Through the vacuum diffusion bonding for SiCp/ZLl01 aluminum matrix composite, the influence of bonding parameters on the joint properties was reported, with the aim to obtain optimal bonding parameters. The microstru...Through the vacuum diffusion bonding for SiCp/ZLl01 aluminum matrix composite, the influence of bonding parameters on the joint properties was reported, with the aim to obtain optimal bonding parameters. The microstructureof joints was analyzed by means of optical microscope and scanning electron microscope in order to study the relationship between the macro-properties of joints and the microstructures. It was found that diffusion bonding couldbe used for bonding aluminum matrix composites successfully. Meanwhile, the properties of the matrix and the jointwere all affected by some defects such as the reinforcement aggregation in aluminum matrix composites made bystirring casting.展开更多
Influence of different extrusion pressures and pouring temperatures on comprehensive performance of(Al63Cu25Fe12)p/ZL101 composites is studied in this paper.The results show that the tensile strength,elongation and ha...Influence of different extrusion pressures and pouring temperatures on comprehensive performance of(Al63Cu25Fe12)p/ZL101 composites is studied in this paper.The results show that the tensile strength,elongation and hardness of(Al63Cu25Fe12)p/ZL101 composite increase with the squeezing pressure increasing from 50 MPa to 100 MPa,and gradually reduce from 100 MPa to 150 MPa.In addition,the mechanical properties of the composite can be improved with pouring temperature growing,while the temperature should not exceed 760℃.When squeezing pressure is 100 MPa and pouring temperature is 720℃,mechanical properties of composites are the best.Finally,the mechanical properties of(Al 63 Cu 25 Fe 12)p/ZL101 composite will be improved by suitable heat treatment technology展开更多
The liquid-phase-impacting (LPI) diffusion welding mechanism and microstructure of welded joint of aluminum matrixcomposite SiCp/101A have been studied. It shows that by LPl diffusion welding, the interface state betw...The liquid-phase-impacting (LPI) diffusion welding mechanism and microstructure of welded joint of aluminum matrixcomposite SiCp/101A have been studied. It shows that by LPl diffusion welding, the interface state between SiCparticle and matrix is prominent, the harmful microstructure or brittle phase can be restrained from the welded joint.Moreover, the density of dislocation in the matrix near the interface and in the matrix are all so higher than that ofparent composite, the dislocation entwists each other intensively resulted in welding the composite successfully.展开更多
Through the vacuum diffusion welding SiCp/ZL 101 aluminum with Cu interlayer,the effect of welding parameter and the thickness of Cu on the welded joint property wasinvestigated, and the optimal welding parameters wer...Through the vacuum diffusion welding SiCp/ZL 101 aluminum with Cu interlayer,the effect of welding parameter and the thickness of Cu on the welded joint property wasinvestigated, and the optimal welding parameters were put forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope inorder to study the relationship between the macro-properties of joint and the microstructure. Theresults show that diffusion welding with Cu interlayer could be used for welding aluminum matrixcomposites SiCp/ZL 101 successfully.展开更多
Through the vacuum diffusion welding SiC_p/ZL101 aluminum with Ni interlayer,the effect of welding parameter and the thickness property of Ni on the welded joint wasinvestigated, and the optimal welding parameters wer...Through the vacuum diffusion welding SiC_p/ZL101 aluminum with Ni interlayer,the effect of welding parameter and the thickness property of Ni on the welded joint wasinvestigated, and the optimal welding parameters were put forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope(SEM) in order to study the relationship between the macro-properties of joint and themicrostructure. The results show that diffusion welding with Ni interlayer can be used for weldingaluminum matrix composites SiC_p/ZL101 successfully. Under the welding parameters T=560℃, P=5 MPa,t=60 min, H=14μm, the bonding strength of welded joint can up to 121 MPa. Moreover, the thicknessof interlayer should match with the size of reinforced particles. If the thickness of interlayer istoo thin, it would have no effect on the welded joint beneficially. If the thickness of interlayeris too thick, it would cause the 'no-reinforcement zone' to appear.展开更多
The welding property of TiB2/ZL101 composite was investigated using electron beam(EB) welding experimental system with a function generator.The fine defect-free welding seam was obtained under proper processing para...The welding property of TiB2/ZL101 composite was investigated using electron beam(EB) welding experimental system with a function generator.The fine defect-free welding seam was obtained under proper processing parameters and scanning rate.The reinforcement particles TiB2 distributed homogeneously in welding seam without any segregation.The tensile results show that fracture occurs at the base metal and elastic modulus increases compared with base metal.Wear resistance of welding seam is improved greatly compared with base metal.The results show that the TiB2/ZL101 composite can be successfully welded by EB technology.展开更多
In this paper, a new method for welding SiCp/101A was put forward. It is LPI (liquid-phase-impacting) diffusionwelding. Through LPI diffusion welding SiCp/101A aluminum, the effect of welding parameters on the weldedj...In this paper, a new method for welding SiCp/101A was put forward. It is LPI (liquid-phase-impacting) diffusionwelding. Through LPI diffusion welding SiCp/101A aluminum, the effect of welding parameters on the weldedjoint property was investigated, and the optimal welding parameters were brought forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope in order to studythe relationship between the macro-properties of joint and the microstructure. The results show that LPI diffusionwelding could be used for welding aluminum matrix composites SiCp/101A successfully.展开更多
基金This work was supported by the National Natural Science Foundation of China (grant No.50171025) and by open project of foundation of National Key Laboratory of Metal Matrix Composite, Shanghai Jiao Tong University.
文摘Through the vacuum diffusion bonding for SiCp/ZLl01 aluminum matrix composite, the influence of bonding parameters on the joint properties was reported, with the aim to obtain optimal bonding parameters. The microstructureof joints was analyzed by means of optical microscope and scanning electron microscope in order to study the relationship between the macro-properties of joints and the microstructures. It was found that diffusion bonding couldbe used for bonding aluminum matrix composites successfully. Meanwhile, the properties of the matrix and the jointwere all affected by some defects such as the reinforcement aggregation in aluminum matrix composites made bystirring casting.
基金National Natural Science Foundation of China(Nos.U1610123,51674226,51574207,51574206)International Cooperation Project of the Ministry of Science and Technology of China(No.2014DFA50320)+3 种基金Science and Technology Major Project of Shanxi Province(No.MC2016-06)International Science and Technology Cooperation Project of Shanxi Province(No.2015081041)Research Project Supported by Shanxi Scholarship Council of China(No.2016-Key 2)Transformation of Scientific and Technological Achievements Special Guide Project of Shanxi Province(No.201604D131029)
文摘Influence of different extrusion pressures and pouring temperatures on comprehensive performance of(Al63Cu25Fe12)p/ZL101 composites is studied in this paper.The results show that the tensile strength,elongation and hardness of(Al63Cu25Fe12)p/ZL101 composite increase with the squeezing pressure increasing from 50 MPa to 100 MPa,and gradually reduce from 100 MPa to 150 MPa.In addition,the mechanical properties of the composite can be improved with pouring temperature growing,while the temperature should not exceed 760℃.When squeezing pressure is 100 MPa and pouring temperature is 720℃,mechanical properties of composites are the best.Finally,the mechanical properties of(Al 63 Cu 25 Fe 12)p/ZL101 composite will be improved by suitable heat treatment technology
基金This work was supported by the National Natural Science Foundation of China under grant No. 50171025.
文摘The liquid-phase-impacting (LPI) diffusion welding mechanism and microstructure of welded joint of aluminum matrixcomposite SiCp/101A have been studied. It shows that by LPl diffusion welding, the interface state between SiCparticle and matrix is prominent, the harmful microstructure or brittle phase can be restrained from the welded joint.Moreover, the density of dislocation in the matrix near the interface and in the matrix are all so higher than that ofparent composite, the dislocation entwists each other intensively resulted in welding the composite successfully.
基金This work is financially supported by the National Natural Science Foundation of China(No.50171025)
文摘Through the vacuum diffusion welding SiCp/ZL 101 aluminum with Cu interlayer,the effect of welding parameter and the thickness of Cu on the welded joint property wasinvestigated, and the optimal welding parameters were put forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope inorder to study the relationship between the macro-properties of joint and the microstructure. Theresults show that diffusion welding with Cu interlayer could be used for welding aluminum matrixcomposites SiCp/ZL 101 successfully.
基金This work was supported by the National Natural Science Foundation of China (No.50171025).
文摘Through the vacuum diffusion welding SiC_p/ZL101 aluminum with Ni interlayer,the effect of welding parameter and the thickness property of Ni on the welded joint wasinvestigated, and the optimal welding parameters were put forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope(SEM) in order to study the relationship between the macro-properties of joint and themicrostructure. The results show that diffusion welding with Ni interlayer can be used for weldingaluminum matrix composites SiC_p/ZL101 successfully. Under the welding parameters T=560℃, P=5 MPa,t=60 min, H=14μm, the bonding strength of welded joint can up to 121 MPa. Moreover, the thicknessof interlayer should match with the size of reinforced particles. If the thickness of interlayer istoo thin, it would have no effect on the welded joint beneficially. If the thickness of interlayeris too thick, it would cause the 'no-reinforcement zone' to appear.
基金Project(11ZR1417500) supported by Natural Science Foundation of Shanghai,China
文摘The welding property of TiB2/ZL101 composite was investigated using electron beam(EB) welding experimental system with a function generator.The fine defect-free welding seam was obtained under proper processing parameters and scanning rate.The reinforcement particles TiB2 distributed homogeneously in welding seam without any segregation.The tensile results show that fracture occurs at the base metal and elastic modulus increases compared with base metal.Wear resistance of welding seam is improved greatly compared with base metal.The results show that the TiB2/ZL101 composite can be successfully welded by EB technology.
基金This work was supported by the National Natural Science Foundation of China (No. 90205035, 50171025).
文摘In this paper, a new method for welding SiCp/101A was put forward. It is LPI (liquid-phase-impacting) diffusionwelding. Through LPI diffusion welding SiCp/101A aluminum, the effect of welding parameters on the weldedjoint property was investigated, and the optimal welding parameters were brought forward at the same time. Themicrostructure of joint was analyzed by means of optical-microscope, scanning electron microscope in order to studythe relationship between the macro-properties of joint and the microstructure. The results show that LPI diffusionwelding could be used for welding aluminum matrix composites SiCp/101A successfully.