国产Zn-5%Al-混合稀土合金镀层高钒封闭索丝耐久性研究

以国家速滑馆首次应用的国产Zn-5%Al-混合稀土合金镀层高钒封闭索丝为研究对象,对其使用性能、基本特性及耐久性等进行研究。采用了国家速滑馆内部高空索体实际服役环境处的大气暴露试验方式,综合考虑索在加工安装过程中易产生的损伤,对索丝试件进行了划痕、刮擦、焊点的预制缺陷设计,研究了含预制缺陷的国产Zn-5%Al-稀土合金镀层高钒封闭索丝在真实使用环境中的大气腐蚀行为规律,并采用力学性能测试研究了索丝在服役环境大气腐蚀作用下的力学性能变化规律及不同缺陷对力学性能的影响。结果表明,加工安装过程中在索丝表面合金镀层产生的划痕、刮擦、焊点等损伤,会破坏合金镀层的完整性。大气暴露试验和力学性能试验中,三类缺陷对索丝金属镀层防大气腐蚀性能和单丝抗拉强度均有负面影响,其中焊点缺陷影响最大,单丝抗拉强度下降约40%。

行星式球磨工艺参数对SmCo_(5)粉体磁性能的影响研究

纳米晶SmCo_(5)粉体具有高矫顽力和强磁耦合的优点,是制备纳米复合永磁材料使用最广泛的硬磁材料之一。采用表面活性剂辅助球磨法制备SmCo_(5)微纳米片,采用行星式球磨机,系统研究了球磨时间、球料比和表面活性剂含量对SmCo_(5)粉体的形貌和磁性能的影响。结果表明随着球磨时间和球料比的增加,SmCo_(5)粉末的粒径和厚度减小并转化为微、纳米片,当球磨时间和球料比大于4 h和12∶1后,SmCo_(5)粉末的粒径和厚度变化不明显。选用球料比16∶1、球磨时间2 h、表面活性剂含量30%参数,SmCo_(5)粉体具有最优的磁性能,剩磁(Mr)为45.9 Am^(2)/kg,矫顽力(Hc)为1.13×10^(6) A/m。

Si元素对钛合金热稳定性影响研究

在不同温度下对3种不同Si含量的Ti-Si二元合金进行100h的热暴露实验,并通过力学性能表征其热稳定性,研究了Si元素对钛合金热稳定性的影响。结果表明,在实验条件下,Si元素的加入提高了合金的抗拉强度,Si含量越高,强度提升幅度越大;在热暴露过程中,当热暴露温度高于450℃时,Ti-Si合金的抗拉强度呈下降趋势,经500℃/100 h热暴露处理后表现出最差的热稳定性,其中Ti-0.4Si合金的伸长率降低至28.0%。Si元素扩散与偏聚形成的Ti_(5)Si_(3)是影响Ti-Si合金热稳定性的主要因素。

HD Processes in the Production of SmCo_5 Permanent Magnets

The application of ‘extreme’ hydrogen-decrepitation (HD) process using high-pressure disproportionation was extended to Sm-Co5-type-alloy. The alloy with nominal composition of Sm36Co64 was treated under 1.0～2.0 MPa H2 pressure for several hours at room temperature for decrepitation. After disproportionation were high hydrogen pressures, the bulk alloys were disproportionated into particles with a size of 200. Investigations by powder X-ray diffractometer (XRD) showed, the after HD sample crystallized in the hexagonal CaCu5-type structure. The temperature dependence of pressure analysis (TPA) curve of the SmCo5 alloy showed that the hydrogen absorption temperature was about 150 ℃. Cylindrical sintered magnets of composition Sm36Co64 were prepared using HD ball milled, isostatic pressing, vacuum sintering and subsequent heat treatment. The demagnetization curves showed that the HD processes could improve the magnetic properties and squareness factor of the SmCo5 sintered magnet.

高强韧QT800-5材质的研究与应用

以铸态高强韧珠光体球铁的开发与应用为研究目标,使用万能材料试验机和金相显微镜分析了球墨铸铁经多元合金化及二次孕育处理后的组织和和性能。结果表明,同时添加Ni、Cu、Mo后,采用二次孕育(倒包孕育+随流孕育),可获得95%珠光体、2级球化等级、6级大小石墨的基体组织。其抗拉强度≥854 MPa、屈服强度≥537 MPa、延伸率≥6%,满足了高强韧球铁的力学性能要求。

Artificial Neural Network and Fuzzy Logic Based Techniques for Numerical Modeling and Prediction of Aluminum-5%Magnesium Alloy Doped with REM Neodymium

In this study, the mechanical properties of aluminum-5%magnesium doped with rare earth metal neodymium were evaluated. Fuzzy logic (FL) and artificial neural network (ANN) were used to model the mechanical properties of aluminum-5%magnesium (0-0.9 wt%) neodymium. The single input (SI) to the fuzzy logic and artificial neural network models was the percentage weight of neodymium, while the multiple outputs (MO) were average grain size, ultimate tensile strength, yield strength elongation and hardness. The fuzzy logic-based model showed more accurate prediction than the artificial neutral network-based model in terms of the correlation coefficient values (R).

Effects of Strip Casting and Annealing on Electrochemical Properties of LPCNi_(3.55)Co_(0.75)Mn_(0.4)Al_(0.3) Hydrogen Storage Alloys

The effect of thickness (1 similar to 10 mm) of the ingots on the electrochemical properties of as-cast and annealed strip cast LPCNi3.55Co0.75Mn0.4Al0.3 hydrogen storage alloys was investigated. It is found that the 0.2 C discharge capacity of as-cast LPCNi3.55Co0.75Mn0.4Al0.3 alloy increases with the increase of the thickness of the ingots. As-east alloy with the thickness of 10 mm shows better activation property, higher 1C discharge capacity and better cyclic stability than others. It is mainly contributed to its larger unit cell volume and less internal stress. Annealed LPCNi3.55Co0.75Mn0.4Al0.3 alloy with the thickness of 3 mm shows much better comprehensive electrochemical properties than as-east one; The cyclic. stability of the alloy with the thickness of 6 mm and the activation properties of the alloys with the thickness of 3 similar to 6 mm are improved after annealing. It is mainly owing to the great release of internal stress and the decrease of the segregation of Mn in the alloys.

Microstructure and electrochemical properties of LaNi_(4-x)FeMn_x (x=0-0.8) hydrogen storage alloys

In order to reduce the cost of LaNi5 based hydrogen storage alloys, effect of substitution of Mn for Ni on structural and electrochemical properties of LaNi4-xFeMnx (x=0-0.8) hydrogen storage alloys was studied systematically. X-ray diffraction (XRD) and scanning electron microscope (SEM) showed that LaNi5 and La2Ni7 phases were invariably present in all alloy samples, and when x >= 0.4, (Fe, Ni) phase was observed. Electrochemical studies revealed that the discharge capacity reached a maximum value of 306.4 mAh/g when x=0.2 and the cycling stability decreased with the increase of x. With the increase of Mn content, hydrogen diffusion coefficient decreased, whereas high rate discharge-ability (HRD) and exchange current density first increased slowly when x <= 0.2 and then decreased markedly when x=0.8, indicating that electrochemical reaction on the surface of alloy electrodes had strong influence on kinetic property.

Research of heat treatment of low-Co AB_5 type hydrogen storage alloys for MH-Ni batteries

The effects of low-Co AB_5 type hydrogen storage alloys prepared by quenchingand annealing on the performances of MH-Ni batteries were investigated, and the characteristics ofthe low-Co AB_5 type hydrogen storage alloys were compared with those of the high-Co AB_5 typehydrogen storage alloy as well. The results showed that the faster the cooling of the low-Cohydrogen storage alloy is, the better homogeneity of the chemical composition for the alloy and thelonger cycle life of the battery are, but the electrochemical discharge capacity and high-ratedischarge ability are reduced. The high-rate discharge ability and charge retention of MH-Nibatteries for the conventional as-cast annealed low-Co hydrogen storage alloy were superior to thosefor the rapidly quenched low-Co hydrogen storage alloy and the high-Co hydrogen storage alloy, buta little inferior in the cycle life.

Electrochemical Properties of Strip Casting LPCNi_(3.55) Co_(0.75) Mn_(0.4) Al_(0.3) Hydrogen Storage Alloys

LPCNi 3.55 Co 0.75 Mn 0.4 Al 0.3 hydrogen storage alloy was investigated, and the effects of thickness of its strip casting ingots(as cast) on the electrochemical performances were discussed. It was found that the 0.2 C discharge capacity increased with the increase of the thickness (from 1 mm to 10 mm) of the ingots, mainly due to the enlargement of the unit cell volume; Among the thickness of the ingots in our study, 10 mm sample showed a better activation property; LPCNi 3.55 Co 0.75 Mn 0.4 Al 0.3 alloy with 10mm showed higher comprehensive properties than those with other thickness under 1C rate.

Crystal structure and hydrogen storage properties of(La,Ce)Ni_(5-x)M_x(M = Al, Fe, or Co) alloys

The effects of partial substitution of La by Ce and Ni by Al, Fe, or Co in LaNi_5-based alloys on hydrogen storage performance were systematically studied. All samples were prepared using vacuum arc melting in an argon atmosphere. The results showed that for LaNi_(5-x)M_x(M = Al, Fe, or Co) alloys, the lattice constants and unit cell volumes increased with an increasing amount of Al and Fe. On the other hand, these parameters decreased upon partial substitution of La by Ce. In addition, the lattice constant remained almost constant in the La_(0.6)Ce_(0.4)Ni_(5–x)Cox alloys regardless of the value of x(x = 0.3, 0.6, or 0.9), as Ce might enhance the homogeneity of the CaCu_5-type phase in Co-containing alloys. The hydrogen storage properties of the alloys were investigated using pressure, composition, and temperature isotherms. The experimental results showed that the plateau pressure decreased with an increasing content of Al, Fe, or Co, but it increased with Ce addition. Furthermore, the plateau pressures of all Co-containing alloys were almost identical upon substitution with Ce. Finally, the enthalpy(ΔH) and entropy(ΔS) values for all alloys were calculated using van't Hoff plots. The relationship between the lattice parameters and enthalpy changes for hydrogenation will be discussed.

Microstructure evolution of Ti5Si3 in Cu-Ti-Si alloys

The Cu-Ti-Si alloys containing in-situ formed Ti5Si3 are prepared. In order to clarify the Ti5Si3 formation processes and its microstructure characteristics, the as-cast and deeply etched Cu-Ti-Si alloys with different compositions and cooling rates were investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). It is found that the eutectic Ti5Si3 phases in Cu-Ti-Si alloys are rod-like with hexagonal cross section which tend to intertwine with each other to form a firm skeleton like a bird nest structure which can make the alloys keep their original shape even after etching off the Cu matrix. In addition, there is Cu in the center of many Ti5Si3 rods, resulting in a core-shell structure. With the increase of the cooling rate, Ti5Si3 distributes more uniformly, and the diameter of Ti5Si3 significantly decreases, with a minimum size of less than 100 nm, while the aspect ratio of Ti5Si3 increases.

Effect of Fe and Cu on Electrochemical Characteristics of Low-Co AB5 Type Alloys

In order to further reduce the cost of AB5 type rare earth-based hydrogen storage alloy, a low-Co AB5 type hydrogen storage alloy were by substituting Co with Cu and Fe.The characteristics of these alloys have been investigated by means of XRD, PCT, and measurement of electrochemical capacity and cycle life.The test results show that the effect of these two kinds of substituting elements on discharge capacity is Cu ＞ Fe, and the cycle life is on the contrary.Both of them have no distinct influence on activity speed, but activity speed increases with the decrease of Co.By the order way, the high discharge rate characteristics rise with the addition of Cu and decreasing of Co.

Anomalous Behavior of Magnetic Hysteresis Loop for SmCo_5 Alloy

Magnetic properties and microstructure of SmCo_5 alloys were examined. It is found that the coercivity ofthe alloy is strongly influenced by its microstructure. If more non- 1 : 5 phase precipitated particles wereformed, which are properly due to the existing of oxygen in the alloys introduced during the heat treatment process, the magnetic properties of the alloy decrease.

Structural heredity between Al5Ti1B and AlTi, AlB master alloys

Al5Ti1B master alloy was produced by two-step method. Experimental results show that the structure of Al5TilB master alloy depends on that of AlTi and AlB master alloys, the morphologies of TiAl3 depend on AlTi master alloy and the boride phases depend on AlB master alloy. There are remarkable structure heredity between Al5Ti1B master alloy and AlTi, AlB master alloys. Theoretical analyses show that AlTi and Al-B master alloys can change the melt structure of Al5Ti1B master alloy, then affect the solid structure of the master alloy.

The Influence of Mischmetal on Wetting of Steel by Zn+5wt%Al Alloys

The wetting of steel sheet by liquid Zn+5 wt%Al alloy has been measured by the Meniscograph. The result shows that the addition of mischmetal in Zn+5 wt%Al alloy decreases the surface tension of the alloy,reduces the wetting angle of the liquid alloy raising in steel substrate surface and enhances the adhesive power and wettability between them.It is concluded that the mischmetal addition in baths influences the reac- tion between steel sheet and liquid Zn+5 wt%Al alloy and thus improves the wettability of them.

CHARACTERISTICS OF METAL-HYDROGEN INTERACTION IN HYDROGEN STORAGE ALLOYS

The electronic structures are calculated by the DV-Xa molecular orbital method employing small model clusters in order to clarify the roles of the hydride forming elements, A, (e.g., La, Zr Ti, Mg) and non-forming elements, B, (e.g., Ni, Mn, Fe) in hydrogen storage alloys. It is confirmed from this calculation that hydrogen interacts more strongly with hydride non-forming elements, B, than hydride forming elements, A, in agreement with our previous calculations. However,the B-H interaction is enhanced only when some A element exists in the neighborhood. Otherwise, such a B-H interaction never operates in the alloy. In this sense,the coexistence of A and B elements are essential in the constitution of hydrogen storage alloys. Also, it is shown that the A/B compositional ratio of hydrogen storage alloys is understood in terms of a simple parameter, 2Bo(A - B) / /Bo(A - A)+ Bo(B-B)], where the Bo(A-B), Bo(A-A) and the Bo(B-B) are the bond strengths between atoms given in the parentheses.

Morphological Heredity of Intermetallic Nb_(5)Si_(3)Dendrites in Hypereutectic Nb-Si Based Alloys via Non-Equilibrium Solidification

For hypereutectic Nb-Si based alloys,primary Nb_(5)Si_(3)phases typically grow in a faceted mode during equilibrium or near-equilibrium solidification,which damages the ductility and toughness.To address this issue,here we artificially manipulate the growth morphology of Nb_(5)Si_(3)using electron beam surface melting(EBSM)and subsequent annealing treatments.Results show that such a non-equilibrium solidification pathway enables the transition from faceted growth to non-faceted dendritic growth of Nb_(5)Si_(3),along with evident microstructure refinement,generation of metastableβ-Nb_(5)Si_(3)phases and elimination of chemical segregation.The transformation fromβ-Nb_(5)Si_(3)toα-Nb_(5)Si_(3)and Nb solid solution(Nbss)particles is triggered by the annealing treatment at 1450°C for 5 h.Also,we find the annealing-mediated formation of inherited Nb_(5)Si_(3)dendrites that maintain the dendritic morphology of the original as-solidifiedβ-Nb_(5)Si_(3)dendrites.This work thus provides a feasible routine to obtain thermally stable and refinedα-Nb_(5)Si_(3)dendrites in hypereutectic Nb-Si based alloys.

Electrode Characteristics of MmNi_5-based Alloys for Nickel-Metal Hydride Batteries

Negative electrodes of the Ni-metal hydride battery were made from hydrogen storage alloy Mm0.9Ti0. 1Ni3. 9Mn0.4Co0.4Al0.3 mod fied by coating with Ni or mixing with Co powder. The cell volume expansion of hexagonal structure was about 12 % after coating with 11 % Ni on the alloy Surface,When this alloy was mixed with Co powder. the discharge capacity and the utilization efficiency of the hydrogen storage alloy increased. When the alloy was coated with 11 wt-% Ni and also mixed with 10 wt-% Co powder. the capacity decay for a small sealed cylindrical cell (AA size. 1 Ah) was only about 4 % after 200 cycles

铝合金经Si离子辐照后的力学性能及微观组织变化研究

采用核用LT21铝合金作为研究对象,用1.2MeVSi^(5+)对其进行辐照实验,并通过SEM、TEM和纳米压痕等手段,对辐照后材料的微观结构和力学性能变化进行分析。结果表明,经1.2MeVSi^(5+)辐照后,铝合金中析出二次相,二次相主要由硅和铁元素构成,且样品辐照后有明显的硬化趋势。LT21合金是使用在101堆重要的结构材料,研究其离子辐照后的变化规律有利于101堆退役工作的开展与进行,并为后续堆内辐照后铝合金的研究提供对照。