The distribution of reducing gas in a shaft furnace dominates the temperature profile,gas utilization ratio,metallization degree and is the overwhelming factor for stable,high productivities and low-energy-consumption...The distribution of reducing gas in a shaft furnace dominates the temperature profile,gas utilization ratio,metallization degree and is the overwhelming factor for stable,high productivities and low-energy-consumption operation.At the same time,the distribution of gas flow is mainly determined by the position of gas inlet,the packed bed porosity distribution as well as its change due to the difference on the mode of top charge and bottom discharge.When injecting position of the process is fixed,the charge mode is the only means for regulating the gas flow distribution.In this paper,a numerical simulation model of burden distribution in the shaft furnace of COREX 3000 has been developed to analyze the porosity distribution under the different charge modes by means of Discrete Element Method(DEM).The effects of the particle size and its distribution under conditions of different charge batches,chute angle,stoke line on the burden surface shape and burden bed particle size distribution and segregation were investigated,and then the porosity distribution in the shaft of corresponding charging pattern was quantitatively accessed.Therefore,the results can be used to optimize the charge patterns base on required gas distribution.展开更多
In order to ensure the safety of coal mine shaft construction, a double-layer steel plate concrete composite shaft wall structure was proposed. However, fewer studies were conducted on this structure, which made engin...In order to ensure the safety of coal mine shaft construction, a double-layer steel plate concrete composite shaft wall structure was proposed. However, fewer studies were conducted on this structure, which made engineers too confused to fully recognize its feasibility of this structure. Hence, based on the previous experimental research on the Taohutu mine construction project in Ordos in Inner Mongolia, this research paper aims to provide a widely deep numerical analysis by the usage of the finite element software, in fact, to establish the corresponding numerical analysis model and make a comparison with the experimental data to get the rationality of the verified model. The influence of the composite characteristics of the steel plate and concrete on the ultimate bearing capacity and stress field of the shaft wall structure is studied here through the method of multi-factor analysis. Also, the optimal design scheme of the double-layer steel plate and concrete composite shaft wall structure is proposed in this research paper.展开更多
This paper presents an investigation of non-stationary induction heating process applied to AISI 4340 steel spline shafts based on 3D simulation and experimental validation. The study is based on the knowledge, concer...This paper presents an investigation of non-stationary induction heating process applied to AISI 4340 steel spline shafts based on 3D simulation and experimental validation. The study is based on the knowledge, concerning the form of correlations between various induction heating parameters and the final hardness profile, developed in the case of stationary induction heating. The proposed approach focuses on analyzing the effects of variation of frequency, power and especially scanning speed through an extensive 3D finite element method simulation, comprehensive sensitivity study and structured experimental efforts. Based on coupled electromagnetic and thermal fields analysis, the developed 3D model is used to estimate the temperature distribution and the hardness profile. Experimentations conducted on a commercial dual-frequency induction machine for AISI 4340 steel splines confirm the feasibility and the validity of the proposed modelling procedure. The 3D model validation reveals a great concordance between simulated and measured results, confirms that the model can effectively be used as framework for understanding the process and for assessing the effects of various parameters on the hardening process quality and performance and consequently leads to the most relevant variables to use in an eventual hardness profile prediction model.展开更多
lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace b...lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace by coupling the discrete element method with computational fluid dynamics. The model reliability was verified by previous experimental results. The influences of particle diameter, shaft tuyere size, and specific ratio （X） of shaft-injected gas （51G） flowrate to total gas flowrate on the SIC penetration behavior and pressure field in the furnace were investigated. The results showed that gas penetration capacity in the furnace gradually decreased as the particle diameter decreased from 100 to 40 mm. Decreasing particle diameter and increasing shaft tuyere size both slightly increased the SIG concentration near the furnace wall but decreased it at the furnace center. The value of X has a significant impact on the SIG distribution. According to the pressure fields obtained under different conditions, the key factor affecting SIG penetration depth is the pressure difference between the upper and lower levels of the shaft tuyere. If the pressure difference is small, the SIG can easily penetrate to the furnace center.展开更多
文摘The distribution of reducing gas in a shaft furnace dominates the temperature profile,gas utilization ratio,metallization degree and is the overwhelming factor for stable,high productivities and low-energy-consumption operation.At the same time,the distribution of gas flow is mainly determined by the position of gas inlet,the packed bed porosity distribution as well as its change due to the difference on the mode of top charge and bottom discharge.When injecting position of the process is fixed,the charge mode is the only means for regulating the gas flow distribution.In this paper,a numerical simulation model of burden distribution in the shaft furnace of COREX 3000 has been developed to analyze the porosity distribution under the different charge modes by means of Discrete Element Method(DEM).The effects of the particle size and its distribution under conditions of different charge batches,chute angle,stoke line on the burden surface shape and burden bed particle size distribution and segregation were investigated,and then the porosity distribution in the shaft of corresponding charging pattern was quantitatively accessed.Therefore,the results can be used to optimize the charge patterns base on required gas distribution.
文摘In order to ensure the safety of coal mine shaft construction, a double-layer steel plate concrete composite shaft wall structure was proposed. However, fewer studies were conducted on this structure, which made engineers too confused to fully recognize its feasibility of this structure. Hence, based on the previous experimental research on the Taohutu mine construction project in Ordos in Inner Mongolia, this research paper aims to provide a widely deep numerical analysis by the usage of the finite element software, in fact, to establish the corresponding numerical analysis model and make a comparison with the experimental data to get the rationality of the verified model. The influence of the composite characteristics of the steel plate and concrete on the ultimate bearing capacity and stress field of the shaft wall structure is studied here through the method of multi-factor analysis. Also, the optimal design scheme of the double-layer steel plate and concrete composite shaft wall structure is proposed in this research paper.
文摘This paper presents an investigation of non-stationary induction heating process applied to AISI 4340 steel spline shafts based on 3D simulation and experimental validation. The study is based on the knowledge, concerning the form of correlations between various induction heating parameters and the final hardness profile, developed in the case of stationary induction heating. The proposed approach focuses on analyzing the effects of variation of frequency, power and especially scanning speed through an extensive 3D finite element method simulation, comprehensive sensitivity study and structured experimental efforts. Based on coupled electromagnetic and thermal fields analysis, the developed 3D model is used to estimate the temperature distribution and the hardness profile. Experimentations conducted on a commercial dual-frequency induction machine for AISI 4340 steel splines confirm the feasibility and the validity of the proposed modelling procedure. The 3D model validation reveals a great concordance between simulated and measured results, confirms that the model can effectively be used as framework for understanding the process and for assessing the effects of various parameters on the hardening process quality and performance and consequently leads to the most relevant variables to use in an eventual hardness profile prediction model.
基金We gratefully acknowledge the support of the National Basic Research Program of China （973 Program） （No. 2012CB720401 ） and the Key Project of National Natural Science Foundation of China （No. 51134008）.
文摘lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace by coupling the discrete element method with computational fluid dynamics. The model reliability was verified by previous experimental results. The influences of particle diameter, shaft tuyere size, and specific ratio （X） of shaft-injected gas （51G） flowrate to total gas flowrate on the SIC penetration behavior and pressure field in the furnace were investigated. The results showed that gas penetration capacity in the furnace gradually decreased as the particle diameter decreased from 100 to 40 mm. Decreasing particle diameter and increasing shaft tuyere size both slightly increased the SIG concentration near the furnace wall but decreased it at the furnace center. The value of X has a significant impact on the SIG distribution. According to the pressure fields obtained under different conditions, the key factor affecting SIG penetration depth is the pressure difference between the upper and lower levels of the shaft tuyere. If the pressure difference is small, the SIG can easily penetrate to the furnace center.
