Influence of introducing Zr,Ti,Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.

SOLIDIFYING STRUCTURES OF Al_2O_3 SHORT FIBER／Al－Si ALLOY MATRIX COMPOSITE PREPARED BY SQUEEZE CASTING

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Creep Property of Solidifying Backfill Body of High-Water Material

On the basis of the creep test of bigh-water materisl solidifying backfill body(abb. HW body), This paper discusses its creep properties- The visco-elasto-plastic model, which shows the creep properties of HW body, is developed, and the creep contitutive equations are deduced. The visco-elastoplastic model is proved by the experiments and practice.

Study on Fracture Characteristic of Artificial Roof of Downward Drift with High-Water Solidifying Backfill

On the basis of analysis of the structure aud loading characteristic of downward drift with high-water solidifying backfill, the fracture characteristics of the artiricial roof of "hard-support weak-plate" drift and "soft-support weak-plate" drift are demonstrated rrom theory. The location and the maximum tensile stress of destruction point are given.This paper aims at providing some theoretical basis and practical reference for designing the artificlal roof structure parameter in downward drirt backfill mining.

Preparation of Graphite Gangue Wall Body Materials By Solidifying Technique

The feasibility of producing graphite gangue wall body materials was discussed by the experiments of four kinds of hardeners solidifying graphite gangue.The result demonstrates that the physical performances of graphite gangue solidified brick samples with 8% hardener D reach the senior grade or the special grade in JC422-91.The study of solidification mechanism indicates that the hardeners produced pastes while being hydrated.In addition,they can activate the mineral compositions in clay to join in the reaction to produce pastes and intensive framework.

Development and Application of a High-Volume Recycled Powder Solidifying Material for Waterworks Sludge

Recycled powder(RP)is produced as a by-product during the process of recycling construction and demolition(C&D)wastes,presenting a low additional value.Using RP-based solidifying material can not only improve its utilization efficiency,but also reduce the cost of commercial solidifying materials.To date,this is the best solidifying material utilized to dispose the original waterworks sludge(OWS)with high moisture contents(60%),and the product could be used to fabricate non-fired bricks.This has become a new environment-friendly technology of“using waste to treat waste”.In this paper,the influence of different particle sizes and dosages of RP on the prepared solidifying material was studied.Besides,unconfined compression strength(UCS),volume stability,chemical composition,and heat of hydration,pore structure of the solidifying material were characterized.Then,non-fired bricks were prepared by using the solidifying material,recycled aggregate,and original waterworks sludge.The UCS and softing coefficient(SC)of the non-fired bricks were evaluated.As a result,the 28-day UCS of the solidifying material with optimal(M30)was 35.40 MPa,which could reach 84.37%of Portland cement(PC).The addition of RP increased the volume stability of the solidifying material.The addition of a large amount of RP reduced the heat flux and cumulative heat release of the solidifying material,while its porosity increased.The UCS of non-fired brick(NF20)in 28 days was 15.19 MPa and the SC after 28 days was 78.35%.In conclusion,the preparation of solidifying material using RP could be a promising approach and has a great potential in disposal of original waterworks sludge.

Stabilizing subgrades of transport structures by injecting solidifying solutions in cold regions

Transport structures built throughout the period from 1960 to 1980 in permafrost regions based on the principle of permafrost preservation are subject to deformations.In many cases,the reason is a gradual change in temperature and their subgrade condition within the active zone due to the structures'technogenic impact.Design solutions for the fifty-year-old structures fail to ensure in all cases their reliable operation at the present time.The greatest danger to the reliable operation of railway lines in cold regions is uneven deformations of bridges,which are barrier places.Therefore,the solution to this problem is urgent especially due to the necessity of increase carrying capacity.The purpose of this study is to increase reliability of bridge operation in cold regions through strengthening the subgrade by reinforcement with injection of solidifying solutions.The problem of uneven deformations due to permafrost degradation is considered using the example of a railway bridge located in the northern line of the Krasnoyarsk railway.Deformations of the bridge abutments began immediately after the construction was completed and the bridge was open for traffic-since 1977.Permafrost degradation was developing more actively straight under the abutments due to higher thermal conductivity of the piles concrete.Notably,thawing intensity of frozen soils under the bridge abutments is uneven due to its orientation to the cardinal points.The analysis of archive materials and results of the geodetic survey made it possible to systematize the features of augmenting deformations of each abutment over time.The engineering-geological survey with drilling wells near the abutments ensured determination of soil characteristics,both in the frozen and thawed states.Thermometric wells were arranged to measure temperatures.The analysis and systematization of the data obtained allowed us to develop geotechnical models for each abutment of the bridge.The peculiarity of these models is allowance for changes in the strength and deformation characteristics of the soil calculated layers depending on changes in temperature and the soil condition.Thus,different calculated geological elements with the corresponding strength and deformation characteristics were identified in the soil layers of the same origin.The analysis of the systematized geodetic data allowed us to confirm adequacy of the developed geotechnical models.Studies carried out using geotechnical models made it possible to predict improvement of physical and mechanical characteristics of the subgrade to prevent further growth deformations of the bridge abutments.The method of reinforcement by injection is proposed.Injecting a solution under pressure leads to strengthening of weakened thawed soils and improving their physical and mechanical properties.This research theoretically substantiates and develops the geotechnical models of the reinforced pier footing of bridge abutments by injection of solidifying solutions.The models take into account the reinforcement parameters and elements for the case in question.The influence of reinforcement on the change in physical and mechanical properties of the soil mass is determined.

THE RESEARCH OF RHEOLOGICAL PROPERTIES OF STOWING SLURRY WITH HIGH-WATER MATERIALSOLIDIFYING TAILINGS

High-water material, tailings from goldmine and water are mixed into a new slurry.Testing of rheological properties of stowing slurries A and B is made to determine type and rheological parameters of the slurry. The main factors influencing rheological properties of the slurry are analyzed and the rational concentration and empirical resistance calculating formula of pipe line transportation are presented.

AN EXPERIMENTAL METHOD OF MEASURING THE CRYSTALLIZATION FRONT TEMPERATURE

By measuring the temperature of the crystallization front of salol by means of in situ observations on a thermally regulating stage, we have obtained the linear form of (TS/L-TM.B),i.e., the difference between the temperatures of the front and the melt block vs v, the solidified volume of the interface per second.

Experimental Study on Engineering Behavior of Solidified Soil for Scour Repair and Protection

A new scour countermeasure using solidified slurry for offshore foundation has been proposed recently.Fluidized solidified slurry is pumped to seabed area around foundation for scour protection or pumped into the developed scour holes for scour repair as the fluidized material solidifies gradually.In the pumping operation and solidification,the engineering behaviors of solidified slurry require to be considered synthetically for the reliable application in scour repair and protection of ocean engineering such as the pumpability related flow value,flow diffusion behavior related rheological property,anti-scour performance related retention rate in solidification and bearing capacity related strength property after solidification.In this study,a series of laboratory tests are conducted to investigate the effects of mix proportion(initial water content and binder content)on the flow value,rheological properties,density,retention rate of solidified slurry and unconfined compressive strength(UCS).The results reveal that the flow value increases with the water content and decreases with the binder amount.All the solidified slurry exhibits Bingham plastic behavior when the shear rate is larger than 5 s^(-1).The Bingham model has been employed to fit the rheology test results,and empirical formulas for obtaining the density,yield stress and viscosity are established,providing scientific support for the numerical assessment of flow and diffusion of solidified slurry.Retention rate of solidified slurry decreases with the water flow velocity and flow value,which means the pumpability of solidified slurry is contrary to anti-scour performance.The unconfined compressive strength after solidification reduces as the water content increases and binder content decreases.A design and application procedure of solidified soil for scour repair and protection is also proposed for engineering reference.

Effect of slow shot speed on externally solidified crystal,porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy

The effect of slow shot speed on externally solidified crystal(ESC),porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM)and laboratory computed tomography(CT).Results showed that the newly developed AlSi9MnMoV alloy exhibited improved mechanical properties when compared to the AlSi10MnMg alloy.The AlSi9MnMoV alloy,which was designed with trace multicomponent additions,displays a notable grain refining effect in comparison to the AlSi10MnMg alloy.Refining elements Ti,Zr,V,Nb,B promote heterogeneous nucleation and reduce the grain size of primaryα-Al.At a lower slow shot speed,the large ESCs are easier to form and gather,developing into the dendrite net and net-shrinkage.With an increase in slow shot speed,the size and number of ESCs and porosities significantly reduce.In addition,the distribution of ESCs is more dispersed and the net-shrinkage disappears.The tensile property is greatly improved by adopting a higher slow shot speed.The ultimate tensile strength is enhanced from 260.31 MPa to 290.31 MPa(increased by 11.52%),and the elongation is enhanced from 3.72%to 6.34%(increased by 70.52%).

Vacuum assisted high-pressure die casting of AZ91D magnesium alloy at different slow shot speeds

The effects of vacuum assistance on the microstructure and mechanical properties of high-pressure die cast AZ91 D alloy at different slow shot speeds were evaluated. Plate-shaped castings of AZ91 D alloy were carried out on a TOYO BD-350V5 cold chamber die casting machine incorporated with a self-improved TOYO vacuum system. It was found that the vacuum pressure in the die cavity at the beginning of mold filling increases with the increase of slow shot speed, following a cubic polynomial curve, resulting in a decline in the porosity-reduction ability of vacuum assistance with the increase of slow shot speed. The externally solidified crystal（ESC） contents in conventional and vacuum die castings behave similar against the slow shot speed. The tensile properties of vacuum die castings were strongly influenced by the ESC content at relative low slow shot speeds. With the increase of slow shot speed, the influence of the gas porosity level in vacuum die castings would get prominent.

Effects of shot speed and biscuit thickness on externaly solidified crystals of high-pressure diet cast AM60B magnesium alloy

Standard mechanical test bars with a diameter of 6.4 mm and a gauge length of 50 mm were processed, and the microstructures of die cast AM60B alloy under different die casting process parameters were observed. The influences of the slow shot speed, the fast shot speed and the biscuit thickness on the externally solidified crystals （ESCs） were investigated. With the increase of the biscuit thickness, the number of the ESCs in the cast samples decreases. Under a low slow shot speed, larg ESCs are found in the cast structure and a high fast shot speed results in more spherical ESCs. The relationships between ESCs and process parameters were also discussed.

Effect of multi-step slow shot speed on microstructure of vacuum die cast AZ91D magnesium alloy

Two multi-step （two-step and three-step） slow shot speeds were used in the vacuum die casting process of AZ91D magnesium alloy. The vacuum pressure variation in the die cavity before mold filling was monitored by using a pressure sensor. The microstructures of the produced castings were analyzed with optical microscope and image analysis software. The experimental results demonstrate that, the vacuum pressure in the die cavity at the beginning of mold filling is significantly reduced by using three-step slow shot speed, resulting in a low gas porosity level in the produced castings. At an appropriate multi-step slow shot speed, the dwell time of the liquid metal in the shot sleeve before mold filling can be reduced and the flow of the liquid metal in the shot sleeve at the later stage of the slow shot process can be restrained, which cause a low externally solidified crystal content in the produced castings.

AgNi15 composite particles prepared by ultrasonic arc spray atomization method

Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).

Microstructure refinement of AZ31 alloy solidified with pulsed magnetic field

The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.

Microstructure and Properties of Cu-Cr-Zr Alloy after Rapidly Solidified Aging and Solid Solution Aging

The structure and properties of Cu-Cr-Zr alloy were studied after rapidly solidified aging and solid solution aging.At the early stage of aging （500℃ for 15 rain）, the hardness and the conductivity of the alloy rapidly solidified are 143 HV and 72% IACS, respectively. Under the same aging condition, the hardness and electrical conductivity of the alloy solid solution treated can reach 86 HV and 47% IACS, respectively. The microstructure was analyzed, and the grain size after rapid solidification is much smaller than that after solid solution treatment. By rapidly solidified aging the fine precipitates distribute inside the grains and along the grain boundary, while by solid solution aging there are large Cr particles along the grain boundary.

A Study on Solid/Melt Interfaces and the Formation of<100> Texture in Solidified FCC Metals

The (100) texture of solidified fcc metals, caused by the preferential (100) dendrite growth, could be closeIy related to solid/melt interfaces which behave differently along different crystallographic orientation. The stability and roughness of {111} and {100} solid/melt interfaces of fcc metals were investigated using a modified Temkin multi-layer model. It is demonstrated that {100}crystal/melt interface is more unstable and rougher than {111} interface. The effect of the stability of crystal/melt interface on the (100) texture formation in solidified fcc metals has been analysed and discussed.

Element segregation behavior of aluminum-copper alloy ZL205A

In aluminum-copper alloy, the segregation has a severe bad effect on the alloying degree, strength and corrosion resistance. A deeper understanding of element segregation behavior will have a great signif icance on the prevention of segregation. In the study, the element segregation behavior of ZL205 A aluminum-copper alloy was investigated by examining isothermally solidifi ed samples using scanning electron microscopy and energy dispersive spectroscopy. The calculated results of segregation coeffi cients show that Cu and Mn are negative segregation elements; while Ti, V and Zr are positive segregation elements. The sequence of element segregation degree from the greatest to the least in ZL205 A alloy is Cu, Mn, V, Ti, Zr and Al. The density of residual liquid is expected to increase with a decrease in the quenching temperature ranging from 630 ℃ to 550 ℃. The calculated results conf irm that the quenching temperature has an insignif icant effect on the liquid density; and the variation of density is mainly due to element segregation. Consequently, segregations of Al, Cu and Mn lead to an increase in density, but Ti, V and Zr present the opposite effect. The contribution of each element to the variation of the liquid density was analyzed. The sequence of contributions of alloying elements to the variation of total liquid density is Cu>Al>Mn>V>Ti>Zr.

Effects of hot top pulsed magneto-oscillation on solidification structure of steel ingot

Achieving a uniform structure with few defects in heavy steel ingot is of high commercial importance. In this present work, in order to verify the potential of pulsed magneto-oscillation(PMO) applied in the production of heavy ingot, an induction coil was located at the hot top of the steel ingot to develop a novel technique, named hot top pulsed magneto oscillation(HPMO). The influences of HPMO on the solidification structure, macro segregation and compactness of a cylindrical medium carbon steel ingot with the weight of 160 kg were systematically investigated by optical microscope(OM) and laser induced breakdown spectroscopy original position metal analyzer(LIBSOPA-100). The results show that HPMO not only causes significant grain refinement and promotes the occurrence of columnar to equiaxed transition(CET) but also can homogenize the carbon distribution and enhance the compactness of the steel ingot. Therefore, HPMO technique has the potential to be applied in the production of heavy steel ingots on an industrial scale.