Numerical Simulation and Analysis of Solid-liquid Two-phase Flow in Centrifugal Pump

The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the two-phase flow pumps, i.e., low overall efficiency and severe abrasion. In this study, the three-dimensional, steady, incompressible, and turbulent solid-liquid two-phase flows in a low-specific-speed centrifugal pump are numerically simulated and analyzed by using a computational fluid dynamics （CFD） code based on the mixture model of the two-phase flow and the RNG k-~ two-equation turbulence model, in which the influences of rotation and curvature are fully taken into account. The coupling between impeller and volute is implemented by means of the frozen rotor method. The simulation results predicted indicate that the solid phase properties in two-phase flow, especially the concentration, the particle diameter and the density, have strong effects on the hydraulic performance of the pump. Both the pump head and the efficiency are reduced with increasing particle diameter or concentration. However, the effect of particle density on the performance is relatively minor. An obvious jet-wake flow structure is presented near the volute tongue and becomes more remarkable with increasing solid phase concentration. The suction side of the blade is subject to much more severe abrasion than the pressure side. The obtained results preliminarily reveal the characteristics of solid-liquid two-phase flow in the centrifugal pump, and are helpful for improvement and empirical correction in the hydraulic design of centrifugal pumps.

Numerical simulation and analysis of solid-liquid two-phase threedimensional unsteady flow in centrifugal slurry pump

Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid-liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.

Computational Analysis of Centrifugal Pump Delivering Solid-liquid Two-phase Flow during Startup Period

The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics （CFD） code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.

Numerical simulation of predicting and reducing solid particle erosion of solid-liquid two-phase flow in a choke

Chokes are one of the most important components of downhole flow-control equipment. The particle erosion mathematical model, which considers particle-particle interaction, was established and used to simulate solid particle movement as well as particle erosion characteristics of the solid-liquid two-phase flow in a choke. The corresponding erosion reduction approach by setting ribs on the inner wall of the choke was advanced. This mathematical model includes three parts： the flow field simulation of the continuous carrier fluid by an Eulerian approach, the particle interaction simulation using the discrete particle hard sphere model by a Lagrangian approach and calculation of erosion rate using semiempirical correlations. The results show that particles accumulated in a narrow region from inlet to outlet of the choke and the dominating factor affecting particle motion is the fluid drag force. As a result, the optimization of rib geometrical parameters indicates that good anti-erosion performance can be achieved by four ribs, each of them with a height （H） of 3 mm and a width （B） of 5 mm equaling the interval between ribs （L）.

Numerical Study of Solid-Liquid Two-Phase Flow in StirredTanks with Rushton Impeller(Ⅱ) Prediction of Critical Impeller Speed

Three-dimensional solid-liquid flow is mathematically formulated by means of the 'two-fluid' approach and the two-phase k-ε-AP turbulence model. The turbulent fluctuation correlations appearing in the Reynolds time averaged governing equations are fully incorporated. The solid-liquid flow field and solid concentration distribution in baffled stirred tanks with a standard Rushton impeller are numerically simulated using an improved 'inner-outer'iterative procedure. The flow pattern is identified via the velocity vector plots and a recirculation loop with higher solid concentration is observed in the central vicinity beneath the impeller. Comparison of the simulation with experimental data on the mean velocities and the turbulence quantities of the solid phase is made and quite reasonable agreement is obtained except for the impeller swept volume. The counterpart of liquid phase is presented as well.The predicted solid concentration distribution for three experimental cases with the average solid concentration up to 20% is also found to agree reasonably with the experimental results published in the literature.

Numerical Study of Solid-Liquid Two-Phase Flow in Stirred Tanks with Rushton Impeller (Ⅰ) Formulation and Simulation of Flow Field

The critical impeller speed, N_(JS), for complete suspension of solidparticles in the agitated solid-liquid two-phase system in baffled stirred tanks with a standardRushton impeller is predicted using the computational procedure proposed in Part Ⅰ. Three differentnumerical criteria are tested for determining the critical solid suspension. The predicted N_(JS)is compared with those obtained from several empirical correlations. It is suggested the mostreasonable criterion for determining the complete suspension of solid particles is the positive signof simulated axial velocity of solid phase at the location where the solid particles are mostdifficult to be suspended.

NUMERICAL SIMULATION OF 3-D DENSE SOLID-LIQUID TWO-PHASE TURBULENT FLOW IN A NON-CLOGGING MUD PUMP

A mathematical model is set to evaluate the 3-D dense solid-liquid two-phaseturbulent flow in a non-clogging mud pump, the flow feature in the impeller channel is simulatedwith the tool of IPSA. Meanwhile, resort to TECPLOT as the post-processor, the simulation results isvisualized. The results show the main flow characteristics: There exists backflow and aberrantvelocities at inlet area and a relative velocity slip between two phases; A jet-wake flow pattern isdiscerned around the shroud-suction side area; The relative velocity vector of solid phase iscloser to the pressure surface than that of liquid phase and the trend is more obvious with theincrease of diameter; The kinetic energy of turbulence k and the dissipation rate e reach theirpeaks at the corner of pressure and suction surface. The simulation results show a good agreementwith the experimental flow features in the impeller channel, which prove the turbulent model used isvalid and provide a theoretical design basis to non-clogging pumps.

IMPROVED SUBGRID SCALE MODEL FOR DENSE TURBULENT SOLID-LIQUID TWO-PHASE FLOWS

The dense solid-phase governing equations for two-phase flows are obtained by using the kinetic theory of gas molecules.Assuming that the solid-phase velocity distributions obey the Maxwell equations,the collision term for particles under dense two-phase flow conditions is also derived. In comparison with the governing equations of a dilute two-phase flow,the solid-particle's governing equations are developed for a dense turbulent solid-liquid flow by adopting some relevant terms from the dilute two-phase governing equations.Based on Cauchy-Helmholtz theorem and Smagorinsky model, a second-order dynamic sub-grid-scale(SGS)model,in which the sub-grid-scale stress is a function of both the strain-rate tensor and the rotation-rate tensor,is proposed to model the two-phase governing equations by applying dimension analyses.Applying the SIMPLEC algorithm and staggering grid system to the two-phase discretized governing equations and employing the slip boundary conditions on the walls,the velocity and pressure fields,and the volumetric concentration are calculated.The simulation results are in a fairly good agreement with experimental data in two operating cases in a conduit with a rectangular cross-section and these comparisons imply that these models are practical.

CFD studies of scraper built in SPA clarifying tank based on mixture solid-liquid two-phase flow model

In the industrial process of producing the strong phosphoric acid(SPA),clarification of the solution is essential to the ultimate product.However,the large viscosity of sediment and the induced interface interaction result in difficulties when the SPA is clarified.CFD numerical methodology was applied to simulate internal flow field and performance of the low speed scraper based on Mixture solidliquid two-phase flow model.Sediment deposition was generated by loading solid particles at the bottom of clarifying vessel.The moving mesh and RNG k-εmodel were used to simulate the rotational turbulent flow in clarifying tank.Variables studied,amongst others,were the scraper rotation speed and the mounting height,which could affect the solid suspension height.Features of flow field and solid volume fraction distribution in computational domain were presented and analyzed.The numerical reports of the scraper torque and velocities of inlet and outlet filed were obtained.It seems the torque value of rotatio-nal axis and particle suspending height augment with an increasing rotating speed.Meanwhile,a high revolving speed is good for the deposition discharge.The particle fraction distribution in meridional surface and horizontal surface at fixed rotation speed were analyzed to determine the corresponding optimal installation height.The simulating results reflect the flow field is marginally stirred by the scraper and proper working parameters are obtained,in which case the comprehensive properties of the scraper and the clarifying tank are superior.

A K-εTWO-EQUATION TURBULENCE MODEL FOR THE SOLID-LIQUID TWO-PHASE FLOWS

A two-equation turbulence model has been dereloped for predicting two-phase flow the two equations describe the conserration of turbulence kinetic energy and dissipation rate of that energy for the incompressible carrier fluid in a two-phase flow The continuity, the momentum, K and εequations are modeled. In this model,the solid-liquid slip veloeites, the particle-particte interactions and the interactions between two phases are considered,The sandy water pipe turbulent flows are sueeessfuly predicted by this turbulince model.

BUBBLE COLLAPSE IN SOLID-LIQUID TWO-PHASE FLUID

Equations of motion for bubble collapse in solid-liquid two-phase fluid have been derived, in which the resistance coupling effects between the liquid and solid particles have been considered. The motion of particles during the bubble collapse and the effects of particles on bubble collapse have been calculated and discussed. Qualitative relations between the concentration and the size of the particles and the rate of bubble collapse have been obtaind.

A three-dimensional solid-liquid two-phase turbulence model with the effect of vegetation in non-orthogonal curvilinear coordinates

A three-dimensional k-ε-Ap solid-liquid two-phase two-fluid model with the effect of vegetation is solved numerically with a finite-volume method on an adaptive grid to study water-sediment movements and bed evolution in vegetated channels. The additional drag force and additional turbulence generation due to vegetation are added to the relevant control equations for simulating the interaction between vegetation and flow. The flow structure and the bed-topography changes in a 60° partly vegetated channel bend are calculated by the model. The numerical results agree well with the measured ones. Calculated and measured results show that the primary flow velocity reduces much in the vegetation zone and increases in the non-vegetation zone, the secondary flow velocity weakens in the vegetation zone and strengthens in the non-vegetation zone, the sediment movement and bed-topography change also weaken in the vegetation zone and strengthen in the non-vegetation zone, a well-planed vegetation arrangement can improve bank stabilization program, and the k-ε-Ap model can deal with bed-load transport with a more reasonable method than the one-fluid model.

Estimation of solid concentration in solid-liquid two-phase flow in horizontal pipeline using inverse-problem approach

In this study,an inverse-problem method was applied to estimate the solid concentration in a solid-liquid two-phase flow.An algebraic slip mixture model was introduced to solve the forward problem of solid-liquid convective heat transfer.The time-average conservation equations of mass,momentum,energy,as well as the volume fraction equation were computed in a computational fluid dynamics(CFD)simulation.The solid concentration in the CFD model was controlled using an external program that included the inversion iteration,and an optimal estimation was performed via experimental measurements.Experiments using a fly-ash-water mixture and sand-water mixture with different solid concentrations in a horizontal pipeline were conducted to verify the accuracy of the inverse-problem method.The estimated results were rectified using a method based on the relationship between the estimated results and estimation error;consequently,the accuracy of the corrected inversion results improved significantly.After a verification through experiments,the inverse-problem method was concluded to be feasible for predicting the solid concentration,as the estimation error of the corrected results was within 7%for all experimental samples for a solid concentration of less than 50%.The inverse-problem method is expected to provide accurate predictions of the solid concentration in solid-liquid two-phase flow systems.

Abrasion characteristic analyses of solid-liquid two-phase centrifugal pump

Based on the solid-liquid two-phase mixture transportation test, the renormalization group (RNG) k-e turbulent model was utilized to simulate the solid-liquid two-phase turbulent flow in a centrifugal pump. By comparing the simulated and experimental results, inner flow features were revealed to improve the abrasion characteristic of the solid-liquid two-phase centrifugal pump. The influence of the solid phase on centrifugal pump abrasive performance is small when the particle volume fraction is less than 2.5%. The aggregation degree of the solid particles is enhanced as the particle diameter increases from 0.1 to 1 mm; however, the mixture density on the pressure side is reduced when the particle diameter increases to 1 mm for the impact of inertia. The wear on the hub is most severe for the shear stress on this position; it is also the largest. The wear characteristic is affected greatly by the parameters of the solid phase. The wear chracteristic can be optimized by decreasing the blade outlet angle. In the modified design, the blade angle is different, whereas the other geometric dimensions remain the same. The improved pump is simulated to contrast with the original pump. The results show that the values of mixture density and shear stress both decrease. The wear condition of the blade is improved to a certain extent.

MICHAEL REACTION OF CHLOROESTERS IN A TWO-PHASE SOLID-LIQUID SYSTEM

The Michael addition of α-chloroesters to α,β-unsaturated systems was catalyzed bytraalkylammonium salt in a two-phase solid-liquid system, and some polysubstitnted evclopropanes were facilely synthesized.

Evaluation of frictional pressure drop correlations for air-water and air-oil two-phase flow in pipeline-riser system

Accurate prediction of the frictional pressure drop is important for the design and operation of subsea oil and gas transporting system considering the length of the pipeline. The applicability of the correlations to pipeline-riser flow needs evaluation since the flow condition in pipeline-riser is quite different from the original data where they were derived from. In the present study, a comprehensive evaluation of 24prevailing correlation in predicting frictional pressure drop is carried out based on experimentally measured data of air-water and air-oil two-phase flows in pipeline-riser. Experiments are performed in a system having different configuration of pipeline-riser with the inclination of the downcomer varied from-2°to-5°to investigated the effect of the elbow on the frictional pressure drop in the riser. The inlet gas velocity ranges from 0.03 to 6.2 m/s, and liquid velocity varies from 0.02 to 1.3 m/s. A total of885 experimental data points including 782 on air-water flows and 103 on air-oil flows are obtained and used to access the prediction ability of the correlations. Comparison of the predicted results with the measured data indicate that a majority of the investigated correlations under-predict the pressure drop on severe slugging. The result of this study highlights the requirement of new method considering the effect of pipe layout on the frictional pressure drop.

Pressure transient characteristics of non-uniform conductivity fractured wells in viscoelasticity polymer flooding based on oil-water two-phase flow

Polymer flooding in fractured wells has been extensively applied in oilfields to enhance oil recovery.In contrast to water,polymer solution exhibits non-Newtonian and nonlinear behavior such as effects of shear thinning and shear thickening,polymer convection,diffusion,adsorption retention,inaccessible pore volume and reduced effective permeability.Meanwhile,the flux density and fracture conductivity along the hydraulic fracture are generally non-uniform due to the effects of pressure distribution,formation damage,and proppant breakage.In this paper,we present an oil-water two-phase flow model that captures these complex non-Newtonian and nonlinear behavior,and non-uniform fracture characteristics in fractured polymer flooding.The hydraulic fracture is firstly divided into two parts:high-conductivity fracture near the wellbore and low-conductivity fracture in the far-wellbore section.A hybrid grid system,including perpendicular bisection(PEBI)and Cartesian grid,is applied to discrete the partial differential flow equations,and the local grid refinement method is applied in the near-wellbore region to accurately calculate the pressure distribution and shear rate of polymer solution.The combination of polymer behavior characterizations and numerical flow simulations are applied,resulting in the calculation for the distribution of water saturation,polymer concentration and reservoir pressure.Compared with the polymer flooding well with uniform fracture conductivity,this non-uniform fracture conductivity model exhibits the larger pressure difference,and the shorter bilinear flow period due to the decrease of fracture flow ability in the far-wellbore section.The field case of the fall-off test demonstrates that the proposed method characterizes fracture characteristics more accurately,and yields fracture half-lengths that better match engineering reality,enabling a quantitative segmented characterization of the near-wellbore section with high fracture conductivity and the far-wellbore section with low fracture conductivity.The novelty of this paper is the analysis of pressure performances caused by the fracture dynamics and polymer rheology,as well as an analysis method that derives formation and fracture parameters based on the pressure and its derivative curves.

Numerical Simulations of Wave Impact Forces on the Open-Type Sea Access Road Using A Two-Phase SPH Model

A numerical study based on a two-dimensional two-phase SPH(Smoothed Particle Hydrodynamics)model to analyze the action of water waves on open-type sea access roads is presented.The study is a continuation of the analyses presented by Chen et al.(2022),in which the sea access roads are semi-immersed.In this new configuration,the sea access roads are placed above the still water level,therefore the presence of the air phase becomes a relevant issue in the determination of the wave forces acting on the structures.Indeed,the comparison of wave forces on the open-type sea access roads obtained from the single and two-phase SPH models with the experimental results shows that the latter are in much better agreement.So in the numerical simulations,a two-phaseδ-SPH model is adopted to investigate the dynamical problems.Based on the numerical results,the maximum horizontal and uplifting wave forces acting on the sea access roads are analyzed by considering different wave conditions and geometries of the structures.In particular,the presence of the girder is analyzed and the differences in the wave forces due to the air cushion effects which are created below the structure are highlighted.

Integrated numerical simulation of hydraulic fracturing and production in shale gas well considering gas-water two-phase flow

Based on the displacement discontinuity method and the discrete fracture unified pipe network model,a sequential iterative numerical method was used to build a fracturing-production integrated numerical model of shale gas well considering the two-phase flow of gas and water.The model accounts for the influence of natural fractures and matrix properties on the fracturing process and directly applies post-fracturing formation pressure and water saturation distribution to subsequent well shut-in and production simulation,allowing for a more accurate fracturing-production integrated simulation.The results show that the reservoir physical properties have great impacts on fracture propagation,and the reasonable prediction of formation pressure and reservoir fluid distribution after the fracturing is critical to accurately predict the gas and fluid production of the shale gas wells.Compared with the conventional method,the proposed model can more accurately simulate the water and gas production by considering the impact of fracturing on both matrix pressure and water saturation.The established model is applied to the integrated fracturing-production simulation of practical horizontal shale gas wells.The simulation results are in good agreement with the practical production data,thus verifying the accuracy of the model.

Mixed Model for Silt-Laden Solid-Liquid Two-Phase Flows

The kinetic theory of molecular gases was used to derive the governing equations for dense solid-liquid two-phase flows from a microscopic flow characteristics viewpoint by multiplying the Boltzmann equation for each phase by property parameters and integrating over the velocity space. The particle collision term was derived from microscopic terms by comparison with dilute two-phase flow but with consideration of the collisions between particles for dense two-phase flow conditions and by assuming that the particle-phase velocity distribution obeys the Maxwell equations. Appropriate terms from the dilute two-phase governing equations were combined with the dense particle collision term to develop the governing equations for dense solid-liquid turbulent flows. The SIMPLEC algorithm and a staggered grid system were used to solve the discretized two-phase governing equations with a Reynolds averaged turbulence model. Dense solid-liquid turbulent two-phase flows were simulated for flow in a duct. The simulation results agree well with experimental data.