Antioxidation effects on Sm (Co, Cu, Fe, Zr)z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm(Co, Cu, Fe, Zr)z-sintered magnets was analyzed through SEM and EDS...Antioxidation effects on Sm (Co, Cu, Fe, Zr)z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm(Co, Cu, Fe, Zr)z-sintered magnets was analyzed through SEM and EDS. The results indicate that the antioxidation effect of the alloy powder treated in silane solution is better than that of the other methods. The alloy powders treated in stearic acid (SA) solution and polymethyl methacrylate (PMMA) solution can prevent powders from oxidation for a short period of time. Silane solution is not suitable for metal injection molding (MIM) because it severely damages the magnetic properties and microstructure of Sm(Co, Cu, Fe, Zr)z-sintered magnets. SA solution can not only prevent powders from oxidizing in MIM, but also does not damage magnetic properties and microstructure of Sm(Co, Cu, Fe, Zr)z magnets. The oxygen content of Sm(Co, Cu, Fe, Zr)z-sintered magnets by MIM is 3300μg·g^-1.展开更多
The influence of mean particle size on magnetic properties ofSm ( Co0.72Fe0. 15 Cu0. 1Zr0. 03 ) 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling t...The influence of mean particle size on magnetic properties ofSm ( Co0.72Fe0. 15 Cu0. 1Zr0. 03 ) 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling time, mean particle size decreases, specific surface increases, and sintering temperature decreases. The optimum sintering temperature of powders fabricated by baH-milling for 5, 7, 9 and 11 h are 1225, 1225, 1215 and 1215℃ respectively. The optimum value of Br, (BH)max, Hob and Hci of Sm ( Co0.72Fe0. 15 Cu0. 1Zr0. 03 ) 7.5 sintered magnets with powders ball-milling for 9 h and sintering at 1215 ℃ can reach 0.94 T, 708.4 kA·m^-1, 171.9 kJ·m^-3 and 2276.6 kA·m^-1 respectively, and the irreversible flux loss is less than 5 % after the sample ageing at 550 ℃ for 2 h, so the temperature stability improves and the magnets may be expected to be applied in the circumstances of 550 ℃.展开更多
Rare earth permanent magnets Sm(Co, Fe, Cu, Zr)z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm(Co0.72Fe0.15Cu0.1Zr0.03)7.5 magnet with...Rare earth permanent magnets Sm(Co, Fe, Cu, Zr)z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm(Co0.72Fe0.15Cu0.1Zr0.03)7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm(Co0.72Fe0.15Cu0.1Zr0.03)7.5, the magnetic field along central axis Bz in periodic permanent magnet (PPM) focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.展开更多
Behavior of the coercivity of the high-temperature Sm(Co0.88-xFexCu0.09Zr0.03)7 magnets depending on the temperature and time of annealing with the temperature decreasing stepwise from 700 to 400℃ was investigated.It...Behavior of the coercivity of the high-temperature Sm(Co0.88-xFexCu0.09Zr0.03)7 magnets depending on the temperature and time of annealing with the temperature decreasing stepwise from 700 to 400℃ was investigated.It is shown that the growth rate of coercivity abruptly increases at the initial stage of annealing in the vicinity of the Curie temperature of the SmCo5 phase.The origin of the effect is the counter diffusion of Cu and Co atoms through dislocation tubes,which form because of enhanced stresses and a partial breakage of coherent coupling at the interface of the Sm2 Co17 and SmCo5 phases.Diffusive enrichment of the SmCo5 phase in Cu close to the interface with Sm2 Co17 leads to relaxation of stresses and increases in the gradient of the magnetic domain-wall energy and coercivity.展开更多
The evolution of the microstructure,microchemistry and magnetic properties of the Sm(CobalFe_(0.28)-CuyZrx)_(7.6)magnets with different Zr and Cu contents was investigated.It is found that the coercivity of the Sm(Co,...The evolution of the microstructure,microchemistry and magnetic properties of the Sm(CobalFe_(0.28)-CuyZrx)_(7.6)magnets with different Zr and Cu contents was investigated.It is found that the coercivity of the Sm(Co,Fe,Cu,Zr)_(z)magnets is sensitive to Zr content.The deficiency of Zr content causes heterogeneity of Cu and Fe distributions,while an excessive Zr content leads to the formation of a SmCoZr impurity phase.The cellular structure and distribution of Cu concentration.gradient between the cell boundary phase and cell pha se are destroyed by inappropriate Zr content,which results in a reduction of coercivity.The Cu concentration difference between the cell boundary phase and cell phase increases with increasing Cu content.The coercivity of the Sm(CobalFe_(0.28)CuyZ_(r0.02))_(7.6)magnets increases from 10.4 to 25.4 kOe for y=0.05 and y=0.07.However,the excess of Cu element destroys the cell boundary phase and enlarges the cell size,resulting in a significant decrease of squareness and energy density.The optimum performance(remanence of 11.4 kG,coercivity of 25.4 kOe,maximum magnetic ene rgy product of 30.4 MGOe)was obtained for the Sm(Co_(0.63)Fe_(0.28)Cu_(0.07)Zr_(0.02))_(7.6)magnet.展开更多
Sm(Co,Cu,Fe,Zr)z magnets have drawn much attention for high-temperature applications due to their high Curie temperature,strong corrosion resistance and thermal stability.The effect of increasing Fe content on the dis...Sm(Co,Cu,Fe,Zr)z magnets have drawn much attention for high-temperature applications due to their high Curie temperature,strong corrosion resistance and thermal stability.The effect of increasing Fe content on the distribution of elements and squareness(Sr)of demagnetization curves were investigated for two kinds of magnets with different nominal compositions of Sm(CobalFe0.15-Cu0.07Zr0.03)7.8 and Sm(CobalFe0.28Cu0.07Zr0.03)6.6 in this work.The magnetic properties of the magnets with higher Fe content fluctuate greatly after different solution treatments,indicating that they are more sensitive to the process temperature.The increase in Fe content can obviously enhance the cellular phase size.Meanwhile,inhomogeneous Cu distribution is observed in the Sm(CobalFe0.28-Cu0.07Zr0.03)6.6 magnet,resulting in the different cellular structures and corresponding magnetic domain patterns in different regions in the inner grains.Furthermore,the lower Cu content regions are responsible for the wider magnetic domain,which have weaker resistance to applied magnetic field.As a result,Sr of demagnetization curve decreases with the increase in Fe content due to the inhomogeneous Cu distribution,which was confirmed by in-situ observation of electron probe micro-analyzer(EPMA)and magneto-optical Kerr optical microscope(MOKE).展开更多
A dynamic observation on the Sm (Co, Cu, Fe, Zr)_(7.4) permanent magnetic alloy with a 1000 kV HVEM and a study on the effect of Zr by Mossbauer effect are carried out. The magnetic property of the above magnets by po...A dynamic observation on the Sm (Co, Cu, Fe, Zr)_(7.4) permanent magnetic alloy with a 1000 kV HVEM and a study on the effect of Zr by Mossbauer effect are carried out. The magnetic property of the above magnets by powder metallurgy is Br=1.12 T, _iH_c=1078 kA/m, (BH)_(max)=243.6 kJ/m^3. It is found that the centers of the cellular structure. which plays an important role for _iH_c, form at 460℃ and grow up during 5000℃ to 700℃. The intrinsic coercivity of the alloy rises up with the gradual perfection, the size and amount increment of cellular structure. The Mossbauer experiment showed the addition of Zr induced atoms to enter into 2:17 phase from 1:5 phase, which raised the content and magnetic difference of the two phases. Adding Zr speeded up Fe atom to move to Co_3 crystal position from Co_1 position, hence raised the single-axis anisotropy of the alloy. The two effects are both beneficial for the rise of _iH_c.展开更多
基金Project supported by Specialized Research Fundfor the Doctoral Programof Higher Education (20040008015)ProgramforNew Century Excellent Talents in University (NCET)
文摘Antioxidation effects on Sm (Co, Cu, Fe, Zr)z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm(Co, Cu, Fe, Zr)z-sintered magnets was analyzed through SEM and EDS. The results indicate that the antioxidation effect of the alloy powder treated in silane solution is better than that of the other methods. The alloy powders treated in stearic acid (SA) solution and polymethyl methacrylate (PMMA) solution can prevent powders from oxidation for a short period of time. Silane solution is not suitable for metal injection molding (MIM) because it severely damages the magnetic properties and microstructure of Sm(Co, Cu, Fe, Zr)z-sintered magnets. SA solution can not only prevent powders from oxidizing in MIM, but also does not damage magnetic properties and microstructure of Sm(Co, Cu, Fe, Zr)z magnets. The oxygen content of Sm(Co, Cu, Fe, Zr)z-sintered magnets by MIM is 3300μg·g^-1.
文摘The influence of mean particle size on magnetic properties ofSm ( Co0.72Fe0. 15 Cu0. 1Zr0. 03 ) 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling time, mean particle size decreases, specific surface increases, and sintering temperature decreases. The optimum sintering temperature of powders fabricated by baH-milling for 5, 7, 9 and 11 h are 1225, 1225, 1215 and 1215℃ respectively. The optimum value of Br, (BH)max, Hob and Hci of Sm ( Co0.72Fe0. 15 Cu0. 1Zr0. 03 ) 7.5 sintered magnets with powders ball-milling for 9 h and sintering at 1215 ℃ can reach 0.94 T, 708.4 kA·m^-1, 171.9 kJ·m^-3 and 2276.6 kA·m^-1 respectively, and the irreversible flux loss is less than 5 % after the sample ageing at 550 ℃ for 2 h, so the temperature stability improves and the magnets may be expected to be applied in the circumstances of 550 ℃.
基金the National Basic Research Program (973) (2007CB31407)the International S&T Cooperation Program of China (2006DFA53410)
文摘Rare earth permanent magnets Sm(Co, Fe, Cu, Zr)z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm(Co0.72Fe0.15Cu0.1Zr0.03)7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm(Co0.72Fe0.15Cu0.1Zr0.03)7.5, the magnetic field along central axis Bz in periodic permanent magnet (PPM) focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.
基金Project supported by BRICSSTI Framework Program for Basic Research(RFBR-BRICS)(17-52-80072)DST-BRICS,and the State Assignment of Ministry of Science and Education of Russia(topic “Magnet)(AAAA-A18-118020290129-5)
文摘Behavior of the coercivity of the high-temperature Sm(Co0.88-xFexCu0.09Zr0.03)7 magnets depending on the temperature and time of annealing with the temperature decreasing stepwise from 700 to 400℃ was investigated.It is shown that the growth rate of coercivity abruptly increases at the initial stage of annealing in the vicinity of the Curie temperature of the SmCo5 phase.The origin of the effect is the counter diffusion of Cu and Co atoms through dislocation tubes,which form because of enhanced stresses and a partial breakage of coherent coupling at the interface of the Sm2 Co17 and SmCo5 phases.Diffusive enrichment of the SmCo5 phase in Cu close to the interface with Sm2 Co17 leads to relaxation of stresses and increases in the gradient of the magnetic domain-wall energy and coercivity.
基金the National Natural Science Foundation of China(51871005,51931007)the International S&T Cooperation Program of China(2015DFG52020)。
文摘The evolution of the microstructure,microchemistry and magnetic properties of the Sm(CobalFe_(0.28)-CuyZrx)_(7.6)magnets with different Zr and Cu contents was investigated.It is found that the coercivity of the Sm(Co,Fe,Cu,Zr)_(z)magnets is sensitive to Zr content.The deficiency of Zr content causes heterogeneity of Cu and Fe distributions,while an excessive Zr content leads to the formation of a SmCoZr impurity phase.The cellular structure and distribution of Cu concentration.gradient between the cell boundary phase and cell pha se are destroyed by inappropriate Zr content,which results in a reduction of coercivity.The Cu concentration difference between the cell boundary phase and cell phase increases with increasing Cu content.The coercivity of the Sm(CobalFe_(0.28)CuyZ_(r0.02))_(7.6)magnets increases from 10.4 to 25.4 kOe for y=0.05 and y=0.07.However,the excess of Cu element destroys the cell boundary phase and enlarges the cell size,resulting in a significant decrease of squareness and energy density.The optimum performance(remanence of 11.4 kG,coercivity of 25.4 kOe,maximum magnetic ene rgy product of 30.4 MGOe)was obtained for the Sm(Co_(0.63)Fe_(0.28)Cu_(0.07)Zr_(0.02))_(7.6)magnet.
基金financially supported by the National Natural Science Foundation of China(Nos.51331003 and 51871005)the International S&T Cooperation Program of China(No.2015DFG52020).
文摘Sm(Co,Cu,Fe,Zr)z magnets have drawn much attention for high-temperature applications due to their high Curie temperature,strong corrosion resistance and thermal stability.The effect of increasing Fe content on the distribution of elements and squareness(Sr)of demagnetization curves were investigated for two kinds of magnets with different nominal compositions of Sm(CobalFe0.15-Cu0.07Zr0.03)7.8 and Sm(CobalFe0.28Cu0.07Zr0.03)6.6 in this work.The magnetic properties of the magnets with higher Fe content fluctuate greatly after different solution treatments,indicating that they are more sensitive to the process temperature.The increase in Fe content can obviously enhance the cellular phase size.Meanwhile,inhomogeneous Cu distribution is observed in the Sm(CobalFe0.28-Cu0.07Zr0.03)6.6 magnet,resulting in the different cellular structures and corresponding magnetic domain patterns in different regions in the inner grains.Furthermore,the lower Cu content regions are responsible for the wider magnetic domain,which have weaker resistance to applied magnetic field.As a result,Sr of demagnetization curve decreases with the increase in Fe content due to the inhomogeneous Cu distribution,which was confirmed by in-situ observation of electron probe micro-analyzer(EPMA)and magneto-optical Kerr optical microscope(MOKE).
基金Project supported by the State Key Laboratory of Magnetism Institute of Physics, Academia Sinica.
文摘A dynamic observation on the Sm (Co, Cu, Fe, Zr)_(7.4) permanent magnetic alloy with a 1000 kV HVEM and a study on the effect of Zr by Mossbauer effect are carried out. The magnetic property of the above magnets by powder metallurgy is Br=1.12 T, _iH_c=1078 kA/m, (BH)_(max)=243.6 kJ/m^3. It is found that the centers of the cellular structure. which plays an important role for _iH_c, form at 460℃ and grow up during 5000℃ to 700℃. The intrinsic coercivity of the alloy rises up with the gradual perfection, the size and amount increment of cellular structure. The Mossbauer experiment showed the addition of Zr induced atoms to enter into 2:17 phase from 1:5 phase, which raised the content and magnetic difference of the two phases. Adding Zr speeded up Fe atom to move to Co_3 crystal position from Co_1 position, hence raised the single-axis anisotropy of the alloy. The two effects are both beneficial for the rise of _iH_c.