Failure mechanism of bolting support and high-strength bolt-grouting technology for deep and soft surrounding rock with high stress

In deep underground mining, the surrounding rocks are very soft with high stress. Their deformation and destruction are serious, and frequent failures occur on the bolt support. The failure mechanism of bolt support is proposed to solve these problems. A calculation theory is established on the bond strength of the interface between the anchoring agent and surrounding rocks. An analysis is made on the influence law of different mechanical parameters of surrounding rocks on the interfacial bond strength. Based on the research, a new high-strength bolt-grouting technology is developed and applied on site. Besides, some helpful engineering suggestions and measures are proposed. The research shows that the serious deformation and failure, and the lower bond strength are the major factors causing frequent failures of bolt support. So, the bolt could not give full play to its supporting potential. It is also shown that as the integrity, strength, interface dilatancy and stress of surrounding rocks are improved, the bond strength will increase. So, the anchoring force on surrounding rocks can be effectively improved by employing an anchoring agent with high sand content, mechanical anchoring means, or grouting reinforcement. The new technology has advantages in a high strength, imposing pre-tightening force, and giving full play to the bolt supporting potential. Hence, it can improve the control effect on surrounding rocks. All these could be helpful references for the design of bolt support in deep underground mines.

An experimental study of a yielding support for roadways constructed in deep broken soft rock under high stress

A rationally designed support for deep roadways excavated in broken soft rock under high stress was investigated. The deformation and failure characteristics and the mechanism of ''yielding support'' was studied for anchor bolts and cables. The rail roadway of the 2-501 working face in the Liyazhuang Mine of the Huozhou coal area located in Shanxi province was used for field trials. The geological conditions used there were used during the design phase. The new ''highly resistant, yielding'' support system has a core of high strength, yielding bolts and anchor cables. The field tests show that this support system adapts well to the deformation and pressure in the deep broken soft rock. The support system effectively controls damage to the roadway and ensures the long term stability of the wall rock and safe production in the coal mine. This provides a remarkable economic and social benefit and has broad prospects for fur- ther application.

Bolt-grouting combined support technology in deep soft rock roadway

Analyzing the mineral composition, mechanical properties and ground stress testing in surrounding rock,the study investigated the failure mechanism of deep soft rock roadway with high stress. The boltgrouting combined support system was proposed to prevent such failures. By means of FLAC3D numerical simulation and similar material simulation, the feasibility of the support design and the effectiveness of support parameters were discussed. According to the monitoring the surface and deep displacement in surrounding rock as well as bolt axial load, this paper analyzed the deformation of surrounding rock and the stress condition of the support structure. The monitor results were used to optimize the proposed support scheme. The results of field monitors demonstrate that the bolt-grouting combined support technology could improve the surround rock strength and bearing capacity of support structure, which controlled the great deformation failure and rheological property effectively in deep soft rock roadway with high stress. As a result, the long term stability and safety are guaranteed.

A study of support strategies in deep soft rock:The horsehead crossing roadway in Daqiang Coal Mine

Geomechanics in deep mines becomes more complex and structural support in soft rock can be very difficult.Highly stressed soft rock subject to expansion deformation is particularly difficult to control.The Tiefa Coal Industry Group Daqiang Coal Mine is used as an example.A ventilation shaft,à550 horsehead,is located in tertiary soft rock.Analysis of the reasons for deformation shows an intumescent rock,which is easily damaged.Field observations and theoretical analysis led to a design capable of stabilizing the rock.A combination of spray,anchors,anchor bolts,and soft corner coupled truss supports allowed the deformation to be controlled.This provides a model for similar designs when support of a horsehead roadway is required.

Optimization of construction scheme and supporting technology for HJS soft rock tunnel

For a soft rock tunnel under high stress in jointed and swell soft rock(HJS), two construction schemes pilot-tunneling enlarging excavation and step-by-step excavation were optimized using FLAC2 D, and the deformation effects of the two construction schemes were verified by field tests. Based on engineering geological investigation and mechanical analysis of large deformations, the complex deformation mechanisms of stress expansion and structural deformation of the soft rock tunnel were confirmed,and support countermeasures from the complex deformation mechanism converted to a single type were proposed, and the support parameters were optimized by field tests. These technologies were proved by engineering practice, which produced significant technical and economic benefits.

Study on Asymmetric Deformation Law and Surrounding Rock Control Technology of High Stress Soft Rock Crossing Roadway

In order to solve the problem of asymmetric large deformation of high-stress soft rock crossing roadway under complex geological conditions in deep mines, taking the 2# total return airway of 76.2# section of Wuyang Coal Mine as the engineering background, the causes of asymmetric deformation and failure of soft rock crossing roadway in deep mines were summarized and analyzed by means of field investigation, theoretical analysis and numerical simulation, and the asymmetric high-efficiency support technology with large row spacing was studied. The results show that the lithology of roadway strata is the main cause of asymmetric deformation and failure of roadway. The shape change of roadway is not the main influencing factor of asymmetric deformation of roadway, but for the control of roadway surrounding rock, the straight wall semi-circular arch roadway is better than the rectangular roadway. The field industrial test shows that after adopting the new support design scheme, the displacement of the roof and floor of the roadway is reduced by 86.39% compared with the original support design scheme, and the displacement of the two sides of the roadway is reduced by 86.05% compared with the original support design scheme, which can ensure the normal and safe production of the roadway during the service period, and provide reference for the support design of other similar geological conditions.

Discussion on Reasonable Supporting Parameters for Repairing Underground Projects in Bulking Soft Rock

Based on analysis of the supporting object of bulking soft rock and comparing the supporting difficulty of the repairing projects with that of the newly excavated projects, this paper proposes a method to determine reasonable supporting parameters for soft rock project repairing. This method has been verified to be reasonable and economical in an industrial test.

Influence of dynamic pressure on deep underground soft rock roadway support and its application

Due to high ground stress and mining disturbance, the deformation and failure of deep soft rock roadway is serious, and invalidation of the anchor net-anchor cable supporting structure occurs. The failure characteristics of roadways revealed with the help of the ground pressure monitoring. Theoretical analysis was adopted to analyze the influence of mining disturbance on stress distribution in surrounding rock,and the change of stress was also calculated. Considering the change of stress in surrounding rock of bottom extraction roadway, the displacement, plastic zone and distribution law of principal stress difference under different support schemes were studied by means of FLAC3D. The supporting scheme of U-shaped steel was proposed for bottom extraction roadway that underwent mining disturbance. We carried out a similarity model test to verify the effect of support in dynamic pressure. Monitoring results demonstrated the change rules of deformation and stress of surrounding rock in different supporting schemes. The supporting scheme of U-shaped steel had an effective control on deformation of surrounding rock. The scheme was successfully applied in underground engineering practice, and achieved good technical and economic benefits.

RESEARCH ON REPAIR SUPPORT FOR FLOOR HEAVE IN SOFT ROCK ROADWAY

The run-around of Xiagou subincline bottom is a soft rock roadway, its floor has heaved over 1 m. ln this paper, by electronic microscope scanning and X-ray diffraction analy-sis, the components of the soft rock are determined and the breaking mechanism of roadway is analyzed as well. Through finite element calculation and simulation model test, the reasonable repair support method is put forward.

Study on the new shell bolting and shotcrete support and its application in soft rock tunnels

A new kind of tunnel support was put forward on the basis of the anchor spraysupport principle. The mechanics of the new three-dimensional steel bar shotcrete liningsupport was studied and the structure's internal forces were analyzed. The model experiment was done relying on the industrial test. The conclusion of numerical calculationsproved that the ANSYS program is reasonable and creditable. It was compared to otherkinds of support that are commonly used in soft rock tunnels. The technique and economiccontrasts of the typical tunnel with support three-dimensional steel bar were completed.

APPLICATION OF NEURAL NETWORK TO SUPPORT OF ROADWAY IN SOFT ROCK

It is well known that artificial neural network which has marvelous ability to gain knowledge has been widely used in various engineering field.In this paper, support of roadway in soft rock has been researched based on neural network.

Surrounding Rock Control Technology of Strong Dynamic Pressure Roadway in Hudi Coal Industry

Aiming at the problems of large deformation and difficult maintenance of deep soft rock roadway under the influence of high ground stress and strong dynamic pressure, taking the surrounding rock control of 1105 lane in Hudi Coal Industry as an example, the deformation characteristics and surrounding rock control measures of deep soft rock roadway are analyzed and discussed by means of geological data analysis, roadway deformation monitoring, rock crack drilling and field test. The results show that the main causes of roadway deformation are high ground stress, synclinal tectonic stress, advance mining stress, roadway penetration and surrounding rock fissure development. Based on the deformation characteristics and mechanism of lane 1105, the supporting countermeasures of “roof synergic support, layered grouting, anchor cable beam support, closed hardening of roadway surface” are proposed, which can provide reference for the control of deep roadway surrounding rock under similar conditions.

Controlling entry in soft rock with natural support strength,strikesill,etc.

Presented the concept of the natural support strength.The natural support strength,the strike sill,the multifunction retractors (developed by the author) and etc.were used with the technical measures to change the passive support to the initiative support, and the soft rock entry was supported.And its process is simple and less equipment is needed,and the cost is low and the advance rate is high,which can meet the require- ments of actual mining.It solves many support difficult problems.

Anchoring mechanism and application of hydraulic expansion bolts used in soft rock roadway floor heave control

Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.

Numerical simulation of creep characteristics of soft roadway with bolt-grouting support

Based on the engineering background of a soft rock roadway in Qinan Coal Mine 82 Area,Huaibei Mining Group,three creep models with different support patterns in soft rock roadway were established by using geotechnical software of FLAC2D.According to the calculation results of different models,the change law of mechanical properties with the time of bolt-grouting support structure was obtained.Furthermore,for the test bolt-grouting support roadway,the deformation law of surrounding rock got by underground industrial experiment and field observation accords with the creep law got by numerical calculation.The results of numerical calculation and field observation show that,compared with other supports,the creep of bolt-grouting support roadway enters the steady-state creep stage from tertiary creep stage ahead,the deformations of roof,floor and two sides are decreased greatly,the plastically deforming area in surrounding rock is reduced obviously,and the distribution ranges of maximum and minimum principal stress are shrank obviously.All those fully show that the bolt-grouting support has its remarkable advantages in controlling surrounding rock creep and improving the whole strength of surrounding rock and self-bearing capacity.

The principle of stability control of surrounding rock-bearing structures in high stress soft rock roadways

Through the description of the deformational features of the surrounding rockaround high stress engineering soft rock roadways,the coupling stabilization principle ofinner and outer structures in surrounding rock was put forward.The supporting principlesof high stress engineering soft rock roadway (high resistance and yielding support,timelysupport,high strength and high stiffness supports) were proposed,which were applied inengineering practices,and obtained better achievements.

软岩隧道支护让压体系优化及安全状态易损性评价

软岩隧道围岩参数变异性大,支护体系与围岩相互作用不确定性强,易发生大变形等安全问题,为此国内外开展了隧道让压支护优化等工作以应对上述风险,但对其安全状态评价仍面临诸多难题。设计了一种新型柔-刚型让压接头,并基于可靠度分析方法,从易损性出发,综合拱顶沉降及初衬强度破坏准则,提出了基于概率的隧道开挖安全状态易损性评价方法。其通过利用概率有限元分析围岩‒支护相互作用,拟合形成极限状态功能函数响应面,经由随机抽样获得隧道开挖失效概率与可靠度指标;以此为基础,建立拱顶沉降与结构应力响应之间的拟合关系,提出了基于拱顶沉降的结构极限状态条件概率计算方法,并根据概率分布区间划定易损区进行支护安全性评价。基于上述理论方法,结合工程实际,开展了新型让压支护与传统刚性支护的易损性对比分析,验证了让压支护体系在大变形承载可靠性方面的优势。

极高地应力软岩隧道非对称变形机理及支护优化研究

针对极大断面公路隧道施工中出现的非对称大变形问题,考虑高地应力第一主应力与隧道轴线关系、层状软岩夹层与互层状态、掌子面软岩空间不对称、地下水等因素,基于对工程地质条件、围岩与支护结构失效及破坏特征的分析,结合岩样物理力学特性室内试验研究及地应力实测情况,探究了非对称大变形形成机理并提出针对性的支护结果优化方案。结果表明:高地应力层状软岩隧道围岩不对称变形是在岩层倾角α、最大水平主应力与隧道轴线夹角β和岩层夹角γ、围岩岩性和地下水综合作用下的大变形,围岩不对称部位由以上几种因素共同决定;当主应力σ1与隧道轴线既不垂直也不平行时,会产生挤压性偏压构造水平地应力,使隧道横断面侧向受力不对称,发生偏压性非对称大变形;通过改变锚杆的布设方式、提高超前注浆小导管的长度和刚度、喷射临时封闭、在防水板与喷射砼间增加高密度橡塑海绵板缓冲层等措施,可以有效的减少变形量,防止围岩因开挖扰动而松动和坍塌。