Modeling and Analysis of A Rotary Direct Drive Servovalve

Direct drive servovalves are mostly restricted to low flow rate and low bandwidth applications due to the considerable flow forces.Current studies mainly focus on enhancing the driving force,which in turn is limited to the development of the magnetic material.Aiming at reducing the flow forces,a novel rotary direct drive servovalve（RDDV）is introduced in this paper.This RDDV servovalve is designed in a rotating structure and its axially symmetric spool rotates within a certain angle range in the valve chamber.The servovalve orifices are formed by the matching between the square wave shaped land on the spool and the rectangular ports on the sleeve.In order to study the RDDV servovalve performance,flow rate model and mechanical model are established,wherein flow rates and flow induced torques at different spool rotation angles or spool radiuses are obtained.The model analysis shows that the driving torque can be alleviated due to the proposed valve structure.Computational fluid dynamics（CFD）analysis using ANSYS/FLUENT is applied to evaluate and validate the theoretical analysis.In addition,experiments on the flow rate and the mechanical characteristic of the RDDV servovalve are carried out.Both simulation and experimental results conform to the results of the theoretical model analysis,which proves that this novel and innovative structure for direct drive servovalves can reduce the flow force on the spool and improve valve frequency response characteristics.This research proposes a novel rotary direct drive servovalve,which can reduce the flow forces effectively.

Research on Digital Dynamic Testing Technique for Electrohydraulic Servovalve

The digital testing technique based on computers for dynamic characteristics of electrohydraulic servovalves via frequency scan method is researched. The no-load piston which measures the servo's transient output flow is designed properly. The velocity testing method by which the speed signal can be obtained indirectly by means of a piezoelectral accelerometer is given. High speed sampling has been realized in Windows OS. Wavelet denoising and Fourier transform are adopted in data processing and analyses. The testing technique discussed has been applied to actual testing systems and the experimental results have proved it to be correct.

Analysis of pressure characteristics under laminar and turbulent flow states inside the pilot stage of a deflection flapper servo-valve:Mathematical modeling with CFD study and experimental validation

Electro-hydraulic servo-valves are widely used components in the mechanical industry,aerospace and aerodynamic devices which precisely control the airplane or missile wings.Due to the small size and complex structure in the pilot stage of deflection flapper servo-valves,accurate mathematical models for the flow and pressure characteristics have always been very difficult to be built.In this paper,mathematical models for the pilot stage of deflection flapper servo-valve are investigated to overcome some gaps between the theoretical formulation and overall performance of the valve by considering different flow states.Here,a mathematical model of the velocity distribution at the flapper groove exit is established by using Schlichting velocity equations for incompressible laminar fluid flow.Moreover,when the flow becomes turbulent,a mathematical model of pressure characteristics in the receiving ports is built on the basis of the assumption of the collision between the liquid and the jet as the impact of the jet on a moving block of fluid particles.To verify the analytical models for both laminar and turbulent flows,the pressure characteristics of the deflection flapper pilot stage are calculated and tested by using numerical simulation and experiment.Experimental verification of the theory is also presented.The computed numerical and analytical results show a good agreement with experimental data.

Evaluation of thermal effects on temperature-sensitive operating force of flow servo valve for fuel metering unit

The temperature-induced variation in operating force of flow control valves may result in performance degradation or even jam faults of fuel metering unit(FMU), which significantly affects the safety of aircrafts. In this work, an analytical modeling approach of temperature-sensitive operating-force of servo valve is proposed to investigate the temperature characteristics in varying temperature conditions. Considering the temperature effects, a new extended model of flow force is built and an analytical model of valve friction is also derived theoretically based on the dynamic clearance induced by thermal effects. The extremum condition of friction is obtained to analyze the characteristic-temperature points where jam faults occur easily. The numerical results show that flow force increases firstly and then decreases as temperature increases under a constant valve opening. The maximum friction of flow servo valve can be uniquely determined when the structural parameters and ambient temperature are given. The worst situation just happens at the characteristic-temperature points, which are linearly related to the axial temperature gradients of valve spool. Such evaluations may give an explanation for the temperature-induced jam faults of vulnerable valves and provide a reference for designers to determine a suitable workingtemperature range of valves in practice.