Preparation of Laser Cladding Coating Undercooling Cu-based Alloy and Co on Non-equilibrium Solidification Structure

The effect of the gradient content of Co element on the solidification process of Cu-based alloy under deep under cooling conditions was explored.The non-equilibrium solidification structure of the under cooled alloy samples were analyzed.It is found that the rapidly solidified alloy has undergone twice grain refinement during the undercooling process.Characterization and significance of the maximum undercooling refinement structure of Cu60Ni35Co5 at T=253 K were analyzed.High-density defects were observed,such as dislocations,stacking faults networks,and twinning structures.The standard FCC diffraction pattern represents that it is still a single-phase structure.Based on the metallographic diagram,EBSD and TEM data analysis,it is illustrated that the occurrence of grain refinement under high undercooling is due to stress induced recrystallization.In addition,the laser cladding technology is used to coat Co-based alloy(Stellite12) coating on 304 stainless steel substrate;the microstructure of the coating cross-section was analyzed.It was found that the microstructure of the cross-section is presented as columnar crystals,planar crystals,and disordered growth direction,so that the coating has better hardness and wear resistance.By electrochemical corrosion of the substrate and coating,it can be seen that the Co and Cr elements present in the coating are more likely to form a dense passivation film,which improved the corrosion resistance of the coating.

Effect of ultrasonic power and casting speed on solidification structure of 7050 aluminum alloy ingot in ultrasonic field

With the experiment and finite element simulation, the influences of power ultrasonic on the solidification structure of 7050 aluminum alloy ingot in semi-continuous casting were researched, and the effects of casting speed on solidification structure in ultrasonic field were also analyzed. The experiment and simulation results show that the solidification structure of the ingot is homogeneously distributed, and its grain size is obviously refined at ultrasonic power of 240 W. The average grain sizes, which can be seen from the Leica microscope, are less than 100 μm. When the casting speed is 45-50 mm/min, the best grain refinement is obtained.

Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

Effect of pulse magnetic field on solidification structure and properties of pure copper

The application of pulse magnetic field to metal solidification is an advanced technique which can remarkably refine solidification structure. In this paper, the effect of pulse magnetic field on solidification structure, mechanical properties and conductivity of pure copper was experimentally investigated. The results showed that the solidification structure transformed from coarse columnar crystal to fine globular crystal with increasing pulse voltage. Increasing pulse voltage also improved the tensile strength. However, with the increase of pulse voltage, the elongation and electrical resistivity firstly decreased, then increased when the pulse voltage beyond a critical value. Moreover, in some conditions, pulse magnetic field can simultaneously improve the conductivity and mechanical property of pure copper.

Effect of electric pulse treatment on solidification structure of an Al-15%Si alloy

The effect of electric pulse modifying on the solidification structure of an Al-15%Si alloy was investigated. The result shows that the primary silicon disappears sometimes and the eutectic phase is refined after the treatrnent of EP （electric pulse） though there are different modalities in different treating durations. DSC （differential scanning calorimetry） analysis indicates that the super-cooling texture decreases and the freezing range narrows evidently after the electric pulse treatment.

Effect of Rectangle Wave Pulse Current on Solidification Structure of ZA27 Alloy

The effect of rectangle wave pulse current on solidification structure of ZA27 alloy was studied. The restdts show that the wave pattern relies on the frequency range of harmonic wave and the energy of pulse current within the frequency range of pulse current. Imposed pulse current could induce the solidification system to oscillate. The frequency range and the relevant energy distribution of pulse current exert an influence on the amount of atoms involved for forming critical nucleus, the surface states of dusters in melt, the oscillating state of melt on the surface of dusters, the active energy of atom diffusion , the frequnce response of the resonance of bulk melt and the absorbability of the solidification system to the external work. Rectangle wave pulse current involves rich harmonic waves ; the amplitudes of high order of harmonic waves are higher and reduce slowly, so it has a better effect on inoculation and modification.

Simulation on solidification structure of 72A tire cord steel billet using CAFE method

The solidification microstructure has an important effect on the mechanical properties of castings. Therefore, an FE （Finite Element） - CA （Cellular Automaton） coupling model was developed for the simulation of solidification structure during the continuous casting process of 72A tire cord steel. In the model, the effect of phase transformation （λ→γ→α） during solidification was considered based on a thermodynamic database. The effect of electromagnetic stirring （EMS） was determined by increasing both the thermal conductivity and crystal formation rate in the liquid phase. The results show that the cooling curves and solidification structure calculated by this model agree well with the experimental results. The optimum pouring temperature range for tire cord steel casting was also discussed based on the present model. By comprehensive consideration of billet quality and smooth production, the pouring temperature should be controlled at about 1,495 ℃ under the casting conditions of the local plant in this study.

Effect of temperature field on solidification structure of pure Al under pulse magneto-oscillation

This article discusses the effect of temperature field on the Pulse Magneto-Oscillation(PMO) induced solidification refinement of pure aluminium to provide more information for the industrial application of the PMO solidification technology.The temperature field is altered mainly by applied variable cooling conditions and pulse parameters.Experimental results show that the refinement effect in the case of full sand mould applied is weakened with the decreasing of cooling rate,however,in the alternative case,the sand mould whose sand bottom was replaced by a graphite block is favorable to the survival of equiaxed nucleus.The refinement mechanism is discussed in terms of the relationship between temperature field and the formation process of solidified structure.The formation or survival of nucleus depends on both temperature field and Joule heat produced by PMO,both low pulse frequency and high pulse current were experimentally confirmed to be effective;and PMO was demonstrated high potential in industrial application.

Electro-Pulse on Improving Steel Ingot Solidification Structure

Pulse Electric Discharging (PED) is a novel technique that can modify solidifying structure and reduce grain size. ItS effectsapplied to the high carbon liquid steel were presented here. The macrostructure and microstructure of the high carbon alloy steel werealso observed. Results show that (1 ) the length of columnar crystal at the edge of ingot without PED treatment is much longer than thatwith PED, and (2) the perlite lamellae of steel billets after deposed by PED are twisted and shortened. An explanation of those experimental results is given.

Effect of hafnium addition on solidification structure of cast Ti-46Al alloys

To investigate the effect of hafnium addition on the solidification structure, Ti-46AI alloys with nominal compositions of Ti-46AI-xHf （x = 0, 3, 5, 7） （at.%） were arc-melted into small ingots in an argon atmosphere. The characteristics of the macrostructures and microstructures were studied using a linear intercept method, OM, SEM （BSE）, XRD and TEM. The results showed that the ingots with Hf have near lamellar microstructure in columnar and dendrite morphology. The hafnium concentration has a strong effect on the columnar spacing refinement. Increasing Hf from 0 to 7 （at.%）, the columnar spacing can be reduced from - 1000 to-400 μm. Constitute phases of the ingots are a2, a small amount of B2 and 7. Most of the B2 phases, richer in Hf and leaner in AI and Ti, exist on the node of the dendrite core in block shape and a little across the lamellar colonies in stick shape. The 7 phases exist on the boundaries of lamellar colonies in small cellular shape. There also exists a segregation of Hf on the columnar and dendrite core. Particularly, both the a-and ,β-phase form from the melt as prior phases. The possible phase sequencing during solidification and solid-state transformations with Hf is given in this paper.

Effect of cooling rate on solidification structure and linear contraction of a duplex stainless steel

Cooling rate is a key factor that can drastically affect the phase transformation and thermal stress of duplex stainless steels. Therefore, in this research, different sand moulds were used to explore the influence of cooling rate on the solidification of the 2304 duplex stainless steel (DSS). The macro and micro structures of the 2304 DSS were investigated. Small equiaxed grains are obtained in chromite sand mould sample with a lower pouring temperature and a higher cooling rate, whereas coarse columnar and equiaxed grains are found in silica sand and refractory powder mould samples. The size of austenite phase is significantly increased with decreasing cooling rate, while the ferrite phase content ranging from 51.6% to 53.9% does not change obviously. In addition, the linear contraction of the 2304 DSS decreases from 2.34% to 1.09% when the mean cooling rate above 1,173 K increases from 0.99 K·s-1 to 3.66 K·s-1.

Improving the solidification structure of commercially pure aluminium with electropulse acting on liquid metal

The effect of electropulse on the solidification structure of commercially pure aluminium was studied. The orthogonal array L9 was used to determine the effect of three process parameters of electropulse modification （EPM）, which were pulse current intensity, pulse frequency, and treating time. For each factor, three levels were chosen to cover the experimental region. According to the experimental results, the solidification structure of commercially pure aluminium was modified from large grains with columnar crystals to finer grains with equiaxed crystals, by allowing the electropulse to act on liquid aluminium. However, the solidification structures could be refined differently at different EPM parameters. Certain EPM parameters should be selected to get the optimum solidification structure. Among the three parameters, pulse frequency was the most important factor influencing the solidification structure, the secondary factor was current intensity, and treating time was the third one. The optimum parameters were the pulse frequency of 5 Hz, the current intensity of 68 A, and the treating time of l0 s.

Effect of micro-alloying Nb and Ti on solidification structure in 430 ferritic stainless steel

With the increase in the content of carbon, nitrogen and titanium in 430 ferritic stainless steel, the refinement of the solidification structure is obvious and the proportion of equiaxed grain increases remarkably as well. This is attributed to the increasing role of the inhomogeneous nucleation by TiN particles during solidification. In addition, more fine precipitations of （Ti ,Nb）N are found in steel with increased carbon and nitrogen content.

Analysis of 13Cr bloom solidification structure using CA-FE model

Solidification structure is critical in the control of the mechanical properties and quality during the continuous casting process. The thermo-physical properties of 13 Cr steel added some rare metals, such as Mo, V, Nb, are measured to better understand the solidification structure of 13 Cr bloom. A computational model using CA-FE(cellular automation-finite element) method coupled with heat transfer model is developed to describe the solidification structure in continuous casting process. It is found that the calculated solidification structure is in good agreement with the observed data. The influence of casting speed and superheat on the solidification structure of the bloom is studied in detail. In order to obtain more equiaxed crystal ratio and low degree of the segregation in the bloom, the optimized casting speed 0.6 m/min and superheat less than 25 °C are determined for the caster. Using the optimized manufacturing parameters, these samples are 60% with the equiaxed zone ratio of 8%–10% and below the degree of segregation 1.05.

Effects of Pulse Current on Solidification Structure of Austenitic Stainless Steel

The 1Cr18Ni9Ti specimens were treated respectively with pulse current under 520 V and 2 600 V during solidification and the solidification structure was observed.The results showed that pulse current can refine solidification grains,cut primary dentrities remarkably and reduce second dentritic arm spacing.The mechanism and effect are changed with operation parameters.

Effect of Refrigerant on Solidification Structure of Steel

By the solidification experiment of a medium carbon steel with refrigerant added.the effect of refrigerant on solidification structure of steel was studied.The results clearly show that refrigerant can increase the ratio of equiaxed crystal,fine grains and decrease central porosity and segregation.

RECALESCENCE BEHAVIOUR AND SOLIDIFICATION STRUCTURE OF HIGHLY UNDERCOOLED Ni-32.5%Sn EUTECTIC ALLOY

Large undercoolings up to 395K (0.28TE) are obtained for 15g samples of Ni-32.5%Sn eutectic alloy by superheating the alloy melt to 108-700K above its eutectic temperature and consequently destroying most of the inherent heterogeneous nuclei. The recalcscence phenomenon and its dependence on undercooling and on crystal nuclcation and growth, as well as its relationship to solidification microstructures are studied. The crystalli/ation fraction during recalcsccnce is also calculated. Experiments reveal that recalcscence degree increases with undercooling when the latter is below a certain critical value∧Te, but it decreases as undercooling increases above A 7'( (under present conditions∧Te= 245K, i. c. 0.17TE). The greater the recalescencc degree, the larger the proportion of anomalous eutectic in solidified structures. It is inferred that anomalous eutectic is the product of rapid solidification while lamellar eutectic forms at much slower nuclcation rate and growth velocity.

Effects of micro-parameter on solidification structure of ZG12MnMoV low-alloy steel based on CAFE model

Abstract： We mainly studied effects of nucleation parameters （ △Tv,max and △Ts,max ） and superheat on solidification structure of ZG12MnMoV low-alloy steel by integration of CAFE and experimentation. The result shows that grain dimension is not only related with nucleation parameters, but also with superheat. The smaller△Tv,max and △Ts,max get, the tinier grain turns. The lab experimentation on optimum parameter is conducted, the mean diameter of grain in lab test specimen is 153.2 lain, and the mean diameter calculated by CAFE model is 151.1 μm. The calculated solidification structure agrees with the experimental result in the main.

Effect of the solidification structure on the ridging and drawability of ultra low carbon ferritic stainless steel

In order to understand the effect of the solidification structure on the formability of ultra low carbon ferritic stainless steel （FSS） ,this work studies the ridging phenomenon and the deep-drawing property in detail and the research method was X-ray diffraction （XRD） and scanning electron microscope （SEM） technique. The result shows that the columnar grain specimen had a higher ridging height than the equiaxed grain specimen, which was mainly attributed to the formation of grain colonies in the columnar grain specimen. After final recrystallization annealing, the equiaxed grain specimen obtained a high-intensity T-fiber texture and an excellent deep-drawing property.

Effects of F-EMS on the solidification structure of 60Si_2CrVAT spring steel billets

The effects of the final electromagnetic stirring （EMS） on the solidification structure of 60Si2CrVAT high strength spring （HSS） steel of continuous casting （CC） billets has been studied. The analysis of the solidification structure is based on the comparison between the macrostructure, microstructure, carbon segregation and defects of the 60Si2CrVAT billet with mold-electromagnetic stirring （ M - EMS ） and those with the M ＋ final solidification zone electromagnetic stirring （ F - EMS）. It is found that the solidification structure of the billet with the F - EMS is improved with the tightness of the billet and the increase in the ratio of the equiaxed structure,the inner porosity and the shrinkage are remarkably reduced, and that the ratio of central carbon segregation sharply decreases. Meanwhile, the secondary dendrite arm spacing （SDAS） is improved, and the ratio of central equiaxed grain considerably increases, which results in finer grains. Therefore ,the quality of the billet is enhanced with the F - EMS.