Non-flow aqueous zinc-bromine batteries without auxiliary components(e.g.,pumps,pipes,storage tanks)and ion-selective membranes represent a cost-effective and promising technology for large-scale energy storage.Unfort...Non-flow aqueous zinc-bromine batteries without auxiliary components(e.g.,pumps,pipes,storage tanks)and ion-selective membranes represent a cost-effective and promising technology for large-scale energy storage.Unfortunately,they generally suffer from serious diffusion and shuttle of polybromide(Br^(-),Br^(3-))due to the weak physical adsorption between soluble polybromide and host carbon materials,which results in low energy efficiency and poor cycling stability.Here,we develop a novel self-capture organic bromine material(1,10-bis[3-(trimethylammonio)propyl]-4,4'-bipyridinium bromine,NVBr4)to successfully realize reversible solid complexation of bromide components for stable non-flow zinc-bromine battery applications.The quaternary ammonium groups(NV^(4+)ions)can effectively capture the soluble polybromide species based on strong chemical interaction and realize reversible solid complexation confined within the porous electrodes,which transforms the conventional“liquid-liquid”conversion of soluble bromide components into“liquid-solid”model and effectively suppresses the shuttle effect.Thereby,the developed non-flow zinc-bromide battery provides an outstanding voltage platform at 1.7 V with a notable specific capacity of 325 mAh g^(-1)NVBr4(1 A g^(-1)),excellent rate capability(200 mAh g^(-1)NVBr4 at 20 A g^(-1)),outstanding energy density of 469.6 Wh kg^(-1)and super-stable cycle life(20,000 cycles with 100%Coulombic efficiency),which outperforms most of reported zinc-halogen batteries.Further mechanism analysis and DFT calculations demonstrate that the chemical interaction of quaternary ammonium groups and bromide species is the main reason for suppressing the shuttle effect.The developed strategy can be extended to other halogen batteries to obtain stable charge storage.展开更多
Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid d...Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid dynamics(CFD),which requires high computing resources,and a combination with machine learning was proposed to construct a rapid prediction model for the liquid flow and solid concentration fields in a SE tank.Through scientific selection of calculation samples via orthogonal experiments,a comprehensive dataset covering a wide range of conditions was established while effectively reducing the number of simulations and providing reasonable weights for each factor.Then,a prediction model of the SE tank was constructed using the K-nearest neighbor algorithm.The results show that with the increase in levels of orthogonal experiments,the prediction accuracy of the model improved remarkably.The model established with four factors and nine levels can accurately predict the flow and concentration fields,and the regression coefficients of average velocity and solid concentration were 0.926 and 0.937,respectively.Compared with traditional CFD,the response time of field information prediction in this model was reduced from 75 h to 20 s,which solves the problem of serious lag in CFD applied alone to actual production and meets real-time production control requirements.展开更多
Three-dimensional solid-liquid flow is mathematically formulated by means of the 'two-fluid' approach and the two-phase k-ε-AP turbulence model. The turbulent fluctuation correlations appearing in the Reynold...Three-dimensional solid-liquid flow is mathematically formulated by means of the 'two-fluid' approach and the two-phase k-ε-AP turbulence model. The turbulent fluctuation correlations appearing in the Reynolds time averaged governing equations are fully incorporated. The solid-liquid flow field and solid concentration distribution in baffled stirred tanks with a standard Rushton impeller are numerically simulated using an improved 'inner-outer'iterative procedure. The flow pattern is identified via the velocity vector plots and a recirculation loop with higher solid concentration is observed in the central vicinity beneath the impeller. Comparison of the simulation with experimental data on the mean velocities and the turbulence quantities of the solid phase is made and quite reasonable agreement is obtained except for the impeller swept volume. The counterpart of liquid phase is presented as well.The predicted solid concentration distribution for three experimental cases with the average solid concentration up to 20% is also found to agree reasonably with the experimental results published in the literature.展开更多
The critical impeller speed, N_(JS), for complete suspension of solidparticles in the agitated solid-liquid two-phase system in baffled stirred tanks with a standardRushton impeller is predicted using the computationa...The critical impeller speed, N_(JS), for complete suspension of solidparticles in the agitated solid-liquid two-phase system in baffled stirred tanks with a standardRushton impeller is predicted using the computational procedure proposed in Part Ⅰ. Three differentnumerical criteria are tested for determining the critical solid suspension. The predicted N_(JS)is compared with those obtained from several empirical correlations. It is suggested the mostreasonable criterion for determining the complete suspension of solid particles is the positive signof simulated axial velocity of solid phase at the location where the solid particles are mostdifficult to be suspended.展开更多
External contamination particles or wear particles corroded by a valve body are mixed into the fluid. As a result, when the fluid enters the fitting clearance of the valve core, it can cause an increase in resistance ...External contamination particles or wear particles corroded by a valve body are mixed into the fluid. As a result, when the fluid enters the fitting clearance of the valve core, it can cause an increase in resistance and lead to sticking failure of the valve core. This paper analyzes solid-liquid flow characteristics in fitting clearances and valve-core sticking based on the Euler-Euler model, using a typical hydraulic valve as an example. The impact of particle concentration and diameter on flow characteristics and valve-core sticking force was analyzed. The highest volume fraction of particles was in the pressureequalizing groove(PEG), with peak values increasing as the particle diameter increased. The sticking force increased with increasing particle concentration. When the particle diameter was 12 μm, the sticking force was the largest, making this the sensitive particle diameter. Particle distribution and valve-core sticking force were compared for oval, rectangular, and triangular PEGs. The fluid-deflection angles in oval and rectangular PEGs were larger, and their values were 32.83° and 39.15°, respectively. The fluid-deflection angle in the triangular PEG was relatively small, less than 50% that of the oval or rectangular PEGs. The particle-volume-fraction peaks in oval, rectangular, and triangular PEGs were 0.0317, 0.0316, and 0.0312, respectively. The sticking forces of oval, rectangular, and triangular PEGs were 4.796, 4.802, and 4.757 N, respectively when the particle diameter was 12 μm. This work provides a reference for design and research aimed at reducing valve-core sticking.展开更多
The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all th...The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics (CFD) code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.展开更多
Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of...Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid-liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.展开更多
In engineering practice, single-phase water hammer models are still employed to analyze the water hammer of solid-liquid flow. According to the characteristics of solid-liquid flow, continuity equations and momentum e...In engineering practice, single-phase water hammer models are still employed to analyze the water hammer of solid-liquid flow. According to the characteristics of solid-liquid flow, continuity equations and momentum equations of pseudo-homogeneous flows are deduced, and a pseudo-homogeneous water hammer model is thus built and verified with experiment results. The characteristics of solid-liquid flow’s viscosity, resistance and wave velocity are considered in the model. Therefore, it has higher precision than a single-phase model.展开更多
Chokes are one of the most important components of downhole flow-control equipment. The particle erosion mathematical model, which considers particle-particle interaction, was established and used to simulate solid pa...Chokes are one of the most important components of downhole flow-control equipment. The particle erosion mathematical model, which considers particle-particle interaction, was established and used to simulate solid particle movement as well as particle erosion characteristics of the solid-liquid two-phase flow in a choke. The corresponding erosion reduction approach by setting ribs on the inner wall of the choke was advanced. This mathematical model includes three parts: the flow field simulation of the continuous carrier fluid by an Eulerian approach, the particle interaction simulation using the discrete particle hard sphere model by a Lagrangian approach and calculation of erosion rate using semiempirical correlations. The results show that particles accumulated in a narrow region from inlet to outlet of the choke and the dominating factor affecting particle motion is the fluid drag force. As a result, the optimization of rib geometrical parameters indicates that good anti-erosion performance can be achieved by four ribs, each of them with a height (H) of 3 mm and a width (B) of 5 mm equaling the interval between ribs (L).展开更多
A mathematical model is set to evaluate the 3-D dense solid-liquid two-phaseturbulent flow in a non-clogging mud pump, the flow feature in the impeller channel is simulatedwith the tool of IPSA. Meanwhile, resort to T...A mathematical model is set to evaluate the 3-D dense solid-liquid two-phaseturbulent flow in a non-clogging mud pump, the flow feature in the impeller channel is simulatedwith the tool of IPSA. Meanwhile, resort to TECPLOT as the post-processor, the simulation results isvisualized. The results show the main flow characteristics: There exists backflow and aberrantvelocities at inlet area and a relative velocity slip between two phases; A jet-wake flow pattern isdiscerned around the shroud-suction side area; The relative velocity vector of solid phase iscloser to the pressure surface than that of liquid phase and the trend is more obvious with theincrease of diameter; The kinetic energy of turbulence k and the dissipation rate e reach theirpeaks at the corner of pressure and suction surface. The simulation results show a good agreementwith the experimental flow features in the impeller channel, which prove the turbulent model used isvalid and provide a theoretical design basis to non-clogging pumps.展开更多
The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the ...The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the two-phase flow pumps, i.e., low overall efficiency and severe abrasion. In this study, the three-dimensional, steady, incompressible, and turbulent solid-liquid two-phase flows in a low-specific-speed centrifugal pump are numerically simulated and analyzed by using a computational fluid dynamics (CFD) code based on the mixture model of the two-phase flow and the RNG k-~ two-equation turbulence model, in which the influences of rotation and curvature are fully taken into account. The coupling between impeller and volute is implemented by means of the frozen rotor method. The simulation results predicted indicate that the solid phase properties in two-phase flow, especially the concentration, the particle diameter and the density, have strong effects on the hydraulic performance of the pump. Both the pump head and the efficiency are reduced with increasing particle diameter or concentration. However, the effect of particle density on the performance is relatively minor. An obvious jet-wake flow structure is presented near the volute tongue and becomes more remarkable with increasing solid phase concentration. The suction side of the blade is subject to much more severe abrasion than the pressure side. The obtained results preliminarily reveal the characteristics of solid-liquid two-phase flow in the centrifugal pump, and are helpful for improvement and empirical correction in the hydraulic design of centrifugal pumps.展开更多
The dense solid-phase governing equations for two-phase flows are obtained by using the kinetic theory of gas molecules.Assuming that the solid-phase velocity distributions obey the Maxwell equations,the collision ter...The dense solid-phase governing equations for two-phase flows are obtained by using the kinetic theory of gas molecules.Assuming that the solid-phase velocity distributions obey the Maxwell equations,the collision term for particles under dense two-phase flow conditions is also derived. In comparison with the governing equations of a dilute two-phase flow,the solid-particle's governing equations are developed for a dense turbulent solid-liquid flow by adopting some relevant terms from the dilute two-phase governing equations.Based on Cauchy-Helmholtz theorem and Smagorinsky model, a second-order dynamic sub-grid-scale(SGS)model,in which the sub-grid-scale stress is a function of both the strain-rate tensor and the rotation-rate tensor,is proposed to model the two-phase governing equations by applying dimension analyses.Applying the SIMPLEC algorithm and staggering grid system to the two-phase discretized governing equations and employing the slip boundary conditions on the walls,the velocity and pressure fields,and the volumetric concentration are calculated.The simulation results are in a fairly good agreement with experimental data in two operating cases in a conduit with a rectangular cross-section and these comparisons imply that these models are practical.展开更多
Manganese nodules on the ocean bed become attractive mineral resources because of its huge commercial benefits. In the last decades, a set of hydraulic lifting system with pipeline has been developed to mining these p...Manganese nodules on the ocean bed become attractive mineral resources because of its huge commercial benefits. In the last decades, a set of hydraulic lifting system with pipeline has been developed to mining these particles. It is inevitable that lifting pipe will oscillate due to its operation and the motion properties of the solid in the two-phase flow will be changed because of the oscillating of pipe-line. The pressure gradient along the lifting pipeline was investigated with a series of experiments. At the same time, a new pressure drop prediction method on the basis of Lagrange simulation technique was worked out by use of an axial momentum balance and this method provides a way to predict the pressure loss of solid-liquid mixture. The results show that compared with the fixed pipe transportation, the pressure gradient of the oscillating pipe is greater than that of the fixed pipe because of the collision and unsteady friction between particles and the pipe wall due to the oscillating motion of the pipe. Moreover, it is found that the prediction results are in good agreement with those of the experiments.展开更多
The flow injection analysis was firstly used for studying a solid-liquid adsorption system, and the dynamics process in the adsorption of dyestuff with regenerable chitin was traced by an online method of flow injecti...The flow injection analysis was firstly used for studying a solid-liquid adsorption system, and the dynamics process in the adsorption of dyestuff with regenerable chitin was traced by an online method of flow injection-spectrophotometry. Experimental results indicate that there is a linearization between the tested signals and the height of peaks with reciprocity coefficient 0.9999 by using the flow injection-spectrophotometry system to study the dynamics adsorption process in solidliquid system. The method shows a good stability and reproducibility. It provides a new method for the studies on adsorption dynamics in solid- liquid system.展开更多
基金the Guangdong Basic and Applied Basic Research Foundation(grant number:2019A1515011819,2021B1515120004)National Natural Science Foundation of China(22005207)Open Research Fund of Songshan Lake Materials Laboratory(2021SLABFN04).
文摘Non-flow aqueous zinc-bromine batteries without auxiliary components(e.g.,pumps,pipes,storage tanks)and ion-selective membranes represent a cost-effective and promising technology for large-scale energy storage.Unfortunately,they generally suffer from serious diffusion and shuttle of polybromide(Br^(-),Br^(3-))due to the weak physical adsorption between soluble polybromide and host carbon materials,which results in low energy efficiency and poor cycling stability.Here,we develop a novel self-capture organic bromine material(1,10-bis[3-(trimethylammonio)propyl]-4,4'-bipyridinium bromine,NVBr4)to successfully realize reversible solid complexation of bromide components for stable non-flow zinc-bromine battery applications.The quaternary ammonium groups(NV^(4+)ions)can effectively capture the soluble polybromide species based on strong chemical interaction and realize reversible solid complexation confined within the porous electrodes,which transforms the conventional“liquid-liquid”conversion of soluble bromide components into“liquid-solid”model and effectively suppresses the shuttle effect.Thereby,the developed non-flow zinc-bromide battery provides an outstanding voltage platform at 1.7 V with a notable specific capacity of 325 mAh g^(-1)NVBr4(1 A g^(-1)),excellent rate capability(200 mAh g^(-1)NVBr4 at 20 A g^(-1)),outstanding energy density of 469.6 Wh kg^(-1)and super-stable cycle life(20,000 cycles with 100%Coulombic efficiency),which outperforms most of reported zinc-halogen batteries.Further mechanism analysis and DFT calculations demonstrate that the chemical interaction of quaternary ammonium groups and bromide species is the main reason for suppressing the shuttle effect.The developed strategy can be extended to other halogen batteries to obtain stable charge storage.
基金financially supported by the National Natural Science Foundation of China(No.51974018the Open Foundation of the State Key Laboratory of Process Automation in Mining and Metallurgy(No.BGRIMM-KZSKL-2022-9).
文摘Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid dynamics(CFD),which requires high computing resources,and a combination with machine learning was proposed to construct a rapid prediction model for the liquid flow and solid concentration fields in a SE tank.Through scientific selection of calculation samples via orthogonal experiments,a comprehensive dataset covering a wide range of conditions was established while effectively reducing the number of simulations and providing reasonable weights for each factor.Then,a prediction model of the SE tank was constructed using the K-nearest neighbor algorithm.The results show that with the increase in levels of orthogonal experiments,the prediction accuracy of the model improved remarkably.The model established with four factors and nine levels can accurately predict the flow and concentration fields,and the regression coefficients of average velocity and solid concentration were 0.926 and 0.937,respectively.Compared with traditional CFD,the response time of field information prediction in this model was reduced from 75 h to 20 s,which solves the problem of serious lag in CFD applied alone to actual production and meets real-time production control requirements.
文摘Three-dimensional solid-liquid flow is mathematically formulated by means of the 'two-fluid' approach and the two-phase k-ε-AP turbulence model. The turbulent fluctuation correlations appearing in the Reynolds time averaged governing equations are fully incorporated. The solid-liquid flow field and solid concentration distribution in baffled stirred tanks with a standard Rushton impeller are numerically simulated using an improved 'inner-outer'iterative procedure. The flow pattern is identified via the velocity vector plots and a recirculation loop with higher solid concentration is observed in the central vicinity beneath the impeller. Comparison of the simulation with experimental data on the mean velocities and the turbulence quantities of the solid phase is made and quite reasonable agreement is obtained except for the impeller swept volume. The counterpart of liquid phase is presented as well.The predicted solid concentration distribution for three experimental cases with the average solid concentration up to 20% is also found to agree reasonably with the experimental results published in the literature.
文摘The critical impeller speed, N_(JS), for complete suspension of solidparticles in the agitated solid-liquid two-phase system in baffled stirred tanks with a standardRushton impeller is predicted using the computational procedure proposed in Part Ⅰ. Three differentnumerical criteria are tested for determining the critical solid suspension. The predicted N_(JS)is compared with those obtained from several empirical correlations. It is suggested the mostreasonable criterion for determining the complete suspension of solid particles is the positive signof simulated axial velocity of solid phase at the location where the solid particles are mostdifficult to be suspended.
基金supported by the National Key Research and Development Program of China(No.2021YFB2011300)the National Natural Science Foundation of China(No.52175067).
文摘External contamination particles or wear particles corroded by a valve body are mixed into the fluid. As a result, when the fluid enters the fitting clearance of the valve core, it can cause an increase in resistance and lead to sticking failure of the valve core. This paper analyzes solid-liquid flow characteristics in fitting clearances and valve-core sticking based on the Euler-Euler model, using a typical hydraulic valve as an example. The impact of particle concentration and diameter on flow characteristics and valve-core sticking force was analyzed. The highest volume fraction of particles was in the pressureequalizing groove(PEG), with peak values increasing as the particle diameter increased. The sticking force increased with increasing particle concentration. When the particle diameter was 12 μm, the sticking force was the largest, making this the sensitive particle diameter. Particle distribution and valve-core sticking force were compared for oval, rectangular, and triangular PEGs. The fluid-deflection angles in oval and rectangular PEGs were larger, and their values were 32.83° and 39.15°, respectively. The fluid-deflection angle in the triangular PEG was relatively small, less than 50% that of the oval or rectangular PEGs. The particle-volume-fraction peaks in oval, rectangular, and triangular PEGs were 0.0317, 0.0316, and 0.0312, respectively. The sticking forces of oval, rectangular, and triangular PEGs were 4.796, 4.802, and 4.757 N, respectively when the particle diameter was 12 μm. This work provides a reference for design and research aimed at reducing valve-core sticking.
基金supported by National Natural Science Foundation of China(Grant Nos.51076144,51276172)Zhejiang Provincial Natural Science Foundation of China(Grant Nos.R1100530,LY12E06002)National Basic Research Program of China(973 Program,Grant No.2009CB724303)
文摘The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics (CFD) code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.
基金Project(51375498)supported by the National Natural Science Foundation of China
文摘Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid-liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.
文摘In engineering practice, single-phase water hammer models are still employed to analyze the water hammer of solid-liquid flow. According to the characteristics of solid-liquid flow, continuity equations and momentum equations of pseudo-homogeneous flows are deduced, and a pseudo-homogeneous water hammer model is thus built and verified with experiment results. The characteristics of solid-liquid flow’s viscosity, resistance and wave velocity are considered in the model. Therefore, it has higher precision than a single-phase model.
基金supported by the Fund of Innovation Research Group of National Natural Science Foundation of China (Grant NO.5052160450323001)Major Program of National Natural Science Foundation of China (Grant No.50536020)
文摘Chokes are one of the most important components of downhole flow-control equipment. The particle erosion mathematical model, which considers particle-particle interaction, was established and used to simulate solid particle movement as well as particle erosion characteristics of the solid-liquid two-phase flow in a choke. The corresponding erosion reduction approach by setting ribs on the inner wall of the choke was advanced. This mathematical model includes three parts: the flow field simulation of the continuous carrier fluid by an Eulerian approach, the particle interaction simulation using the discrete particle hard sphere model by a Lagrangian approach and calculation of erosion rate using semiempirical correlations. The results show that particles accumulated in a narrow region from inlet to outlet of the choke and the dominating factor affecting particle motion is the fluid drag force. As a result, the optimization of rib geometrical parameters indicates that good anti-erosion performance can be achieved by four ribs, each of them with a height (H) of 3 mm and a width (B) of 5 mm equaling the interval between ribs (L).
文摘A mathematical model is set to evaluate the 3-D dense solid-liquid two-phaseturbulent flow in a non-clogging mud pump, the flow feature in the impeller channel is simulatedwith the tool of IPSA. Meanwhile, resort to TECPLOT as the post-processor, the simulation results isvisualized. The results show the main flow characteristics: There exists backflow and aberrantvelocities at inlet area and a relative velocity slip between two phases; A jet-wake flow pattern isdiscerned around the shroud-suction side area; The relative velocity vector of solid phase iscloser to the pressure surface than that of liquid phase and the trend is more obvious with theincrease of diameter; The kinetic energy of turbulence k and the dissipation rate e reach theirpeaks at the corner of pressure and suction surface. The simulation results show a good agreementwith the experimental flow features in the impeller channel, which prove the turbulent model used isvalid and provide a theoretical design basis to non-clogging pumps.
基金supported by National Natural Science Foundation of China (Grant No. 21076198)Zhejiang Provincial Natural Science Foundation of China (Granted No. R1100530)National Basic Research Program of China (973 Program,Grant No. 2009CB724303)
文摘The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the two-phase flow pumps, i.e., low overall efficiency and severe abrasion. In this study, the three-dimensional, steady, incompressible, and turbulent solid-liquid two-phase flows in a low-specific-speed centrifugal pump are numerically simulated and analyzed by using a computational fluid dynamics (CFD) code based on the mixture model of the two-phase flow and the RNG k-~ two-equation turbulence model, in which the influences of rotation and curvature are fully taken into account. The coupling between impeller and volute is implemented by means of the frozen rotor method. The simulation results predicted indicate that the solid phase properties in two-phase flow, especially the concentration, the particle diameter and the density, have strong effects on the hydraulic performance of the pump. Both the pump head and the efficiency are reduced with increasing particle diameter or concentration. However, the effect of particle density on the performance is relatively minor. An obvious jet-wake flow structure is presented near the volute tongue and becomes more remarkable with increasing solid phase concentration. The suction side of the blade is subject to much more severe abrasion than the pressure side. The obtained results preliminarily reveal the characteristics of solid-liquid two-phase flow in the centrifugal pump, and are helpful for improvement and empirical correction in the hydraulic design of centrifugal pumps.
基金The project supported by the National Natural Science Foundation of China (50176022)
文摘The dense solid-phase governing equations for two-phase flows are obtained by using the kinetic theory of gas molecules.Assuming that the solid-phase velocity distributions obey the Maxwell equations,the collision term for particles under dense two-phase flow conditions is also derived. In comparison with the governing equations of a dilute two-phase flow,the solid-particle's governing equations are developed for a dense turbulent solid-liquid flow by adopting some relevant terms from the dilute two-phase governing equations.Based on Cauchy-Helmholtz theorem and Smagorinsky model, a second-order dynamic sub-grid-scale(SGS)model,in which the sub-grid-scale stress is a function of both the strain-rate tensor and the rotation-rate tensor,is proposed to model the two-phase governing equations by applying dimension analyses.Applying the SIMPLEC algorithm and staggering grid system to the two-phase discretized governing equations and employing the slip boundary conditions on the walls,the velocity and pressure fields,and the volumetric concentration are calculated.The simulation results are in a fairly good agreement with experimental data in two operating cases in a conduit with a rectangular cross-section and these comparisons imply that these models are practical.
基金Project Supported by the National Natural Science Foundation of China. (Grant No: 49625101)
文摘Manganese nodules on the ocean bed become attractive mineral resources because of its huge commercial benefits. In the last decades, a set of hydraulic lifting system with pipeline has been developed to mining these particles. It is inevitable that lifting pipe will oscillate due to its operation and the motion properties of the solid in the two-phase flow will be changed because of the oscillating of pipe-line. The pressure gradient along the lifting pipeline was investigated with a series of experiments. At the same time, a new pressure drop prediction method on the basis of Lagrange simulation technique was worked out by use of an axial momentum balance and this method provides a way to predict the pressure loss of solid-liquid mixture. The results show that compared with the fixed pipe transportation, the pressure gradient of the oscillating pipe is greater than that of the fixed pipe because of the collision and unsteady friction between particles and the pipe wall due to the oscillating motion of the pipe. Moreover, it is found that the prediction results are in good agreement with those of the experiments.
文摘The flow injection analysis was firstly used for studying a solid-liquid adsorption system, and the dynamics process in the adsorption of dyestuff with regenerable chitin was traced by an online method of flow injection-spectrophotometry. Experimental results indicate that there is a linearization between the tested signals and the height of peaks with reciprocity coefficient 0.9999 by using the flow injection-spectrophotometry system to study the dynamics adsorption process in solidliquid system. The method shows a good stability and reproducibility. It provides a new method for the studies on adsorption dynamics in solid- liquid system.