On the Effect of the Rotating Chamber Reverse Speed on the Mixing of SiC Ceramic Particles in a Dry Granulation Process

In order to control the accumulation of SiC ceramic particles on the wall of the rotating chamber in the frame of a dry granulation process,the effect of the wall reverse speed on the mixing process is investigated.In particular,an Euler-Euler two-phase flow model is used to analyze the dynamics of both SiC particles and air.The numerical results show that by setting a certain reverse rotating speed of the rotating chamber,the accumulation of SiC particles on the wall can be improved,i.e.,their direction of motion in proximity to the wall can be changed and particles can be forced to re-join the granulation process.Experimental tests conducted to verify the reliability of the numerical findings,demonstrate that when the reverse rotating speed of the rotating chamber is 4 r/min,the sphericity of SiC particles in the rotating chamber is the highest and the fluidity is the best possible one.

Vacuum brazing of Si/SiC ceramic composite and Invar alloy using TiSOCu-W filler metals

Si/SiC ceramic composite and lnvar alloy were successfidly joined by vacuum brazing using Ti5OCu-W filler metals into which W was added to release the thermal stress of the brazed joint. Microstructures of the brazed joints were irwestigated by scanning electron micrascope （SEM） and energy dispersive spectrometer （EDS）. The mechanical properties of the brazed joints were measured by shearing tests. The results showed that the brazed joints were composed of Ti-Cu phase, W phase and Ti-Si phase. W had no effect on the wettability and mobility of the .filler metals. The growth of Ti2 Cu phase was restrained, and the reaction between ceramic composite and filler metals was weakened. The specimen, brazed at 970°C for 5 rain, had the maximum shear strength of 108 MPa at room temperature.

Fabrication and Life Prediction of SSiC Ceramic Joint Joined with Silicon Resin YR3370

Joints between sintered silicon carbide （SSiC） were produced using a polysiloxane silicon resin YR3370 （GE Toshiba Silicones） as joining material. Samples were heat treated in a 99.99% nitrogen flux at temperatures ranging from 1 100 ℃ to 1 300 ℃. Three point bending strength of the joint reached the maximum of 179 MPa as joined at 1 200℃. The joining layer is continuous, homogeneous and densified and has a thickness of 2 μm -5μm. The joining mechanism is that the amorphous silicon oxycarbide （SixOyCz） ceramic pyrolyzed from silicon resin YR3370 acts as an inorganic adhesive to SSiC substrate, which means the formation of the continuous Si-C bond structure between SixOyCz structure and SSiC substrate. Life prediction of the ceramic joint can be realized through the measurement of the critical time of the joint after the cyclic loading test.

A reverse particle grading strategy for design and fabrication of porous SiC ceramic supports with improved strength

Porous ceramics usually require high mechanical strength and maximized porosity simultaneously,while for conventional particle grading strategies,it is highly challenging to meet both demands.To this end,a reverse particle grading strategy was developed based on the linear packing model by unusually introducing coarse particles(d_(50)=16μm)into a fine particle(d50=5μm)matrix.Following the extrusion and sintering process,tubular porous SiC ceramic supports with improved mechanical strength were successfully fabricated.The effects of coarse particles on the rheological properties of the ceramic paste and the macroscopic properties and microstructure of the SiC supports were systematically investigated.With an increase in the content of coarse SiC particles to 30 wt%,the pressure generated during extrusion decreased from 5.5±0.2 to 1.3±0.1 MPa.Notably,the bending strength of the tubular supports increased from 36.6±5.6 to 49.1±4.5 MPa when 20 wt%coarse powder was incorporated.The notably improved mechanical strength was attributed to the distribution of coarse particles that prolonged the route of crack deflection.Additionally,the optimized tubular supports had an average pore size of 1.2±0.1μm,an open porosity of 45.1%±1.6%,and a water permeability of 7163±150 L/(m^(2)·h·bar)as well as good alkali and acid corrosion resistance.Significantly,the strategy was proven to be feasible for the scale-up fabrication of 19-channel SiC tubular porous ceramic supports.

Transition-layer of coreerim structures andβ→a transformation in SiC ceramics

Similar to Si_(3)N_(4)ceramics,β→a phase transformation in SiC ceramics plays a key role in tailoring the microstructures thus optimizing related properties.SiC microstructures are dominated with the core erim structures by AlN-solution,and by EBSD analysis,a-lamellae were revealed as stacking-faults(SF)and twin-boundaries(TB)in b-grains,co-existing with the coreerim structures asα/β→α’/β’transformation by sintering.The structural transformation can proceed much further by gas-pressuresintering than hot-pressing with only RE2O3 agents,while the latter retain a high-density of SF/TB in the metastable b-SiC grains.By high-angle secondary-electron imaging,nanoscale transition-layer(TL)was observed as an inter-phase to fully separate the core and rim,which is created by a transitory equilibrium in the solutionereprecipitation process.The enrichment of AlN or RE in TL demonstrates their segregation to core surface until reaching the super-saturation and before the growth of rims.With higher AlN or RE solution and after sintering,a shear stress can develop from TL contour to drive the expansion of SF/TB in Martensitic transition,especially under an external isotropic pressure.The combinations ofβ→a transformation,coreerim structures and viscous liquid-phase enable the comprehensive assessment of sintering-microstructure-property-performance relationship of SiC ceramics,as demonstrated for their creep behaviors and fracture toughness.

Effects of Co_(2)O_(3)Addition on Microstructure and Properties of SiC Composite Ceramics for Solar Absorber and Storage

SiC composite ceramics for solar absorber and storage integration are new concentrating solar power materials.SiC composite ceramics for solar absorber and storage integration were fabricated using SiC,black corundum and kaolin as the raw materials,Co_(2)O_(3)as the additive via pressureless graphite-buried sintering method in this study.Influences of Co_(2)O_(3)on the microstructure and properties of SiC composite ceramics for solar absorber and storage integration were studied.The results indicate that sample D2(5wt%Co_(2)O_(3))sintered at 1480℃exhibits optimal performances for 119.91 MPa bending strength,93%solar absorption,981.5 kJ/kg(25-800℃)thermal storage density.The weight gain ratio is 12.58 mg/cm2after 100 h oxidation at 1000℃.The Co_(2)O_(3)can decrease the liquid phase formation temperature and reduce the viscosity of liquid phase during sintering.The liquid with low viscosity not only promotes the elimination of pores to achieve densification,but also increases bending strength,solar absorption,thermal storage density and oxidation resistance.A dense SiO_(2) layer was formed on the surface of SiC after 100 h oxidation at 1000℃,which protects the sample from further oxidation.However,excessive Co_(2)O_(3)will make the microstructure loose,which is disadvantageous to the performances of samples.

Preparation of Biomorphic SiC/C Ceramics from Pine Wood via Supercritical Ethanol Infiltration

Biomorphic （wood derived） carbide ceramics with an overall composition in the SiC/C was produced by supereritical ethanol infiltration of low viscosity tetraethylorthosilicate/supercritical ethanol into biologically derived carbon templates （CB-templates） and in situ hydrolysis into Si（OH）4-gel, the Si（OH）4-gel was calcined at 1400℃ to promote the polycondensation of Si（OH）4-gel into SiO2-phase and then carbonthermal reduction of the SiO2 with the biocarbon template into highly porous, biomorphic SiC/C ceramics. The phases and morphology conversion mechanism of resulting porous SiC/C ceramics have been investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and Fourier transform infrared spectroscopy （FT-IR）. Experimental results showed that the biomorphic cellular morphology of pinewood charcoal was remained in the porous SiC/C ceramic with high precision that consisted of β-SiC with minority of α-SiC and the remain free carbon existed in amorphous phase.

Mechanical Properties and Microstructure of Al_(2)O_(3)/SiC Composite Ceramics for Solar Heat Absorber

Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is studied.Experimental results show that the vickers hardness,wear resistance and thermal conductivity of the samples increase with the increase in the SiC content,and the hardness of the sample reaches 16.22 GPa,and thermal conductivity of the sample reaches 25.41 W/(m.K)at room temperature when the SiC content is 20 wt%(B5)and the sintering temperature is at 1640℃.Higher hardness means higher scour resistance,and it indicates that the B5 material is expected to be used for the solar heat absorber of third generation solar thermal generation.The results indicate the mechanism of improving mechanical properties of Al_(2)O_(3)/SiC composite ceramics:SiC plays a role in grain refinement that the grain of SiC inhibits the grain growth of Al_(2)O_(3),while the addition of SiC changes the fracture mode from the intergranular to the intergranular-transgranular.

Comparison of K_(IC) Values for SiC Whisker Reinforced Ceramic Composites Obtained by Using Various Methods

The fracture toughness (KIC) values determined by indentation microfracture method (IM ) for SiC whisker reinforced Al2O3 and ZrO2 based composites were calculated with different IM equations and compared with those obtained by singte edge notched beam (SENB) technique. Experimental results show that the KIC (IM) values calculated with different equations are quite different one from another. For composites without phase transformable components the KIC (IM) and KIC (SENB) values are practically on the same level, but for composites with phase transformable components (partially stabilized zirconia) the KIC (SENB) values are always higher than KIC (IM). This is because that the IM method can not reveal sensitively the toughening effect due to dynamic t-m transformation of ZrO2 as the SENB method does. The accuracy of the IM method depends on the Suitability of the IM equations and was evaluated for the materials used in this investigation. Two new IM equations are suggested with which the KIC (IM ) values can be obtained very close to KIC (SENB) values for composites having phase transformable components.

High strength mullite-bond SiC porous ceramics fabricated by digital light processing

Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of resin,and thus significantly affect the curing performance of the photosensitive SiC slurry.In this paper,a thin silicon oxide(SiO_(2))layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment.This method was proven to effectively improve the curing ability of SiC slurry.The SiC photosensitive slurry was fabricated with solid content of 55 vol%and viscosity of 7.77 Pa·s(shear rate of 30 s^(−1)).The curing thickness was 50μm with exposure time of only 5 s.Then,a well-designed sintering additive was added to completely convert low-strength SiO_(2) into mullite reinforcement during sintering.Complexshaped mullite-bond SiC ceramics were successfully fabricated.The flexural strength of SiC ceramics sintered at 1550℃in air reached 97.6 MPa with porosity of 39.2 vol%,as high as those prepared by spark plasma sintering(SPS)techniques.

Investigation of compaction and sintering behavior of SiC powder after ultra-fine treatment

Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.

Ablation Property of Ceramics/Carbon Fibers/Resin Novel Super-hybrid Composite

A novel super-hybrid composite (NSHC) is prepared with three-dimension reticulated SiC ceramic (3DRC), high performance carbon fibers and modified phenolic resin (BPR) in this paper. Ablation performance of super-hybrid composite is studied. The results show that the NSHC has less linear ablation rate compared with pure BPR and CF/BPR composite, for example, its linear ablation rate is 50% of CF/BPR at the same fiber content. Mass ablation rate of the NSHC is slightly lower than that of pure BPR and CF/BPR composite because of their difference in the density. Scanning electron microscopic analysis indicates that 3DRC can increase anti-erosion capacity of materials because its special reticulated structure can control the deformation of materials and strengthen the stability of integral structure.

Enhancement of mechanical and tribological performance of Ti-6Al-4V alloy by laser surface alloying with Inconel 625 and SiC precursor materials

This study focused on producing metal matrix composite(MMC)coatings on Ti–6Al–4V alloy through laser surface alloying using a novel combination of Inconel 625 and SiC precursor materials.Various ratios of alloying powders were examined to evaluate surface properties such as microhardness,wear resistance,and friction coefficient,along with analyzing the phase composition and microstructure of the coatings.The in situ synthesized MMC coatings exhibited the presence ofα-Ti,NiTi,NiTi_(2),and TiC phases.Additionally,Ti_(5)Si_(3)andα-Ti/Ti_(5)Si_(3)eutectic structures were observed when the SiC content exceeded 20%.In comparison to the titanium substrate,the MMC coating significantly enhanced microhardness by over threefold and reduced wear by 95%.However,it was crucial to carefully select the appropriate combination of alloying powders to avoid a substantial decrease in friction performance and excessive formation of cracks.Through a comparative analysis of experimental results,the optimal precursor material composition was identified as 85%Inconel 625 and 15%SiC.This study demonstrated the effective utilization of Inconel 625 and SiC alloying materials to enhance the surface properties of titanium alloys,thereby expanding their application in challenging environments.

Ablation Performance of a Novel Super-hybrid Composite

A novel super-hybrid composite (NSHC) was boron-modified phenolic resin (BPR) with three-dimensional reticulated SiC ceramic (3DRC) and high silica fibers. Ablation performance of the NSHC was studied. The results show that the linear ablation rate of NSHC was lower than that of pure BPR and the high silica/BPR composite. Its linear ablation rate is 1/17 of the high silica/BPR. Mass ablation rate of the NSHC is very close to that of the pure BPR and the high silica/BPR composite. Scanning electron microscope (SEM) analysis indicates that 3DRC has scarcely changed its shape at the ablation temperature. Its special reticulated structure can restrict the materials deformation and prevent high velocity heat flow from eroding the surface of the materials largely and thus increase ablation resistance of the NSHC.

Foam-gelcasting preparation of porous Si C ceramic for high-temperature thermal insulation and infrared stealth

Porous SiC ceramics(PSCs)are promising lightweight and efficient thermal insulators that can evade infrared detection by reducing the surface temperature of the protected object,which plays a crucial role in the development of new military equipment.However,the controllable synthesis of PSCs with both hierarchical pore structure and thermal/mechanical stability remains challenging.In this work,such PSCs were prepared by a facile foam-gelcasting/solid-state reaction method,using silicon powders and glucose-derived carbon as starting materials.The favorable dispersibility and wettability of hydrophilic carbon microspheres and the in-situ formed SiC guarantee the highly porous structure(92.8%porosity),comparable bulk density(0.20 g·cm^(-3))and reasonable mechanical property of the product.The designed PSCs performed outstanding high-temperature performance,especially thermal insulation in both oxidizing and inert atmospheres.More importantly,the composite architecture of PSCs and low emissivity layer(Al foil)exhibited desirable infrared stealth property(at a temperature up to 1100℃),significantly extending the operating temperature range of thermal camouflage material.The unique combination of excellent properties would make PSCs a potential candidate material for future thermal protection and infrared stealth applications in an extreme environment.

Photocatalytic Activities of TiO_2 Coated on Different Semiconductive SiC Foam Supports

Different semiconductive SiC foam supports were prepared by varying the sintering temperature and atmosphere, and with or without alkaline solution treatment and high temperature oxidation following a macromolecule pyrogenation combined with reaction bonding method. Nano-TiO2 particles were immobilized onto these SiC foam supports by a composite sol-gel method. The phase, surface morphology, the type of conduction and the photocatalytic activity of the TiO2-SiC composite photocatalysts were studied. The TiO2 coated on p-type Si-free SiC support showed the highest photocatalytic efficiency in degradation of 4- aminobenzenesulfonic acid （4-ABS） in aqueous solution as compared to that coated on n-type SiC support and p-type SiC supports with residual Si or Si02 on the surface. The result showed that the TiO2 coatings immobilized on p-type semiconductive SiC foam supports exhibited obviously higher photocatalytic activity in comparison to that coated on n-type SiC foam support. The p-n heterojunctions formed between the p-type SiC supports and n-type TiO2 coatings might be able to account for the better charge separation and transfer as well as the photocatalytic activity of the TiO2-SiC composite photocatalyst.

Rare earth monosilicates as oxidation resistant interphase for SiCf/SiC CMC:Investigation of SiC_(f)/Yb_(2)SiO_(5)model composites

Model composites consisting of SiC fiber and Yb_(2)SiO_(5)were processed by the spark plasma sintering(SPS)method.The mechanical compatibility and chemical stability between Yb_(2)SiO_(5)and SiC fiber were studied to evaluate the potential application of Yb monosilicate as the interphase of silicon carbide fiber reinforced silicon carbide ceramic matrix composite(SiC_(f)/SiC CMC).Two kinds of interfaces,namely mechanical and chemical bonding interfaces,were achieved by adjusting sintering temperature.SiC_(f)/Yb_(2)SiO_(5)interfaces prepared at 1450 and 1500℃exhibit high interface strength and debond energy,which do not satisfy the crack deflection criteria based on He-Hutchison diagram.Raman spectrum analyzation indicates that the thermal expansion mismatch between Yb_(2)SiO_(5)and SiC contributes to high compressive thermal stress at interface,and leads to high interfacial parameters.Amorphous layer at interface in model composite sintered at 1550℃is related to the diffusion promoted by high temperature and DC electric filed during SPS.It is inspired that the interfacial parameters could be adjusted by introducing Yb_(2)Si_(2)O_(7)-Yb_(2)SiO_(5)interphase with controlled composition to optimize the mechanical fuse mechanism in SiC_(f)/SiC CMC.