Upgrading and dephosphorization of Western Australian iron ore using reduction roasting by adding sodium carbonate

The technology of direct reduction by adding sodium carbonate （Na2CO3） and magnetic separation was developed to treat Western Australian high phosphorus iron ore. The iron ore and reduced product were investigated by optical microscopy and scanning electron microscopy. It is found that phosphorus exists within limonite in the form of solid solution, which cannot be removed through traditional ways. During reduction roasting, Na2CO3 reacts with gangue minerals （SiO2 and A1203）, forming aluminum silicate-containing phosphorus and damaging the ore structure, which promotes the separation between iron and phosphorus during magnetic separation. Meanwhile, Na2CO3 also improves the growth of iron grains, increasing the iron grade and iron recovery. The iron concentrate, assaying 94.12wt% Fe and 0.07wt% P at the iron recovery of 96.83% and the dephosphorization rate of 74.08%, is obtained under the optimum conditions. The final product （metal iron powder） after briquetting can be used as the burden for steelmaking by an alactrie a.re furnace to rer）la,ce scrar） steel.

Carbothermic reduction of vanadium titanomagnetite with the assistance of sodium carbonate

The carbothermic reduction of vanadium titanomagnetite concentrate(VTC)with the assistance of Na_(2)CO_(3)was conducted in an argon atmosphere between 1073 and 1473 K.X-ray diffraction and scanning electron microscopy were used to investigate the phase transformations during the reaction.By investigating the reaction between VTC and Na_(2)CO_(3),it was concluded that molten Na_(2)CO_(3)broke the structure of titanomagnetite by combining with the acidic oxides(Fe_(2)O_(3),TiO_(2),Al_(2)O_(3),and SiO_(2))to form a Na-rich melt and release FeO and MgO.Therefore,Na_(2)CO_(3)accelerated the reduction rate.In addition,adding Na_(2)CO_(3)also benefited the agglomeration of iron particles and the slag–metal separation by decreasing the viscosity of the slag.Thus,Na_(2)CO_(3)assisted carbothermic reduction is a promising method for treating VTC at low temperatures.

Photocatalysed Reduction of Aqueous Sodium Carbonate Using LaCoO_3 Nano Particles

Heterogeneous photocatalysed reduction of aqueous Na_2CO_3 was carried out by using nano LaCoO_3 semiconductor powders. Formic acid and formaldehyde were identified as photoproducts,and were measured spectrophotometrically using Nash reagent. The effect of different parameters such as sodium carbonate concentration,amount of photocatalyst and different light sources on the yield of photoproducts was also investigated. It shows that nano LaCoO_3 has photocatalytic activity. Irradiation leads to the production of electrons in the conduction band of the LaCoO_3 semiconductor. It is likely that the photoproduced electrons initially reduce CO_3 (2-) to HCOO -,and then to HCHO and CH_3OH.

The Photocatalyzed Reduction of Aqueous Sodium Carbonate Using Nano SrFeO_(3)

Heterogenous photocatalyzed reduction of aqueous Na2CO3 has been carried out by using nano SrFeO3 semiconductor powders. Formic acid, formaldehyde and methyl alcohol were identified as photoproducts, and were measured spectrophotometrically. The effect of the variation of different parameters such as sodium carbonate concentration, amount of photocatalyst and different light sources on the yield of photoproducts was also investigated. It shows that nano SrFeO3 has photocatalytic activity. Irradiation leads to the production of electrons in the conduction band of the SrFeO3 semiconductor. It is likely that the photoproduced electrons reduce CO32- initially to HCOO-, and then to HCHO and CH3OH.

Preparation of ultrafine silica from potash feldspar using sodium carbonate roasting technology

A novel process was developed for the preparation of ultrafine silica from potash feldspar. In the first step, potash feldspar was roasted with Na_2CO_3 and was followed by leaching using Na OH solution to increase the levels of potassium, sodium, and aluminum in the solid residue. The leaching solution was then carbonated to yield ultrafine silica. The optimized reaction conditions in the roasting process were as follows： an Na_2CO_3-to-potash feldspar molar ratio of 1.1, a reaction temperature of 875°C, and a reaction time of 1.5 h. Under these conditions, the extraction rate of SiO_2 was 98.13%. The optimized carbonation conditions included a final solution p H value of 9.0, a temperature of 40°C, a CO_2 flow rate of 6 m L/min, a stirring intensity of 600 r/min, and an ethanol-to-water volume ratio of 1：9. The precipitation rate and granularity of the SiO_2 particles were 99.63% and 200 nm, respectively. We confirmed the quality of the obtained ultrafine silica by comparing the recorded indexes with those specified in Chinese National Standard GB 25576―2010.

Influence of Sodium Carbonate Amount on Crystalline Phase and Structure Stability for Doping Nickel Hydroxide

Alpha nickel hydroxide has better performances than commercial beta nickel hydroxide. However, the main defect is that α-phase is difficult to synthesize and easily transformed to β-phase Ni（OH）2 upon aging in a strong alkaline solution. In this study, the Al-Co, Al-Yb, Yb-Co and Al-Yb-Co multiple doping was used respectively. By controlling the amount of sodium carbonate, the α-Ni（OH）2 was prepared by ultrasonic-assisted precipitation. And the influence of sodium carbonate on the crystalline phase and structure stability for alpha nickel hydroxide was studied. The results demonstrate that, with increasing amount, the biphase nickel hydroxide transforms to pure alpha nickel hydroxide gradually, and the structure stability is also improved. When the amount of sodium carbonate is 2 g, the sample still keeps α-Ni（OH）2 after being aged for 30 days, for Al-Yb-Co-Ni（OH）2. And when the amount is less than 2 g, the phase transformations exist in the samples with different extents. These results demonstrated that the amount of sodium carbonate is a critical factor to maintain the structural stability of α-Ni（OH）2.

Sodium Carbonate Peroxider

Soddium carbonate peroxider is a compound of hydrogen peroxide and sodium carbonate. Thanks to its effectiveness in laundry, bleaching and disinfecting, sodium carbonate peroxider is very popular on the market, and is used as a contrast colour in producing reductive pigments, and as a disinfectant

Bipolar membrane electrodialysis integrated with in-situ CO_(2)absorption for simulated seawater concentrate utilization,carbon storage and production of sodium carbonate

In the context of carbon capture,utilization,and storage,the high-value utilization of carbon storage presents a significant challenge.To address this challenge,this study employed the bipolar membrane electrodialysis integrated with carbon utilization technology to prepare Na_(2)CO_(3)products using simulated seawater concentrate,achieving simultaneous saline wastewater utilization,carbon storage and high-value production of Na_(2)CO_(3).The effects of various factors,including concentration of simulated seawater concentrate,current density,CO_(2)aeration rate,and circulating flow rate of alkali chamber,on the quality of Na_(2)CO_(3)product,carbon sequestration rate,and energy consumption were investigated.Under the optimal condition,the CO_(3)^(2-)concentration in the alkaline chamber reached a maximum of 0.817 mol/L with 98 mol%purity.The resulting carbon fixation rate was 70.50%,with energy consumption for carbon sequestration and product production of 5.7 k Whr/m^(3)CO_(2)and1237.8 k Whr/ton Na_(2)CO_(3),respectively.This coupling design provides a triple-win outcome promoting waste reduction and efficient utilization of resources.

Rare earth recovery from fluoride molten-salt electrolytic slag by sodium carbonate roasting-hydrochloric acid leaching

Fluorinated rare earth molten-salt electrolytic slag contains a considerable amount of rare earth elements,as well as a variety of heavy metals and fluorides that cause environmental pollution.Therefore,it is of great importance to fully utilise this resource.In this study,the transformation mechanism of fluorinated rare earth molten-salt electrolytic slag roasted with sodium carbonate,and the regulation mechanism of rare earth leaching under different roasting conditions were investigated with the help of thermodynamic calculation of the reactions and kinetic analysis.The thermodynamic and differential thermal thermogravimetric(DTA-TG)analysis shows that the transformation of rare earth fluoride to rare earth oxide is promoted at elevated temperature.Furthermore,the leaching experimental results show that increasing the temperature,time,hydrochloric acid concentration,and liquid-solid ratio can effectively promote the recovery of rare earths.The optimum experimental conditions are a roasting temperature of 700℃,roasting time of 2 h,and sodium carbonate to molten salt electrolytic slag mass ratio of 0.6,followed by leaching at 80℃with a liquid-solid ratio of 10:1 by adding 3 moI/L hydrochlo ric acid with stirring for 2 h.Under these conditions,the rare earths in the molten salt electrolytic slag are biologically transformed at a lower temperature and the leaching efficiency of rare earths exceeds 98%.

Hygroscopicity measurement of sodium carbonate,β-alanine and internally mixed β-alanine/Na2CO3 particles by ATR-FTIR

Water-uptakes of pure sodium carbonate(Na2CO3),pureβ-alanine and internally mixedβ-alanine/Na2CO3 aerosol particles with different mole ratios are first monitored using attenuated total reflectance Fourier transform infrared spectroscopy(ATR-FTIR)technique.For pure Na2CO3 aerosol particles,combining the absorptions at 877 and 1422 cm-1 with abrupt water loss shows the efflorescence relative humidity(ERH)of 62.9%–51.9%.Upon humidifying,solid Na2CO3 firstly absorbs water to from Na2CO3·H2O crystal at 72.0%RH and then deliquesces at 84.5%RH(DRH).As for pureβ-alanine particles,the crystallization takes place in the range of 42.4%–33.2%RH and becomes droplets at^88.2%RH.Whenβ-alanine is mixed with Na2CO3 at various mole ratios,it shows no efflorescence of Na2CO3 whenβ-alanine to Na2CO3 mole ratio(OIR)is 2:1.For 1:1 and 1:2β-alanine/Na2CO3 aerosols,the ERHs of Na2CO3 are 51.8%–42.3%and 57.1%–42.3%,respectively.Whileβ-alanine crystal appears from 62.7%RH for 2:1 and 59.4%RH for both 1:1 and 1:2 particles and lasts to driest state.On hydration,the DRH is 44.7%–75.2%for Na2CO3 with the OIR of 1:1 and 44.7%–69.0%for 1:2 mixture,and those of β-alanine are 74.8% for 2:1 mixture and 68.9%for two others.After the first dehumidification–humidification,all the water contents decrease despite of constituent fraction.And at^92%RH,the remaining water contents are 92%,89%and 82%at^92%RH,corresponding to OIR of 2:1,1:1 and 1:2 mixed system,respectively.

Roast Reaction of Bastinasite Concentrate Mixed with Sodium Carbonate

The research on the roast reaction mechanism of bastnasite concentrate mixture with Na 2CO 3 was carried out by means of thermal, X ray diffraction and chemical analyses. The isomorphous substitution, F -+Ce 3+ (Pr 3+ )→O 2- +Ce 4+ (Pr 4+ ), occurred and isomorphous mixed crystal, REO 1+x F 1-x (0< x <1), grew while roasting concentrate mixed with Na 2CO 3. REO 1+x F 1-x with different compositions were produced under different roasting conditions. It has been found that the lattice constant of REO 1+x F 1-x was a linear function of the content of fluorine: a 0=0 5499+0 00102 c F - (nm).

Thermally decarboxylated sodium bicarbonate:Interactions with water vapour,calorimetric study

Isothermal titration calorimetry （ITC） was used to study interactions between water vapour and the surface of thermally converted sodium bicarbonate （NaHCO3）. The decarboxyla- tion degree of the samples was varied from 3% to 35% and the humidity range was 54-100%. The obtained enthalpy values were all exothermic and showed a positive linear correlation with decarboxylation degrees for each humidity studied. The critical humidity, 75% （RHo）, was determined as the inflection point on a plot of the mean-AH kJ/mole Na2CO3 against RH. Humidities above the critical humidity lead to complete surface dissolution. The water uptake （m） was determined after each calorimetric experiment, complementing the enthalpy data. A mechanism of water vapour interaction with decarboxylated samples, including the formation of trona and Wegscheider＇s salt on the bicarbonate surface is proposed for humidities below RHo.

Carbonate-activated binder modified by supplementary materials for mine backfill and the associated heavy metal immobilization effects

Cemented paste backfill(CPB)is one of the effective methods for resource utilization of tailings,but the high cost of ordinary Portland cement(OPC)limits its utilization.Considering the poor performance of Na_(2)CO_(3)-activated binders,in this work,supplementary materials,including CaO,MgO,and calcined layered double hydroxide(CLDH),were used to modify their properties with the aim of finding an alternative binder to OPC.Isothermal calorimetry,X-ray diffraction,and thermogravimetric analyses were conducted to explore the reaction kinetics and phase assembles of the binder.The properties of the CPB samples,such as flowability,strength development,and heavy metal immobilization effects,were then investigated.The results show that the coupling utilization of MgO and CLDH showed good performance.The strength of the Mg_(2)-CLDH_(3) sample was approximately 2.94 MPa after curing for 56 d,which was higher than that of the OPC-based sample.Moreover the cost of the modified Na_(2)CO_(3)-activated binder was lower than that of the OPC-based binder.Modified sample showed satisfactory heavy metal immobilization effects.These findings demonstrate that carbonate-activated binder modified by supplementary materials can be suitable in CPB.

Solution chemistry of carbonate minerals and its effects on the flotation of hematite with sodium oleate

The effects of carbonate minerals（dolomite and siderite） on the flotation of hematite using sodium oleate as a collector were investigated through flotation tests, supplemented by dissolution measurements, solution chemistry calculations, zeta-potential measurements, Fourier transform infrared（FTIR） spectroscopic studies, and X-ray photoelectron spectroscopy（XPS） analyses. The results of flotation tests show that the presence of siderite or dolomite reduced the recovery of hematite and that the inhibiting effects of dolomite were stronger. Dissolution measurements, solution chemistry calculations, and flotation tests confirmed that both the cations（Ca^（2＋） and Mg^（2＋）） and CO_3^（2＋）ions dissolved from dolomite depressed hematite flotation, whereas only the 23CO-ions dissolved from siderite were responsible for hematite depression. The zeta-potential, FTIR spectroscopic, and XPS analyses indicated that Ca^（2＋）, Mg^（2＋）, and CO_3^（2-）（HCO_3^-） could adsorb onto the hematite surface, thereby hindering the adsorption of sodium oleate, which was the main reason for the inhibiting effects of carbonate minerals on hematite flotation.

NS codoped carbon nanorods as anode materials for high-performance lithium and sodium ion batteries

NS codoped carbon nanorods（NS-CNRs） were prepared using crab shell as template and polyphenylene sulfide（PPS） as both the C and S precursor, followed by carbonization in NH_3. The as-obtained NS-CNRs had a diameter of ~50 nm, length of several micrometers, and N and S contents of 12.5 at.% and 3.7 at.%,respectively, which can serve as anodes for both lithium-ion batteries（LIBs） and sodium ion batteries（SIBs）. When serving as an anode of LIB, the NS-CNRs delivered gravimetric capacities of 2154 mAh g^（-1）at current densities of 0.1 A g^（-1）and 625 mAh g^（-1）at current densities of 5.0 A g^（-1）for 1000 cycles.When serving as an anode of SIB, the NS-CNRs delivered gravimetric capacities of 303 mAh g^（-1）at current densities of 0.1 A g^（-1）and 230 mAh g^（-1）at current densities of 1.0 A g^（-1）for 3000 cycles. The excellent electrochemical performance of NS-CNRs could be ascribed to the one-dimensional nanometer structure and high level of heteroatom doping. We expect that the obtained NS-CNRs would benefit for the future development of the doped carbon materials for lithium ion batteries and other extended applications such as supercapacitor, catalyst and hydrogen storage.

Alkali Vapor Corrosion of Different Refractories at High Temperatures

Commercial high purity corundum brick,corundum-mullite brick,mullite brick,calcium hexaaluminate brick and calcium hexaaluminate-corundum brick were studied to investigate their reaction state and alkali vapor corrosion mechanism at 1370 and 1500℃.The results show that:(1)served in hot alkali vapor,the high-purity corundum brick has no obvious slag layer but expands dramatically;(2)the corundum-mullite brick shows obvious reactive expansion at 1370℃and melting corrosion happens at 1500℃;(3)at 1370℃alkali vapor and mullite brick react and form a slag layer without volume effect;when the temperature increases to 1500℃,the reaction melting corrosion intensifies;(4)the calcium hexaaluminate brick and the calcium hexaaluminate-corundum brick form a thin slag layer in alkali vapor,and the sample surface absorbs Na+to form a dense layer with small volume effect.

Dry Mix Slag—High-Calcium Fly Ash Binder. Part One: Hydration and Mechanical Properties

High-calcium fly ash (HCFA)—a residue of high-temperature coal combustion at thermal power plants, in combination with sodium carbonate presents an effective hardening activator of ground granulated blast-furnace slag (GGBFS). Substitution of 10% - 30% of GGBFS by HCFA and premixing of 1% - 3% Na2CO3 to this dry binary binder was discovered to give mortar compression strength of 10 - 30 to 30 - 45 MPa at 7 and 28 days when moist cured at ambient temperature. High-calcium fly ash produced from low-temperature combustion of fuel, like in circulating fluidized bed technology, reacts with water readily and is itself a good hardening activator for GGBFS, so introduction of Na2CO3 into such mix has no noticeable effect on the mortar strength. However, low-temperature HCFA has higher water demand, and the strength of mortar is compromised by this factor. As of today, our research is still ongoing, and we expect to publish more data on different aspects of durability of proposed GGBFS-HCFA binder later.

Preparation of Cr_2O_3 precursors by hydrothermal reduction in the abundant Na_2CO_3 and Na_2CrO_4 solution

Precursors of chromium oxide （p-Cr203） were prepared by reducing hexavalent chromium in the presence of sodium carbonate solution under hydrothermal conditions. Methanal was used as the reductant, and carbon dioxide was the acidulating agent. The influences of reaction temperature, initial pressure of carbon dioxide, isothermal time and methanal coefficient on Cr（VI） reduction were investigated. Ex- perimental results showed that Cr（VI） was reduced to Cr（III） with a yield of 99%. Chemical titration, thermogravimetry （TG）, X-ray diffrac- tion （XRD） analysis, and scanning electron microscopy （SEM） were used to characterize the p-Cr203 and Cr203. The series of p-Cr203 were found to be multiphase even if they presented different colors, from gray green to lavender. After these p-Cr203 samples were calcined, the product of rhombohedral Cr203 with a purity of 99.5wt% was obtained.

Preparation and Characterization of Nano-polymer Porous MgO

Porous carrier MgO which was aggregated by nano-particles has been firstly prepared by using a normal technology route. The MgO was rod-shaped and had large surface area. The factors which affect grain size and microstructure of MgO were explored.

Fundamentals in CO2 capture of Na2CO3 under a moist condition

Capacity and kinetics of COcapture of NaCOwere studied to determine the mechanism for COsequestration under ambient conditions. Bicarbonate formation of NaCOwas examined by a thermogravimetric analysis（TGA） under various COand water vapor concentrations and the accompanying structural changes of NaCOwere demonstrated by X-ray diffraction（XRD）. Morphological variations were observed during the reaction of COcapture through scanning electron microscope（SEM）. Structural changes and morphological variations, which occurred during the course of the reaction, were then connected to the kinetic and exothermic properties of the COcapture process from the XRD and SEM measurements. The results showed that the bicarbonate formation of NaCOhas two different pathways.For higher COand HO concentrations, the bicarbonate formation proceeded effectively. However, for lower COand HO concentrations, the reactions were more complicated. The formation of NaCO·HO from NaCOas the first step, followed by the subsequent formation of NaH（CO）, and then the bicarbonate formation proceeds. To understand such fundamental properties in COcapture of NaCOis very important for utilization of NaCOas a sorbent for COcapture.