The rapid solidified process and hot press method were performed to produce three hypereutectic 55%Si-Al, 70%Si-Al and 90%Si-Al alloys for heat dissipation materials. The results show that the atomization is an effect...The rapid solidified process and hot press method were performed to produce three hypereutectic 55%Si-Al, 70%Si-Al and 90%Si-Al alloys for heat dissipation materials. The results show that the atomization is an effective rapid solidified method to produce the Si-Al alloy and the size of atomized Si-Al alloy powder is less than 50 μm. The rapid solidified Si-Al alloy powder were hot pressed at 550 ℃ with the pressure of 700 MPa to obtain the relative densities of 99.4%, 99.2% and 94.4% for 55%Si-Al, 70%Si-Al and 90%Si-Al alloys, respectively. The typical physical properties, such as the thermal conductivity, coefficient of thermal expansion （CTE） and electrical conductivity of rapid solidified Si-Al alloys are acceptable as a heat dissipation material for many semiconductor devices. The 55%Si-Al alloy changes greatly （CTE） with the increase of temperature but obtains a good thermal conductivity. The CTE of 90%Si-Al alloy matches with the silicon very well but its thermal conductivity value is less than 100 W/（m.K）. Therefore, the 70%Si-Al alloy possesses the best comprehensive properties of CTE and thermal conductivity for using as the heat sink materials.展开更多
A new method about purification of metallurgical grade silicon （MG-Si） by a combination of Si-Al solvent refining andgas blowing treatment was proposed. The morphologies and transformation of impurity phases, especi...A new method about purification of metallurgical grade silicon （MG-Si） by a combination of Si-Al solvent refining andgas blowing treatment was proposed. The morphologies and transformation of impurity phases, especially for boron and iron in Si-Al melt were investigated during Ar-H2 gas blowing treatment. The mechanism of boron removal was discussed. The resultsindicate that gas blowing can refine grain size and increase nucleation of the primary Si. Boron can be effectively removed fromMG-Si using the Ar-H2 gas blowing technique during the Si-Al solvent refining. Compared with the sample without gas blowing,the removal efficiency of boron increases from 45.83% to 74.73% after 2.5 h gas blowing. The main impurity phases containingboron are in the form of TiB2, AlB2 and VB compounds and iron-containing one is in the form of β-Al5FeSi intermetallic compound.Part of boron combines [H] to transform into gas BxHy （BH, BH2） and diffuses towards the surface of the melt and is volatilized byAr-H2 gas blowing treatment under electromagnetic stirring.展开更多
A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas...A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas bubbling in Fe-Cr-Mn-Mo series alloys was carried out in MoSi2 resistance furnace and air induction furnace under normal atmospheric conditions. The results showed that nitrogen alloying could be accelerated by increasing nitrogen gas flow rate, prolonging residence time of bubbles, increasing gas/molten steel interfaces, and decreasing the sulphur and oxygen contents in molten steel. Nitrogen content of 0.69% in 18Crl8Mn was obtained using air induction furnace by bubbling of nitrogen gas from porous plug. In addition, the nickel-free, high nitrogen austenitic stainless steels with sound and compact macrostructure had been produced in the laboratory using vacuum induction furnace and electroslag remelting furnace under nitrogen atmosphere by the addition of nitrided alloy with the maximum nitrogen content of 0.81%. Pores were observed in the ingots obtained by melting and casting in vacuum induction furnace with the addition of nitrided ferroalloys and under nitrogen atmosphere. After electroslag remelting of the cast ingots, they were all sound and were free of pores. The yield of nitrogen increased with the decrease of melting rate in the ESR process. Due to electroslag remelting under nitrogen atmosphere and the consequential addition of aluminum as deoxidizer to the slag, the loss of manganese decreased obviously. There existed mainly irregular Al2O3 inclusions and MnS inclusions in ESR ingots, and the size of most of the inclusions was less than 5 um. After homogenization of the hot rolled plate at 1 150℃ × 1 h followed by water quenching, the microstructure consisted of homogeneous austenite.展开更多
基金Project (2011) supported by the Hunan Nonferrous Research Funding of Hunan Nonferrous Metals Holding Group Co.,Ltd.,China
文摘The rapid solidified process and hot press method were performed to produce three hypereutectic 55%Si-Al, 70%Si-Al and 90%Si-Al alloys for heat dissipation materials. The results show that the atomization is an effective rapid solidified method to produce the Si-Al alloy and the size of atomized Si-Al alloy powder is less than 50 μm. The rapid solidified Si-Al alloy powder were hot pressed at 550 ℃ with the pressure of 700 MPa to obtain the relative densities of 99.4%, 99.2% and 94.4% for 55%Si-Al, 70%Si-Al and 90%Si-Al alloys, respectively. The typical physical properties, such as the thermal conductivity, coefficient of thermal expansion （CTE） and electrical conductivity of rapid solidified Si-Al alloys are acceptable as a heat dissipation material for many semiconductor devices. The 55%Si-Al alloy changes greatly （CTE） with the increase of temperature but obtains a good thermal conductivity. The CTE of 90%Si-Al alloy matches with the silicon very well but its thermal conductivity value is less than 100 W/（m.K）. Therefore, the 70%Si-Al alloy possesses the best comprehensive properties of CTE and thermal conductivity for using as the heat sink materials.
基金Projects(51404231,51474201)supported by the National Natural Science Foundation of ChinaProject(1508085QE81)supported by Anhui Provincial Natural Science Foundation,China+1 种基金Project(2014M561846)supported by China Postdoctoral Science FoundationProject(2012065)supported by 100 Talent Program of Chinese Academy of Sciences
文摘A new method about purification of metallurgical grade silicon （MG-Si） by a combination of Si-Al solvent refining andgas blowing treatment was proposed. The morphologies and transformation of impurity phases, especially for boron and iron in Si-Al melt were investigated during Ar-H2 gas blowing treatment. The mechanism of boron removal was discussed. The resultsindicate that gas blowing can refine grain size and increase nucleation of the primary Si. Boron can be effectively removed fromMG-Si using the Ar-H2 gas blowing technique during the Si-Al solvent refining. Compared with the sample without gas blowing,the removal efficiency of boron increases from 45.83% to 74.73% after 2.5 h gas blowing. The main impurity phases containingboron are in the form of TiB2, AlB2 and VB compounds and iron-containing one is in the form of β-Al5FeSi intermetallic compound.Part of boron combines [H] to transform into gas BxHy （BH, BH2） and diffuses towards the surface of the melt and is volatilized byAr-H2 gas blowing treatment under electromagnetic stirring.
基金Item Sponsored by National Natural Science Foundation of China(50534010)
文摘A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas bubbling in Fe-Cr-Mn-Mo series alloys was carried out in MoSi2 resistance furnace and air induction furnace under normal atmospheric conditions. The results showed that nitrogen alloying could be accelerated by increasing nitrogen gas flow rate, prolonging residence time of bubbles, increasing gas/molten steel interfaces, and decreasing the sulphur and oxygen contents in molten steel. Nitrogen content of 0.69% in 18Crl8Mn was obtained using air induction furnace by bubbling of nitrogen gas from porous plug. In addition, the nickel-free, high nitrogen austenitic stainless steels with sound and compact macrostructure had been produced in the laboratory using vacuum induction furnace and electroslag remelting furnace under nitrogen atmosphere by the addition of nitrided alloy with the maximum nitrogen content of 0.81%. Pores were observed in the ingots obtained by melting and casting in vacuum induction furnace with the addition of nitrided ferroalloys and under nitrogen atmosphere. After electroslag remelting of the cast ingots, they were all sound and were free of pores. The yield of nitrogen increased with the decrease of melting rate in the ESR process. Due to electroslag remelting under nitrogen atmosphere and the consequential addition of aluminum as deoxidizer to the slag, the loss of manganese decreased obviously. There existed mainly irregular Al2O3 inclusions and MnS inclusions in ESR ingots, and the size of most of the inclusions was less than 5 um. After homogenization of the hot rolled plate at 1 150℃ × 1 h followed by water quenching, the microstructure consisted of homogeneous austenite.
