Numerical simulation and analysis of solid-liquid two-phase threedimensional unsteady flow in centrifugal slurry pump

Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid-liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.

Influence of Blade Thickness on Transient Flow Characteristics of Centrifugal Slurry Pump with Semi-open Impeller

As the critical component, the impellers of the slurry pumps usually have blades of a large thickness. The increasing excretion coefficient of the blades affects the flow in the impeller resulting in a relatively higher hydraulic loss, which is rarely reported. In order to investigate the influence of blade thickness on the transient flow characteristics of a centrifugal slurry pump with a semi-open impeller, transient numerical simulations were carried out on six impellers, of which the meridional blade thickness from the leading edge to trailing edge varied from 5-10 mm, 5-15 mm, 5-20 mm, 10-10 mm, 10-15 mm, and 10-20 mm, respectively. Then, two of the six impellers, namely cases 4 and 6, were manufactured and experimentally tested for hydraulic performance to verify the simulation results. Results of these tests agreed reasonably well with those of the numerical simulation. The results demonstrate that when blade thickness increases, pressure fluctuations at the outlet of the impeller become severe. Moreover, the standard deviation of the relative velocity in the middle portion of the suction sides of the blades decreases and that at the outlet of the impeller increases. Thus, the amplitude of the impeller head pulsation for each case increases. Meanwhile, the distribution of the time-averaged relative flow angle becomes less uniform and decreases at the outlet of the impeller. Hence, as the impeUer blade thickness increases, the pump head drops rapidly and the maximum efficiency point is offset to a lower flow rate condition. As the thickness of blade trailing edge increases by 10 mm, the head of the pump drops by approximately 5 m, which is approximately 10 % of the original pump head. Futhermore, it is for the first time that the time-averaged relative flow angle is being considered for the analysis of transient flow in centrifugal pump. The presented work could be a useful guideline in engineering practice when designing a centrifugal slurry pump with thick impeller blades.

Influence on the Solid−Liquid Two-Phase Flow from Cross-Section Area of Slurry Pumps for Deep-Sea Mining

To explore the mechanism of solid-liquid two-phase flow in deep-sea mining pumps,this paper investigates the influences of the impeller cross-section area on the multi-phase flow in the slurry pump.Experimental and numerical results are presented for two-phase flow in four impellers with different cross-section areas.They show that the degree of vortex strength and the passing capacity of particles increase as the cross-section area of the impeller.In addition,the correlations between the two-phase flow and cross-section area have been revealed by a mathematical model taking the force of the flow field into account.The simulation results confirm the theoretical analysis,while the experimental pump performances validate the numerical calculation.The influence of the cross-section area on two-phase flow and pump performance could provide theoretical support for the design of high-performance deep-sea mining slurry pumps.

A review on the hydraulic performance and erosion wear characteristic of the centrifugal slurry pump

The centrifugal slurry pump is widely applied for the transportation of liquid medium containing solid particles.The introduction of solid particles will lead to a decrease in efficiency and wear of the slurry pump.To solve this problem,it is imperative to review the hydraulic performance and erosion characteristic of slurry pumps under solid-liquid two-phase flow in recent years.In this review,firstly,the general structure and engineering application are introduced.Next,the experimental and simulation research methods of particle movement and erosion wear are explored.Then,the influence of solid particles on the hydraulic performance and particle distribution is analyzed.Afterwards,the variation laws of erosion wear under different flow-passing components and particle properties are clarified.Finally,according to the current research status and conclusions,the design optimization measures and future investigate direction are proposed,aiming to promote the resolution of wear damage and extend the service life of the slurry pump.