Shifting force control of an AMT heavy-duty truck based on manual shift test

Taking a heavy-duty truck as a research platform,the changing characteristics of shifting force,shift time,and slipping work are obtained through theoretical analysis and manual shift test of a real vehicle. Based on the analysis of the test results,a gear-shifting control strategy of the hydraulic automated shift control system is designed and experimentally verified on the bench. By optimizing the control parameters of high-speed switching valves,a control strategy and parameters are obtained,which can meet the requirements of dynamic performance and reliability.

Dynamic Simulation and Valve Structure Optimization of an Electro-Hydraulic Clutch Shift Control System in an Automatic Transmission

The electro-hydraulic clutch control system controls the transferred torque of gear-shifting clutches in clutch-to-clutch transmissions. A nonlinear dynamic model of an electro-hydraulic clutch shift control system is presented. The mechanical and fluid subsystems of all valves are investigated, including their interactions. Model validation of the electro-hydraulic valve system is performed by comparing the simulated and measured pressure curves. The dynamic characteristics of the electro-hydraulic clutch shift control system with different supply pressures and different fluid temperatures are simulated and evaluated. It is found that pipes which are often ignored between the electro-hydraulic valve system and the clutch piston,have strong influence on clutch piston chamber pressures. In order to satisfy the required time and reduce the fluctuation of the clutch piston chamber pressures,the orifices' diameters and valve structure are optimized.

Controlling the Goos-H?nchen Shift via Incoherent Pumping Field and Electron Tunneling in the Triple Coupled InGaAs/GaAs Quantum Dots

We study the controlling of the Goos-Hanchen （GH） shifts in reflected and transmitted light beams in the triple coupled InGaAs/GaAs quantum dot （QD） nanostructures with electron tunneling and incoherent pumping field. It is shown that the lateral shift can become either large negative or large positive, which can be controlled by the electron tunneling and the rate of incoherent pump field in different incident angles. It is also demonstrated that the properties of the OH shifts are strongly dependent on the probe absorption beam of the intracavity medium due to the switching from superluminal light propagation to subluminal behavior or vice versa. Our suggested system can be considered as a new theoretical method for developing a new nano-optoelectronic sensor.

ASCS Online Fault Detection and Isolation Based on an Improved MPCA

Multi-way principal component analysis（MPCA）has received considerable attention and been widely used in process monitoring.A traditional MPCA algorithm unfolds multiple batches of historical data into a two-dimensional matrix and cut the matrix along the time axis to form subspaces.However,low efficiency of subspaces and difficult fault isolation are the common disadvantages for the principal component model.This paper presents a new subspace construction method based on kernel density estimation function that can effectively reduce the storage amount of the subspace information.The MPCA model and the knowledge base are built based on the new subspace.Then,fault detection and isolation with the squared prediction error（SPE）statistic and the Hotelling（T2）statistic are also realized in process monitoring.When a fault occurs,fault isolation based on the SPE statistic is achieved by residual contribution analysis of different variables.For fault isolation of subspace based on the T2 statistic,the relationship between the statistic indicator and state variables is constructed,and the constraint conditions are presented to check the validity of fault isolation.Then,to improve the robustness of fault isolation to unexpected disturbances,the statistic method is adopted to set the relation between single subspace and multiple subspaces to increase the corrective rate of fault isolation.Finally fault detection and isolation based on the improved MPCA is used to monitor the automatic shift control system（ASCS）to prove the correctness and effectiveness of the algorithm.The research proposes a new subspace construction method to reduce the required storage capacity and to prove the robustness of the principal component model,and sets the relationship between the state variables and fault detection indicators for fault isolation.

Analysis of a novel phase-shifted soft switch converter

In this paper, on the basis of the phase shifted controlled zero voltage switch (ZVS) full bridge converter with pulse width modulation (PWM), a novel zero voltage and zero current switch (ZVZCS) PWM converter using a simple auxiliary circuit was designed. The ZVZCS soft switch is achieved by the resonance among the resisting electromagnetic deflection capacitor, the capacitor of the simple auxiliary network and the leakage inductor of transformer. There are no dissipation devices of the saturation inductor and the auxiliary switch in the converter, meantime the capacitor of the auxiliary circuit is also used to clamp the voltage of the rectifier, and there is no additional clamped circuit. There is no big circulating current in the converter, all the active and passive devices work on the condition of the low current and voltage stress, and the proposed converter has wide load range and small duty loss.

Solid-state transformer-based new traction drive system and control

A new type of traction drive system consisting of solid-state traction transformer （SSTT）, inverter unit, auxiliary inverter, traction motor and other key components is built in order to suit the demand of developing the next-generation electric traction system which will be efficient and lightweight, with high power density. For the purpose of reducing system volume and weight and improving efficiency and grid-side power quality, an efficient SSTT optimized topology combining highvoltage cascaded rectifiers with high-power high-frequency LLC resonant converter is proposed. On this basis, an integrated control strategy built upon synchronous rotating reference frame is presented to achieve unified control over fundamental active, reactive and harmonic components. The cartier-interleaving phase shift modulation strategy is proposed to improve the harmonic performance of cascaded rectifiers. In view of the secondary pulsating existing in a single-phase system, the mathematical model of secondary power transfer is built, and the mechanism of pulsating voltage resulting in beat frequency of LLC resonant converter is revealed, so as to design optimum matching of system parameters. Simulation and experimental results have verified that the traction system and control scheme mentioned in this paper are reasonable and superior and that they meet the future application requirements for rail transit.

Coordinated shift control of nonsynchronizer transmission for electric vehicles based on dynamic tooth alignment

Multispeed transmissions can enhance the dynamics and economic performance of electric vehicles(EVs),but the coordinated control of the drive motor and gear shift mechanism during gear shifting is still a difficult challenge because gear shifting may cause discomfort to the occupants.To improve the swiftness of gear shifting,this paper proposes a coordinated shift control method based on the dynamic tooth alignment(DTA)algorithm for nonsynchronizer automated mechanical transmissions(NSAMTs)of EVs.After the speed difference between the sleeve(SL)and target dog gear is reduced to a certain value by speed synchronization,angle synchronization is adopted to synchronize the SL quickly to the target tooth slofs angular position predicted by the DTA.A two-speed planetary NS AMT is taken as an example to carry out comparative simulations and bench experiments.Results show that gear shifting duration and maximum jerk are reduced under the shift control with the proposed method,which proves the effectiveness of the proposed coordinated shift control method with DTA.

Gear downshift control of inverse-automatic mechanical transmission of electric vehicle

In order to improve the driving dynamics and riding comfort of pure electric vehicles,taking a two-speed I-AMT(Inverse-Automatic Mechanical Transmission)with rear friction clutch as the research object,a gear shift strategy,which consists of the open-loop control of the clutch position control and the closed-loop control of the drive motor speed control,is proposed.Considering the inherent time-delay and external disturbances within the motor speed adjustment system,a two DOF(degree-of-freedom)Smith predictor with feedforward input is designed to track the target speed of the drive motor.The feedforward input is used to eliminate the influence of clutch sliding friction on the motor speed control,while the feedback speed tracking controller is applied to realize the speed tracking performance with the existence of time-delay and the external disturbance.In order to verify the effectiveness of the gear shift control strategy and the accuracy of the two DOF Smith controller with feedforward control,simulation results comparison is firstly carried out to illustrate the effectiveness of the control scheme.Then,a light pure electric vehicle equipped with I-AMT was used for downshift experiments under large throttle,which is the most difficult working scenario to control the transmission.The experimental results show that the two DOF Smith controller can eliminate the influence of time-delay on the closed-loop control,and the proposed whole gear shift control strategy can limit the clutch slippage time within 1.5 s,resulting in a smaller shift jerk,thus guarantee the driving dynamics and riding comfort simultaneously.

A Novel Electric Dual Motor Transmission for Heavy Commercial Vehicles

As a vital vehicle part,the powertrain system is undergoing a fast transition towards electrification.The new integrated electric drive system has been widely used,especially for passenger cars.In this work,a novel electric dual motor transmission is proposed for heavy commercial vehicles.The transmission scheme is firstly introduced,which can achieve 9 different operating modes including 5 single motor modes and 4 dual motor modes.Then,the mode shift map with minimum energy consumption is designed based on the motor efficiency map and the proposed energy management strategy.The driving power is appropriately distributed between the two motors in dual motor modes under the condition of minimum power consumption.In addition,a coordinated control strategy is developed for mode shift control without power interruption.The results show that the electric dual motor transmission has advantages in power consumption and power shift ability compared with the conventional single motor automated manual transmission.