ACQUIREMENT AND COMPUTER PROCESSING OF 3-D SURFACE SHAPE DATA

The laser scanning and CCD image-transmitting measurement method and principle on acquiring 3-D curved surface shape data are discussed. Computer processing technique of 3-D curved surface shape(be called“ 3 - D surface shape”for short) data is analysed. This technique in- cludes these concrete methods and principles such as data smoothing, fitting, reconstructing ,elimi- nating and so on. The example and result about computer processing of 3- D surface shape data are given .

Industrial shape detecting system of cold rolling strip

A high-precision shape detecting system of cold rolling strip is developed to meet industrial application, which mainly consists of the shape detecting roller, the collecting ring, the digital signal processing （DSP） shape signal processing board and the shape control model. Based on the shape detecting principle, the shape detecting roller is designed with a new integral structure for improving the precision of shape detecting and avoiding scratching strip surface. Based on the DSP technology, the DSP shape signal processing circuit board is designed and embedded in the shape detecting system for the reliability and stability of shape signal processing. The shape detecting system was successfully used in Angang 1 250 mm HC 6-high reversible cold rolling mill. The precision of shape detecting is 0.2 I and the shape deviation is controlled within 6 1 after the close loop shape control is input.

EFFECT OF UNEQUAL DEFORMATION IN DEVELOPMENT OF ADVANCED PLASTIC PROCESSING TECHNOLOGIES

An effect of unequal deformation in development of advanced plasticprocessing technologies is researched by studying an in-plane bending process of strip metal underunequal compressing. The research results show the following: If appropriately controlled, unequalplastic deformation can play an important role not only in the improvement of quality of partsobtained by plastic processing technologies, but also in the development of new processes foradvanced plastic working technologies. A coordinated growth of unequal plastic deformation candevelop the deformation potentiality of material to the fall. The degree of unequal plasticdeformation can be used as bases for optimization design of processes and dies of plastic forming.

Effect of geometric shape of plate on residual stress and deformation distribution for butt-weld joint

This paper presents a numerical simulation of deformation and residual stress in butt-weld joint for different shaped plates. Within the framework of numerical investigation, 3 types of models and a double ellipsoidal heat source were implemented in finite element simulation. As for an effect of geometric shape, the weld-induced deformation and residual stress should be taken into account during designing the welded structure. And for U-shape plates, the effect of curvature radius on the mechanical properties was also obtained, which is a significant factor affecting its service life. The simulation results revealed that the plate processed into U-shape could reduce the deformation and residual stress near the weld. And the deformation and residual stress in U-shape plate with circular arc transition were further reduced. Furthermore, the effect of curvature radius on the mechanical properties of plates was not general considered as the bigger curvature radius the better mechanical properties. The results concluded that the geometric shape significantly affects the mechanical properties, which provides prediction for structural design.

FRACTURE LIMIT LOAD OF CONE SHAPE PART IN DRAWING PROCESS

The deformation characters and load status of the blank＇s potential fracture zone are analyzed at the moment when blank is approaching to punch comer in drawing process of cone shape part. Based on tension instability theory, the formula for calculating fracture limit load of cone shape part in drawing process is derived. Also, the formula is analyzed and verified by experiment.

Comparison between the Requirements of Flowability and Moldability and the Shape Retention of PIM Compacts during Debinding Process

To successfully employ powder injection molding (PIM) as a manufacturing technique, the function of the component, design of the part, material and process should be optimized for overall processing ability of the PIM process. A comparison between the requirements of flowability and moldability and the compacts shape retention has been made in this work. There is often a contradiction between the requirements of flowability and the compacts shape retention. Many works have been done to attain good molding conditions. However, they fail to take into account the effect of some factors that satisfies good molding conditions on the compacts shape retention during debinding. This paper studies the effect of the powder-binder mixture characteristics and the molding conditions on the flowability and moldability and the shape retention of PIM compacts during debinding process so as to attain the benefits of each.

High frequency wideband underwater acoustic transducer for ring shaped composite material

A kind of circular ring high frequency wideband underwater acoustic transducer is developed by using the Low Q value and broadband characteristics of the piezoelectricity composite material,and the dual mode coupling is used to broaden the bandwidth of the transducer by double ring stacking along the axial direction.Through theoretical analysis and simulation calculation,the geometric dimensions of the sensitive components are determined.The piezoelectric composite rings are processed and then the stack sensitive element can be made by stacking two piezoelectric composite rings with the same outer diameter and different thickness in axial direction by cutting piezoelectric ceramicsfilling the flexible polymer-coating electrode.Finally,the transducer can be made by pouring waterproof sound-permeable layer.The performances of transducer have also been tested in the water and the test results show that the resonant frequency is 410 kHz,the maximum transmit voltage response is 150 dB,the-3 dB bandwidth can reaches 60 kHz,the horizontal directivity（-5 dB） is 360°,and the vertical directivity（-3 dB） is 20°.It is also shown that the bandwidth of the transducer can be enlarged remarkably by using the method of stacking two different thickness piezoelectric composite rings along the axial direction,and the horizontal omnidirectional emission of acoustic wave can be realized

Measurement, modelling, and closed-loop control of crystal shape distribution： Literature review and future perspectives

Crystal morphology is known to be of great importance to the end-use properties of crystal products, and to affect down-stream processing such as filtration and drying. However, it has been previously regarded as too challenging to achieve automatic closed-loop control. Previous work has focused on controlling the crystal size distribution, where the size of a crystal is often defined as the diameter of a sphere that has the same volume as the crystal. This paper reviews the new advances in morphological population balance models for modelling and simulating the crystal shape distribution （CShD）, measuring and estimating crystal facet growth kinetics, and two- and three-dimensional imaging for on-line characterisation of the crystal morphology and CShD. A framework is presented that integrates the various components to achieve the ultimate objective of model-based closed-loop control of the CShD. The knowledge gaps and challenges that require further research are also identified.

Convex shaping process simulation during counter-rotating electrochemical machining by using the finite element method

In counter-rotating electrochemical machining （CRECM）, a revolving cathode tool with hollow windows of various shapes is used to fabricate convex structures on a revolving part. During this process, the anode workpiece and the cathode tool rotate relative to each other at the same rotation speed. In contrast to the conventional schemes of ECM machining with linear motion of a block tool electrode, this scheme of ECM is unique, and has not been adequately studied yet. In this paper, the finite element method （FEM） is used to simulate the anode shaping process during CRECM, and the simulation process which involves a meshing model, a moving boundary, and a simulation algorithm is described. The simulated anode profiles of the convex structure at different processing times show that the CRECM process can be used to fabricate convex structures of various shapes with different heights. Besides, the variation of the inter-electrode gap indicates that this process can also reach a relative equilibrium state like that in conventional ECM. A rectangular convex and a circular convex are successfully fabricated on revolving parts. The experimental results indicate relatively good agreement with the simulation results. The proposed simulation process is valid for convex shaping prediction and feasibility studies as well.

Particle flow simulations with homogenised lattice Boltzmann methods

An alternative approach to simulating arbitrarily shaped particles submersed in viscous fluid in two dimensions is proposed, obtained by adapting the velocity parameter of the equilibrium distribution function of a standard lattice Boltzmann method （LBM）. Comparisons of exemplifying simulations to results in the literature validate the approach as well as the convergence analysis. Pressure fluctuations occurring in Ladd＇s approach are greatly reduced. In comparison with the immersed boundary method, this approach does not require cost intensive interpolations. The parallel efficiency of LBM is retained. An intrinsic momentum transfer is observed during particle-particle collisions. To demonstrate the capa- bilities of the approach, sedimentation of particles of several shapes is simulated despite omitting an explicit particle collision model.