本研究将17%Ti N增强α-β Si Al ON复合物在传感器辅助的微波加热系统中进行烧结。探索了Ti N的加入对粉状原料介电性能的影响,以及烧结温度对α-β Si Al ON复合物相变、微观结构演变及其机械性能的影响。结果表明Ti N的加入加强了微...本研究将17%Ti N增强α-β Si Al ON复合物在传感器辅助的微波加热系统中进行烧结。探索了Ti N的加入对粉状原料介电性能的影响,以及烧结温度对α-β Si Al ON复合物相变、微观结构演变及其机械性能的影响。结果表明Ti N的加入加强了微波吸热的效能,这在烧结温度峰值上得到了体现。α∶β比值因此降低了,各项机械性能得到了改善,突出表现在复合物断裂韧性的改善方面。另外,本研究列出了针对实验室微波辅助烧结过程的能量消耗估算数据。最终,本研究确定获得最高相对密度(97.1%)、维氏硬度(13.35±0.47 GPa)以及断裂韧性(7.52±0.54 MPa·m^(1/2))的试验条件为1 300℃下烧结30 min。展开更多
Goal: Synthesis of SiAlON by reaction coating method using aluminosilicate natural raw material geopolymer (kaolin), corundum and silicon carbide and on its basis obtaining a composite with high physical and technical...Goal: Synthesis of SiAlON by reaction coating method using aluminosilicate natural raw material geopolymer (kaolin), corundum and silicon carbide and on its basis obtaining a composite with high physical and technical properties by hot pressing for use in armor and rocket technology. For the intensification of SiAlON formation and sintering processes, the influence of various additives was studied, such as: aluminum powder, elemental silicon, yttrium and magnesium oxides. Method: A SiAlON-containing composite with an open porosity of 15% - 16% was obtained by the metallothermic process and the method of reactive annealing in nitrogen. The resulting material was milled to a dispersion of 1 - 3 μm and hot pressed at 1620°C to obtain a product with high density and performance properties. We studied the process of SiAlON formation and the microstructure of the composite by X-ray phase, optical and electronmicroscopy analysis methods. Result: In the selected composition the β-SiAlON was formed at 1400°C instead of 1800°C, which was due to the mutual influence of the initial raw materials: geopolymer kaolin, perlite, corundum, aluminum, silicon, SiC, the development of the process is facilitated by the vitreous dopant perlite (96 glass phase). The use of perlite, which is eutectic with geopolymer at low temperatures, creates a good prerequisite for intensive diffusion processes with other components. Conclusion: A SiAlON-containing composite with high physical and technical properties was obtained in the SiC-SiAlON-Al<sub>2</sub>O<sub>3</sub> system by the method of reactive sintering and hot pressing, with the following properties: the strength limit in compression is 1940 MPa, and in bending it is 490 MPa. The process of making SiAlON has been studied using X-ray phase and electron microscopy analysis methods. The physical and technical properties of the obtained composite are studied by modern research methods.展开更多
文摘本研究将17%Ti N增强α-β Si Al ON复合物在传感器辅助的微波加热系统中进行烧结。探索了Ti N的加入对粉状原料介电性能的影响,以及烧结温度对α-β Si Al ON复合物相变、微观结构演变及其机械性能的影响。结果表明Ti N的加入加强了微波吸热的效能,这在烧结温度峰值上得到了体现。α∶β比值因此降低了,各项机械性能得到了改善,突出表现在复合物断裂韧性的改善方面。另外,本研究列出了针对实验室微波辅助烧结过程的能量消耗估算数据。最终,本研究确定获得最高相对密度(97.1%)、维氏硬度(13.35±0.47 GPa)以及断裂韧性(7.52±0.54 MPa·m^(1/2))的试验条件为1 300℃下烧结30 min。
文摘Goal: Synthesis of SiAlON by reaction coating method using aluminosilicate natural raw material geopolymer (kaolin), corundum and silicon carbide and on its basis obtaining a composite with high physical and technical properties by hot pressing for use in armor and rocket technology. For the intensification of SiAlON formation and sintering processes, the influence of various additives was studied, such as: aluminum powder, elemental silicon, yttrium and magnesium oxides. Method: A SiAlON-containing composite with an open porosity of 15% - 16% was obtained by the metallothermic process and the method of reactive annealing in nitrogen. The resulting material was milled to a dispersion of 1 - 3 μm and hot pressed at 1620°C to obtain a product with high density and performance properties. We studied the process of SiAlON formation and the microstructure of the composite by X-ray phase, optical and electronmicroscopy analysis methods. Result: In the selected composition the β-SiAlON was formed at 1400°C instead of 1800°C, which was due to the mutual influence of the initial raw materials: geopolymer kaolin, perlite, corundum, aluminum, silicon, SiC, the development of the process is facilitated by the vitreous dopant perlite (96 glass phase). The use of perlite, which is eutectic with geopolymer at low temperatures, creates a good prerequisite for intensive diffusion processes with other components. Conclusion: A SiAlON-containing composite with high physical and technical properties was obtained in the SiC-SiAlON-Al<sub>2</sub>O<sub>3</sub> system by the method of reactive sintering and hot pressing, with the following properties: the strength limit in compression is 1940 MPa, and in bending it is 490 MPa. The process of making SiAlON has been studied using X-ray phase and electron microscopy analysis methods. The physical and technical properties of the obtained composite are studied by modern research methods.