The objective of this study is to improve the mechanical properties and machining performance of high thermal conductivity and low expansion silicon carbide dispersion-strengthened hypereutectic aluminum-silicon elect...The objective of this study is to improve the mechanical properties and machining performance of high thermal conductivity and low expansion silicon carbide dispersion-strengthened hypereutectic aluminum-silicon electronic packaging materials to meet the needs of aviation,aerospace,and electronic packaging fields.We used the powder metallurgy method and high-temperature hot pressing technology to prepare SiC/Al-Si composite materials with different SiC contents(5vol%,10vol%,15vol%,and 20vol%).The results showed that as the SiC content increased,the tensile strength of the composite material first increased and then decreased.The tensile strength was the highest when the SiC content was 15%;the sintering temperature significantly affected the composite material’s structural density and mechanical properties.Findings indicated 700℃was the optimal sintering and the optimal SiC content of SiC/Al-Si composite materials was between 10%and 15%.Besides,the sintering temperature should be strictly controlled to improve the material’s structural density and mechanical properties.展开更多
SiC reinforced graphite composites were prepared via introducing carbide silicon into the natural graphite flakes（NGF） by hot-pressing process. Their physical and mechanical properties, including density, open poros...SiC reinforced graphite composites were prepared via introducing carbide silicon into the natural graphite flakes（NGF） by hot-pressing process. Their physical and mechanical properties, including density, open porosity, flexural strength, and friction behavior were investigated. The addition of 30vol% Si C increased the bending strength of composites materials to 127 MPa, 2 times higher than 60 MPa of commercial pure graphite block. What was particularly interesting was that the as-obtained graphite composite with 30vol% Si C kept the same low friction coefficient of about 0.1 as pure graphite, and the wear resistance of composites increased.展开更多
A finite element method based on the cohesive zone model was used to study the micromachining process of nanosized silicon-carbide-particle(SiCp) reinforced aluminum matrix composites. As a hierarchical multiscale sim...A finite element method based on the cohesive zone model was used to study the micromachining process of nanosized silicon-carbide-particle(SiCp) reinforced aluminum matrix composites. As a hierarchical multiscale simulation method, the parameters for the cohesive zone model were obtained from the stress-displacement curves of the molecular dynamics simulation. The model considers the random properties of the siliconcarbide-particle distribution and the interface of bonding between the silicon carbide particles and the matrix.The machining mechanics was analyzed according to the chip morphology, stress distribution, cutting temperature, and cutting force. The simulation results revealed that the random distribution of nanosized SiCp causes non-uniform interaction between the tool and the reinforcement particles. This deformation mechanics leads to inhomogeneous stress distribution and irregular cutting force variation.展开更多
Sub-threshold characteristics of the dual material gate 4H-SiC MESFET （DMGFET） are investigated and the analytical models to describe the drain-induced barrier lowering （DIBL） effect are derived by solving one- an...Sub-threshold characteristics of the dual material gate 4H-SiC MESFET （DMGFET） are investigated and the analytical models to describe the drain-induced barrier lowering （DIBL） effect are derived by solving one- and two- dimensional Poisson＇s equations. Using these models, we calculate the bottom potential of the channel and the threshold voltage shift, which characterize the drain-induced barrier lowering （DIBL） effect. The calculated results reveal that the dual material gate （DMG） structure alleviates the deterioration of the threshold voltage and thus suppresses the DIBL effect due to the introduced step function, which originates from the work function difference of the two gate materials when compared with the conventional single material gate metal-semiconductor field-effect transistor （SMGFET）.展开更多
The technology of preparing reaction burning silicon carbide (RBSC) by replacing SiC/C with entirely carbonaceous raw materials is investigated. Experimental results show the predominant factors of successfully prepar...The technology of preparing reaction burning silicon carbide (RBSC) by replacing SiC/C with entirely carbonaceous raw materials is investigated. Experimental results show the predominant factors of successfully preparing RBSC are as following:strictly controlling the porosity and pore diameter of biscuit, obtaining ideal carbon network permeating of Si and completely reaction between Si and beta-SiC.展开更多
To improve the thermal shock resistance(TSR)of MgO-Al-C materials,three silicon-based raw materials with low expansion coefficients(Si,fused quartz,and SiC)were introduced to the materials,and their effects on the pro...To improve the thermal shock resistance(TSR)of MgO-Al-C materials,three silicon-based raw materials with low expansion coefficients(Si,fused quartz,and SiC)were introduced to the materials,and their effects on the properties of the materials were studied by XRD and SEM.The results show that:(1)the conversion of Si to SiC,SiO2 and forsterite at high temperatures improves the hot modulus of rupture(HMOR),TSR and oxidation resistance of the materials,and the optimal Si addition is 6 mass%;(2)fused quartz improves the TSR of the materials,but its high temperature softening and crystal transformation are not conducive to the HMOR and oxidation resistance of the materials,and the optimal addition is 2 mass%;(3)the SiC addition improves the TSR,HMOR and oxidation resistance of the materials;however,when the SiC addition exceeds 10 mass%,there are more micro-cracks in the materials,decreasing the TSR and oxidation resistance.展开更多
The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and p...The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and propagation of the crack, and the fracture behavior in materials have been observed and studied. It is found that in the case of the tensile test, the crack emerged in SiC fiber initially. In the case of the strong cohesion of the fiber-metal interface, the crack propagated in the fiber, meanwhile the fibers in the neighborhood of the cracked fiber began to crack and the Mg-Al metal deformed plastically, and at last the material fractured. Otherwise the toughness of the materials grows in the case of the lower cohesion of the fiber-metal matrix interface.展开更多
This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recen...This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recent evolution, and maturity, of the Ultra High Molecular Weight Polyethylene fibres enabling a completely new style of system to evolve e a stackable system of Hard Armour Plates. The science of body armour materials is quickly reviewed with emphasis upon current understanding of relevant energy-absorbing mechanisms in fibres, fabrics, polymeric laminates and ceramics. The trend in ongoing developments in ballistic fibres is then reviewed, analysed and future projections offered. Weaknesses in some of the ceramic grades are highlighted as is the value of using cladding materials to improve the robustness, and multi-strike performance, of Hard Armour Plates. Finally, with the drive for lighter, and therefore smaller, soft armour systems for military personnel the challenges for armour designers are reported, and the importance of the relative size of the Hard Armour Plate to the Soft Armour Insert is strongly emphasised.展开更多
Single-crystal silicon carbide(SiC)has been widely applied in the military and civil fields because of its excellent physical and chemical properties.However,as is typical in hard-to-machine materials,the good mechani...Single-crystal silicon carbide(SiC)has been widely applied in the military and civil fields because of its excellent physical and chemical properties.However,as is typical in hard-to-machine materials,the good mechanical properties result in surface defects and subsurface damage during precision or ultraprecision machining.In this study,single-and double-varied-load nanoscratch tests were systematically performed on single-crystal 4H-SiC using a nanoindenter system with a Berkovich indenter.The material removal characteristics and cracks under different planes,indenter directions,normal loading rates,and scratch intervals were analyzed using SEM,FIB,and a 3D profilometer,and the mechanisms of material removal and crack propagation were studied.The results showed that the Si-plane of the single-crystal 4H-SiC and edge forward indenter direction are most suitable for material removal and machining.The normal loading rate had little effect on the scratch depth,but a lower loading rate increased the ductile region and critical depth of transition.Additionally,the crack interaction and fluctuation of the depth-distance curves of the second scratch weakened with an increase in the scratch interval,the status of scratches and chips changed,and the comprehensive effects of the propagation and interaction of the three cracks resulted in material fractures and chip accumulation.The calculated and experimental values of the median crack depth also showed good consistency and relativity.Therefore,this study provides an important reference for the high-efficiency and precision machining of single-crystal SiC to ensure high accuracy and a long service life.展开更多
The development of China’s space industry puts forward urgent requirements for high-performance debris shielding materials and high energy density rechargeable battery.In this review,the recent progress on debris shi...The development of China’s space industry puts forward urgent requirements for high-performance debris shielding materials and high energy density rechargeable battery.In this review,the recent progress on debris shielding fibrous materials and high energy density Li-S battery are particularly summarized.According to the experimental results,basalt fibers and silicon carbide fibers were chosen as the effective filling shielding materials.The geometric structure of fabrics was also investigated.For the novel shielding materials,high-strength and flexible silicon carbide micro-nano fibrous membranes were designed and fabricated.The obtained membranes with excellent mechanical properties portend the potential applications in debris protection structure.Furthermore,the high specific energy lithium sulfur batteries have made remarkable progress in fundamental research and application research in recent years.In order to solve the key problems of polysulfides shuttle and slow redox kinetics in lithium sulfur battery,a series of transition metal compound@hollow carbon-based material as sulfur host with dual functions of catalysis and adsorption towards polysulfides were designed and constructed.The obtained Li-S pouch cells with high areal sulfur loading of 6.9 mg·cm^(-2)yield exceptional high practical energy density of 382 W·h·kg^(-1)under lean electrolyte of 3.5μL·mg^(-1),demonstrating the great potential of realistic high-energy Li-S batteries.展开更多
Reaction-bonded silicon carbide(RB-SiC)is an excellent engineering material with high hardness,stiffness,and resistance to chemical wear.However,its widespread use is hindered due to the properties mentioned above,mak...Reaction-bonded silicon carbide(RB-SiC)is an excellent engineering material with high hardness,stiffness,and resistance to chemical wear.However,its widespread use is hindered due to the properties mentioned above,making it difficult to machine functional surface structures through mechanical and chemical methods.This study investigated the fundamental characteristics of laser-induced periodic surface structures(LIPSSs)on RB-SiC via femtosecond pulsed laser irradiation at a wavelength of 1028 nm.Low-spatial-frequency LIPSS(LSFL)and high-spatial-frequency LIPSS(HSFL)formed on the surface along directions perpendicular to the laser polarization.SiC grains surrounded by a large amount of Si show a reduced threshold for LIPSS formation.By varying laser fluence and scanning speed,HSFL-LSFL hybrid structures were generated on the SiC grains.Transmission electron microscopy observations and Raman spectroscopy were carried out to understand the formation mechanism of the hybrid LIPSS.A possible mechanism based on the generation of multiple surface electromagnetic waves due to the nonlinear response of SiC was proposed to explain the hybrid structure formation.Furthermore,the direction of laser scanning with respect to laser polarization affects the uniformity of the generated LIPSS.展开更多
文摘The objective of this study is to improve the mechanical properties and machining performance of high thermal conductivity and low expansion silicon carbide dispersion-strengthened hypereutectic aluminum-silicon electronic packaging materials to meet the needs of aviation,aerospace,and electronic packaging fields.We used the powder metallurgy method and high-temperature hot pressing technology to prepare SiC/Al-Si composite materials with different SiC contents(5vol%,10vol%,15vol%,and 20vol%).The results showed that as the SiC content increased,the tensile strength of the composite material first increased and then decreased.The tensile strength was the highest when the SiC content was 15%;the sintering temperature significantly affected the composite material’s structural density and mechanical properties.Findings indicated 700℃was the optimal sintering and the optimal SiC content of SiC/Al-Si composite materials was between 10%and 15%.Besides,the sintering temperature should be strictly controlled to improve the material’s structural density and mechanical properties.
基金Funded by the National Natural Science Foundation of China(No.U1134102)
文摘SiC reinforced graphite composites were prepared via introducing carbide silicon into the natural graphite flakes（NGF） by hot-pressing process. Their physical and mechanical properties, including density, open porosity, flexural strength, and friction behavior were investigated. The addition of 30vol% Si C increased the bending strength of composites materials to 127 MPa, 2 times higher than 60 MPa of commercial pure graphite block. What was particularly interesting was that the as-obtained graphite composite with 30vol% Si C kept the same low friction coefficient of about 0.1 as pure graphite, and the wear resistance of composites increased.
基金supported by the National Science Foundation of China for Young Scientists (Grant No.51505331)
文摘A finite element method based on the cohesive zone model was used to study the micromachining process of nanosized silicon-carbide-particle(SiCp) reinforced aluminum matrix composites. As a hierarchical multiscale simulation method, the parameters for the cohesive zone model were obtained from the stress-displacement curves of the molecular dynamics simulation. The model considers the random properties of the siliconcarbide-particle distribution and the interface of bonding between the silicon carbide particles and the matrix.The machining mechanics was analyzed according to the chip morphology, stress distribution, cutting temperature, and cutting force. The simulation results revealed that the random distribution of nanosized SiCp causes non-uniform interaction between the tool and the reinforcement particles. This deformation mechanics leads to inhomogeneous stress distribution and irregular cutting force variation.
基金Project supported by the Pre-research Foundation from the National Ministries and Commissions of China (GrantNo.51308030201)
文摘Sub-threshold characteristics of the dual material gate 4H-SiC MESFET （DMGFET） are investigated and the analytical models to describe the drain-induced barrier lowering （DIBL） effect are derived by solving one- and two- dimensional Poisson＇s equations. Using these models, we calculate the bottom potential of the channel and the threshold voltage shift, which characterize the drain-induced barrier lowering （DIBL） effect. The calculated results reveal that the dual material gate （DMG） structure alleviates the deterioration of the threshold voltage and thus suppresses the DIBL effect due to the introduced step function, which originates from the work function difference of the two gate materials when compared with the conventional single material gate metal-semiconductor field-effect transistor （SMGFET）.
文摘The technology of preparing reaction burning silicon carbide (RBSC) by replacing SiC/C with entirely carbonaceous raw materials is investigated. Experimental results show the predominant factors of successfully preparing RBSC are as following:strictly controlling the porosity and pore diameter of biscuit, obtaining ideal carbon network permeating of Si and completely reaction between Si and beta-SiC.
基金the Scientific and Technological Research Project of the Henan Provincial Department of Science and Technology(No.212102210579).
文摘To improve the thermal shock resistance(TSR)of MgO-Al-C materials,three silicon-based raw materials with low expansion coefficients(Si,fused quartz,and SiC)were introduced to the materials,and their effects on the properties of the materials were studied by XRD and SEM.The results show that:(1)the conversion of Si to SiC,SiO2 and forsterite at high temperatures improves the hot modulus of rupture(HMOR),TSR and oxidation resistance of the materials,and the optimal Si addition is 6 mass%;(2)fused quartz improves the TSR of the materials,but its high temperature softening and crystal transformation are not conducive to the HMOR and oxidation resistance of the materials,and the optimal addition is 2 mass%;(3)the SiC addition improves the TSR,HMOR and oxidation resistance of the materials;however,when the SiC addition exceeds 10 mass%,there are more micro-cracks in the materials,decreasing the TSR and oxidation resistance.
文摘The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and propagation of the crack, and the fracture behavior in materials have been observed and studied. It is found that in the case of the tensile test, the crack emerged in SiC fiber initially. In the case of the strong cohesion of the fiber-metal interface, the crack propagated in the fiber, meanwhile the fibers in the neighborhood of the cracked fiber began to crack and the Mg-Al metal deformed plastically, and at last the material fractured. Otherwise the toughness of the materials grows in the case of the lower cohesion of the fiber-metal matrix interface.
文摘This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recent evolution, and maturity, of the Ultra High Molecular Weight Polyethylene fibres enabling a completely new style of system to evolve e a stackable system of Hard Armour Plates. The science of body armour materials is quickly reviewed with emphasis upon current understanding of relevant energy-absorbing mechanisms in fibres, fabrics, polymeric laminates and ceramics. The trend in ongoing developments in ballistic fibres is then reviewed, analysed and future projections offered. Weaknesses in some of the ceramic grades are highlighted as is the value of using cladding materials to improve the robustness, and multi-strike performance, of Hard Armour Plates. Finally, with the drive for lighter, and therefore smaller, soft armour systems for military personnel the challenges for armour designers are reported, and the importance of the relative size of the Hard Armour Plate to the Soft Armour Insert is strongly emphasised.
基金Supported by National Natural Science Foundation of China(Grant No.51405034)Changsha Municipal Natural Science Foundation of China(Grant No.kq2202200)Hunan Provincial High-tech Industry Science and Technology Innovation Leading Program of China(Grant No.2022GK4027).
文摘Single-crystal silicon carbide(SiC)has been widely applied in the military and civil fields because of its excellent physical and chemical properties.However,as is typical in hard-to-machine materials,the good mechanical properties result in surface defects and subsurface damage during precision or ultraprecision machining.In this study,single-and double-varied-load nanoscratch tests were systematically performed on single-crystal 4H-SiC using a nanoindenter system with a Berkovich indenter.The material removal characteristics and cracks under different planes,indenter directions,normal loading rates,and scratch intervals were analyzed using SEM,FIB,and a 3D profilometer,and the mechanisms of material removal and crack propagation were studied.The results showed that the Si-plane of the single-crystal 4H-SiC and edge forward indenter direction are most suitable for material removal and machining.The normal loading rate had little effect on the scratch depth,but a lower loading rate increased the ductile region and critical depth of transition.Additionally,the crack interaction and fluctuation of the depth-distance curves of the second scratch weakened with an increase in the scratch interval,the status of scratches and chips changed,and the comprehensive effects of the propagation and interaction of the three cracks resulted in material fractures and chip accumulation.The calculated and experimental values of the median crack depth also showed good consistency and relativity.Therefore,this study provides an important reference for the high-efficiency and precision machining of single-crystal SiC to ensure high accuracy and a long service life.
基金Supported by the National Natural Science Foundation of China(52002400)Young Elite Scientists Sponsorship Program by CAST(YESS20200093)。
文摘The development of China’s space industry puts forward urgent requirements for high-performance debris shielding materials and high energy density rechargeable battery.In this review,the recent progress on debris shielding fibrous materials and high energy density Li-S battery are particularly summarized.According to the experimental results,basalt fibers and silicon carbide fibers were chosen as the effective filling shielding materials.The geometric structure of fabrics was also investigated.For the novel shielding materials,high-strength and flexible silicon carbide micro-nano fibrous membranes were designed and fabricated.The obtained membranes with excellent mechanical properties portend the potential applications in debris protection structure.Furthermore,the high specific energy lithium sulfur batteries have made remarkable progress in fundamental research and application research in recent years.In order to solve the key problems of polysulfides shuttle and slow redox kinetics in lithium sulfur battery,a series of transition metal compound@hollow carbon-based material as sulfur host with dual functions of catalysis and adsorption towards polysulfides were designed and constructed.The obtained Li-S pouch cells with high areal sulfur loading of 6.9 mg·cm^(-2)yield exceptional high practical energy density of 382 W·h·kg^(-1)under lean electrolyte of 3.5μL·mg^(-1),demonstrating the great potential of realistic high-energy Li-S batteries.
文摘Reaction-bonded silicon carbide(RB-SiC)is an excellent engineering material with high hardness,stiffness,and resistance to chemical wear.However,its widespread use is hindered due to the properties mentioned above,making it difficult to machine functional surface structures through mechanical and chemical methods.This study investigated the fundamental characteristics of laser-induced periodic surface structures(LIPSSs)on RB-SiC via femtosecond pulsed laser irradiation at a wavelength of 1028 nm.Low-spatial-frequency LIPSS(LSFL)and high-spatial-frequency LIPSS(HSFL)formed on the surface along directions perpendicular to the laser polarization.SiC grains surrounded by a large amount of Si show a reduced threshold for LIPSS formation.By varying laser fluence and scanning speed,HSFL-LSFL hybrid structures were generated on the SiC grains.Transmission electron microscopy observations and Raman spectroscopy were carried out to understand the formation mechanism of the hybrid LIPSS.A possible mechanism based on the generation of multiple surface electromagnetic waves due to the nonlinear response of SiC was proposed to explain the hybrid structure formation.Furthermore,the direction of laser scanning with respect to laser polarization affects the uniformity of the generated LIPSS.
