple structural units.In conclusion,with the increase of MgO/Al2O3 ratio,the degree of polymerization of slag decreases,which improves the fluidity of slag.The variations of liquidus temperature of slag lead to the same changes of break point temperature.

Preparation of Al2O3 nanowires on 7YSZ thermal barrier coatings against CMAS corrosion

The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temperature in aero-derivative gas turbines,a lot of effort has been made to prevent the premature failure of columnar 7YSZ TBCs,which is induced by the microstructure degradation,sintering and spallation after the deposition of infiltrated siliceous mineral(consisting of calcium magnesium aluminum silicate(CaO MgO Al2O3 SiO2,i.e.,CMAS)).A new method called Al-modification for columnar 7YSZ TBCs against CMAS corrosion was present.The Al film was magnetron-sputtered on the surface of the columnar 7YSZ TBCs,followed by performing vacuum heat treatment of the Al-deposited TBCs.During the heat treatment,the molten Al reacted with ZrO2 to formα-Al2O3 overlay that effectively hindered CMAS infiltration.Moreover,the Al film could evaporate and re-nucleate,leading to the generation of Al2O3 nanowires,which further restrained the moving of molten CMAS.

Wetting behavior of aluminium and filtration with Al_2O_3 and SiC ceramic foam filters

The wetting behavior between liquid aluminium and substrates made from industrial Al2O3 and SiC based ceramic foam filters （CFF） was investigated. The same CFF filters were also tested in plant scale filtration experiments. The wetting experiment results show that the SiC based filter material is better wetted by liquid aluminium than the Al2O3 based filter material. This indicates that the improved wetting of aluminium on a filter material is an advantage for molten metal to infiltrate the filter during priming. Also, better wetting of Al-filter might increase the removal efficiency of inclusions during filtration due to better contact between filter and metal. Non-wetted inclusions are easier to be removed.

Preparation of Fe_2P/Al_2O_3 and FeP/Al_2O_3 catalysts for the hydrotreating reactions

A 60%Fe/Al_2O_3 catalyst was prepared by the co-precipitation method.It was reduced by H_2 to produce metallic Fe,which was then sulfided by CS_2 to Fe_(0.96) S and Fe_3S_4 or phosphided by triphenylphosphine(PPh3) in liquid phases to Fe2 P and Fe P.It was found that the iron sulfides(Fe0.96 S and Fe_3S_4) exhibited the low activity for the hydrodesulfurization(HDS) reactions.The HDS activity was also low on the Fe(metal)/Al_2O_3 and Fe_2 P/Al_2O_3 catalysts since they were converted into Fe0.96 S and Fe_3S_4 during the HDS reactions.In contrast,the FeP/Al_2O_3 was found to be stable and active for the HDS reactions.In particular,Fe P/Al_2O_3 possessed significantly smaller Fe P particles than Fe P/C,leading to the significant higher HDS activity of FeP/Al_2O_3 than Fe P/C.

水泥基复合材料中SO_3与Al_2O_3含量对钙矾石及膨胀性能影响的研究

本文通过水泥基复合材料水泥、膨胀剂、粉煤灰、引气剂、高效减水剂中SO3与Al2 O3含量对钙矾石及混凝土膨胀性能的影响进行了研究 ,指出了SO3与Al2 O3及其比值对膨胀性能影响的重要性。试图使人们在使用补偿收缩混凝土前事先确定膨胀量 ,再根据膨胀量去确定水泥基复合材料中的SO3与Al2 O3含量 。

Preparation of TiAl/Al_2O_3 composites by combustion synthesis

Studies the combustion synthesis of Al Ti TiO 2 system and concludes that, due to its low exothermic nature, a stable combustion wave can be maintained only when the system is ignited at a certain preheating temperature, and coupled with appropriate pseudo HIP process, dense TiAl/Al 2O 3 composites with density as high as 97% of the theoretical value can be produced, and points out. Microstructure observation shows in situ formed Al 2O 3 particles are of an average size smaller than one micron, and the hardness of TiAl matrix is enhanced by introduction of these particles.

Simulation of the effects of different substrates, temperature,and substrate roughness on the mechanical properties of Al_2O_3 coating as tritium penetration barrier

Residual thermal stress in the system is a serious problem that affects the application of tritium permeation barrier coatings in fusion reactors. The stress not only determines the adhesion between coating and substrate, but also changes the properties of the material. In this study,finite element analysis was used to investigate the relationship between the residual thermal stress and the mechanical properties of Al_2O_3 tritium penetration barrier systems. Moreover, the residual thermal stress influenced by factors such as different substrates, temperature, and substrate roughness was also analyzed. The calculation showed that the hardness and elastic modulus increased with increasing compressive stress. However, the hardness and elastic modulus decreased with increasing tensile stress. The systems composed of Al_2O_3 coatings and different substrates exhibited different trends in mechanical properties. As the temperature increased, the hardness and the elastic modulus increased in an Al_2O_3/316 L stainless steel system; the trend was opposite in an Al_2O_3/Si system.Apart from this, the roughness of the substrate surface in the system could magnify the change in hardness and elastic modulus of the coating. Results showed that all these factors led to variation in the mechanical properties of Al_2O_3 tritium permeation barrier systems. Thus, thedetailed reasons for the changes in mechanical properties of these materials need to be analyzed.

Ordered mesoporous Cu-ZnO-Al_2O_3 adsorbents for reactive adsorption desulfurization with enhanced sulfur saturation capacity

To enhance sulfur adsorption and reactive activity, ordered mesoporous Cu-ZnO-Al2O3 adsorbents were prepared by a novel one-pot evaporation-induced self-assembly strategy using P123 as a structure-directing agent and ethanol as the solvent for reactive adsorption desulfurization. The metal oxide precursor molecules around P123 micellized, and self-assembly simultaneously occurred during evaporation from an ethanol solution at 60 °C, leading to the formation of the p6 mm hexagonal symmetry mesoporous structure. Characterization results prove that the Cu-ZnO-Al2O3 adsorbents possess an ordered mesoporous structure with high thermal stability, large surface area（386–226 m2/g）, large pore volume（0.60–0.46 cm3/g）, and good dispersion of ZnO and Cu, which is beneficial for transforming S-compounds to ZnO. The sulfur saturation capacity of the ordered-mesoporous-structure Cu-ZnO-Al2O3 adsorbents is larger（49.4 mg/g） than that of the unordered mesoporous structure（13.5 mg/g）.

Facile Preparation of Al2O3 Hollow Microspheres Via a Urea-mediated Precipitation Process

Al2 O3 hollow microspheres without noticeable aggregation have been prepared via a facile templating route with urea-mediated precipitation. The precipitation process is different from the surfaceadsorption method which is confined to the adsorption capacity of the template surface. TEM and SEM images indicate that most of these Al2 O3 hollow microspheres with shell thickness of tens of nanometers and diameters in a narrow range of 100-200 nm consist of a shell of closely packed nanoparticles. The optimal amount of H2 O and EtOH are 40 and 120 m L, respectively. The specific surface area, average pore size and pore volume of the Al2 O3 hollow microspheres（calcinated at 600 ℃） are 328.52 m2/g, 17.496 nm and 1.985 cm3/g, respectively. As the calcination temperature increases from 600 to 1 100 ℃, the phase composition changes from γ-Al2 O3 to θ-Al2 O3 and a-Al2 O3, and the surface morphology appears to change from a relatively rough surface formed by nanoparticles to a smooth surface formed by lamellar, which lead to the closure of pore channels and the reduction of specific surface.

激光清洗硅片表面Al_2O_3颗粒的试验和理论分析

以KrF准分子激光器为激光源,对目前工业上常用的硅片研磨抛光液的主要成分Al2O3颗粒进行激光清洗的试验和理论分析。建立一维热传导模型,利用有限元分析软件MSC.MarC模拟硅片表面的温度随激光作用时间和能量密度的分布。通过理论计算,量化了颗粒所受到的清洗力以及其与硅片表面之间的粘附力,理论预测出1μm Al2O3颗粒的激光清洗阈值为60 mJ/cm2。在理论分析的指导下,利用248 nm3、0 ns的KrF准分子激光进行单因素试验,研究激光能量密度、脉冲个数、激光束入射角度对激光干法清洗效率的影响,并且实验验证了清洗模型以及场增强效应对激光清洗结果的影响。

Structural Changes of Y Zeolites with Different Initial SiO_2/Al_2O_3 Ratios during Hydrothermal Treatment

The effects of the initial framework SiO2/Al2O3 ratio and temperature on the structural changes of NaY zeolites during hydrothermal treatments are studied. Two samples with different framework SiO2/Al2O3 ratios are subjected to hydrothermal treatment at four different temperatures. For zeolite with a lower initial SiO2/Al2O3 ratio of 4.2, mesopores are easily formed because more framework aluminum is detached. Moreover, two kinds of mesopores are produced at a higher temperature due to the interconnection of vacancies and smaller mesopores. For zeolite with a higher initial SiO2/Al2O3 ratio of 6.0, there are less mesopores formed as compared with the lower initial SiO2/Al2O3 ratio sample, but there are some macropores formed. This may be attributed to the isolation of vacancies and the different distributions of aluminum in the crystal lattice of the zeolite. The experiment data show that NaY with the SiO2/Al2O3 ratio of 6.0 retains a high relative crystallinity during the hydrothermal treatment. This proves that a high framework SiO2/Al2O3 ratio benefits the stability of zeolite.

纳米Al_2O_3改性变压器绝缘纸性能的研究

为了研究纳米Al2O3改性绝缘纸的绝缘性能,实验室制备了含不同质量分数的纳米Al2O3绝缘纸手抄片,并对真空浸油后的绝缘纸性能进行了测试。结果表明在一定的质量分数内纳米Al2O3改性后的绝缘纸的工频击穿场强得到较大的提高,在质量分数为1%时,工频击穿场强提高了12.75%,绝缘纸的抗张强度增加了14.13%;在1%的添加量内绝缘纸的介电常数、介电损耗都随纳米Al2O3含量的增加而减小。