安全生产事故往往由多组织交互、多因素耦合造成,事故原因涉及多个组织。为预防和遏制多组织生产安全事故的发生,基于系统理论事故建模与过程模型(Systems-Theory Accident Modeling and Process,STAMP)、24Model,构建一种用于多组织事...安全生产事故往往由多组织交互、多因素耦合造成,事故原因涉及多个组织。为预防和遏制多组织生产安全事故的发生,基于系统理论事故建模与过程模型(Systems-Theory Accident Modeling and Process,STAMP)、24Model,构建一种用于多组织事故分析的方法,并以青岛石油爆炸事故为例进行事故原因分析。结果显示:STAMP-24Model可以分组织,分层次且有效、全面、详细地分析涉及多个组织的事故原因,探究多组织之间的交互关系;对事故进行动态演化分析,可得到各组织不安全动作耦合关系与形成的事故失效链及管控失效路径,进而为预防多组织事故提供思路和参考。展开更多
How to identify topological entities during rebuilding features is a critical problem in Feature-Based Parametric Modeling System (FBPMS). In the article, authors proposes a new coding approach to distinguish differen...How to identify topological entities during rebuilding features is a critical problem in Feature-Based Parametric Modeling System (FBPMS). In the article, authors proposes a new coding approach to distinguish different entities. The coding mechanism is expatiated,and some typical examples are presented. At last, the algorithm of decoding is put forward based on set theory.展开更多
Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for ...Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for large complicated stampings has been developed based on knowledge based engineering (KBE) and feature technology. This innovative model consists of knowledge base (KB), process control structure (PCS), process information model (PIM), multidisciplinary design optimization (MDO), model link environment (MLE) and simulation engine (SE), to realize process planning, optimization, simulation and management integrated to complete intelligent CAPP system. In this model, KBE provides knowledge base, open architecture and knowledge reuse ability to deal with the multi-domain and multi-expression of process knowledge, and forms an integrated environment. With PIM, all the knowledge consisting of objects, constraints, cxtmricncc and decision-makings is carried by object-oriented method dynamically for knowledge-reasoning. PCS makes dynamical knowledge modified and updated timely and accordingly. MLE provides scv. cral methods to make CAPP sysmm associated and integrated. SE provides a programmable mechanism to interpret simulation course and result. Meanwhile, collaborative optimization, one method of MDO, is imported to deal with the optimization distributed for multiple purposes. All these make CAPP sysmm integrated and open to other systems, such as dic design and manufacturing system.展开更多
High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and...High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and one-step carbon partitioning processes are involved.In this study,an integrated model of microstructure evolution relating to Q&P hot stamping was presented with a persuasively predicted results of mechanical properties.The transformation of diffusional phase and non-diffusional phase,including original austenite grain size individually,were considered,as well as the carbon partitioning process which affects the secondary martensite transformation temperature and the subsequent phase transformations.Afterwards,the mechanical properties including hardness,strength,and elongation were calculated through a series of theoretical and empirical models in accordance with phase contents.Especially,a modified elongation prediction model was generated ultimately with higher accuracy than the existed Mileiko’s model.In the end,the unified model was applied to simulate the Q&P hot stamping process of a U-cup part based on the finite element software LS-DYNA,where the calculated outputs were coincident with the measured consequences.展开更多
与传统列控系统相比,全自动无人驾驶运营场景更加复杂多变,潜在的危险及致因具有更强的隐蔽性和复杂性,给运营安全带来了新的挑战。针对以上问题,提出一种STAMP(Systems-Theoretic Accident Model and Process)与模型检验相结合的复杂...与传统列控系统相比,全自动无人驾驶运营场景更加复杂多变,潜在的危险及致因具有更强的隐蔽性和复杂性,给运营安全带来了新的挑战。针对以上问题,提出一种STAMP(Systems-Theoretic Accident Model and Process)与模型检验相结合的复杂运营场景安全验证方法。首先,基于STAMP理论构建运营场景分层控制结构模型,辨识潜在的不安全控制行为、分析危险致因和安全约束;其次,定义分层控制结构模型与安全状态机模型间的基本转换规则,基于分层控制结构模型、安全约束和转换规则,构建运营场景安全状态机模型;最后,针对提取的安全约束,利用数据流图建立安全属性验证模型,结合模型检验技术,对运营场景安全状态机模型进行形式化验证。以全自动无人驾驶运营场景中列车自动进站停车为例,对方法进行验证分析。结果表明,当STAMP理论提取的安全约束通过了场景安全状态机模型的验证时,表示在该场景中对应的不安全控制行为没有发生且不导致相应危险。该方法结合系统安全分析与形式化建模验证的优势,降低了运营场景建模的难度,构建的运营场景形式化模型满足系统安全约束,可以作为全自动无人驾驶系统安全设计和安全改进的重要基础。展开更多
Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surfac...Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surface strain evolutions have been carried out. The simulations provide strains at locations within the layers of an FML, allowing better understanding of forming behavior of the composite layer and its influence on the metal layers. Finite element analyses were conducted on two aluminum-based FMLs with different fiber-reinforced composites and benchmarked against monolithic aluminum alloy. The simulation results indicated that high stiffness of the reinforcement constrains flow of the matrix in the composite layer, which can be attributed to the distinguishing behavior of the FMLs compared to the monolithic aluminum alloy.展开更多
This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent prope...This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent properties of fiber-reinforced polypropylene, the effect of elevated temperature on its forming behavior is worthy of concern. Furthermore, the elevation in temperature also influences the bonding within the constituent lamina. Both factors were integrated in the modelling. By investigating the through-thickness strain evolution throughout the stamping process, the forming mode of each layer, as well as their interactions, were better understood. Results suggested that the flow of matrix and the rotation at the intersections of fiber strands can be promoted at elevated temperature, which transforms the forming performance of FMLs close to that of monolithic aluminum. These results propose means to improve the forming performance of FMLs.展开更多
为分析化学品船智能液货系统的安全性,采用系统理论事故模型与过程(System-Theoretic Accident Model and Processes, STAMP)方法,构建了化学品船智能液货系统控制反馈模型;基于系统理论过程分析(System-Theoretic Process Analysis, ST...为分析化学品船智能液货系统的安全性,采用系统理论事故模型与过程(System-Theoretic Accident Model and Processes, STAMP)方法,构建了化学品船智能液货系统控制反馈模型;基于系统理论过程分析(System-Theoretic Process Analysis, STPA),确定系统级事故,识别不安全控制行为并分析不安全控制行为关键致因;将不安全控制行为作为风险因素,利用三角模糊数对不安全控制行为风险进行量化。结果表明,26种不安全控制行为中,泵管阀动态调节、人员监测、数据采集、货品相容性判定等因素对风险影响程度较高。该分析结果可为化学品船智能液货系统的应用和安全管理提供参考。展开更多
A unified feature definition is proposed.Feature is form-concentrated,and can be used to model product func- tionalities,assembly relations,and part geometries.The feature model is given and a feature classification i...A unified feature definition is proposed.Feature is form-concentrated,and can be used to model product func- tionalities,assembly relations,and part geometries.The feature model is given and a feature classification is introduced including functional,assembly,structural,and manufacturing features.A prototype modeling system is developed in Pro/ENGINEER that can define the assembly and user-defined form features.展开更多
文摘安全生产事故往往由多组织交互、多因素耦合造成,事故原因涉及多个组织。为预防和遏制多组织生产安全事故的发生,基于系统理论事故建模与过程模型(Systems-Theory Accident Modeling and Process,STAMP)、24Model,构建一种用于多组织事故分析的方法,并以青岛石油爆炸事故为例进行事故原因分析。结果显示:STAMP-24Model可以分组织,分层次且有效、全面、详细地分析涉及多个组织的事故原因,探究多组织之间的交互关系;对事故进行动态演化分析,可得到各组织不安全动作耦合关系与形成的事故失效链及管控失效路径,进而为预防多组织事故提供思路和参考。
文摘How to identify topological entities during rebuilding features is a critical problem in Feature-Based Parametric Modeling System (FBPMS). In the article, authors proposes a new coding approach to distinguish different entities. The coding mechanism is expatiated,and some typical examples are presented. At last, the algorithm of decoding is put forward based on set theory.
文摘Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for large complicated stampings has been developed based on knowledge based engineering (KBE) and feature technology. This innovative model consists of knowledge base (KB), process control structure (PCS), process information model (PIM), multidisciplinary design optimization (MDO), model link environment (MLE) and simulation engine (SE), to realize process planning, optimization, simulation and management integrated to complete intelligent CAPP system. In this model, KBE provides knowledge base, open architecture and knowledge reuse ability to deal with the multi-domain and multi-expression of process knowledge, and forms an integrated environment. With PIM, all the knowledge consisting of objects, constraints, cxtmricncc and decision-makings is carried by object-oriented method dynamically for knowledge-reasoning. PCS makes dynamical knowledge modified and updated timely and accordingly. MLE provides scv. cral methods to make CAPP sysmm associated and integrated. SE provides a programmable mechanism to interpret simulation course and result. Meanwhile, collaborative optimization, one method of MDO, is imported to deal with the optimization distributed for multiple purposes. All these make CAPP sysmm integrated and open to other systems, such as dic design and manufacturing system.
基金Supported by National Natural Science Foundation of China (Grant Nos. 51775336,U1564203)Program of Shanghai Academic Research Leadership (Grant No. 19XD1401900)
文摘High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and one-step carbon partitioning processes are involved.In this study,an integrated model of microstructure evolution relating to Q&P hot stamping was presented with a persuasively predicted results of mechanical properties.The transformation of diffusional phase and non-diffusional phase,including original austenite grain size individually,were considered,as well as the carbon partitioning process which affects the secondary martensite transformation temperature and the subsequent phase transformations.Afterwards,the mechanical properties including hardness,strength,and elongation were calculated through a series of theoretical and empirical models in accordance with phase contents.Especially,a modified elongation prediction model was generated ultimately with higher accuracy than the existed Mileiko’s model.In the end,the unified model was applied to simulate the Q&P hot stamping process of a U-cup part based on the finite element software LS-DYNA,where the calculated outputs were coincident with the measured consequences.
文摘与传统列控系统相比,全自动无人驾驶运营场景更加复杂多变,潜在的危险及致因具有更强的隐蔽性和复杂性,给运营安全带来了新的挑战。针对以上问题,提出一种STAMP(Systems-Theoretic Accident Model and Process)与模型检验相结合的复杂运营场景安全验证方法。首先,基于STAMP理论构建运营场景分层控制结构模型,辨识潜在的不安全控制行为、分析危险致因和安全约束;其次,定义分层控制结构模型与安全状态机模型间的基本转换规则,基于分层控制结构模型、安全约束和转换规则,构建运营场景安全状态机模型;最后,针对提取的安全约束,利用数据流图建立安全属性验证模型,结合模型检验技术,对运营场景安全状态机模型进行形式化验证。以全自动无人驾驶运营场景中列车自动进站停车为例,对方法进行验证分析。结果表明,当STAMP理论提取的安全约束通过了场景安全状态机模型的验证时,表示在该场景中对应的不安全控制行为没有发生且不导致相应危险。该方法结合系统安全分析与形式化建模验证的优势,降低了运营场景建模的难度,构建的运营场景形式化模型满足系统安全约束,可以作为全自动无人驾驶系统安全设计和安全改进的重要基础。
文摘Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surface strain evolutions have been carried out. The simulations provide strains at locations within the layers of an FML, allowing better understanding of forming behavior of the composite layer and its influence on the metal layers. Finite element analyses were conducted on two aluminum-based FMLs with different fiber-reinforced composites and benchmarked against monolithic aluminum alloy. The simulation results indicated that high stiffness of the reinforcement constrains flow of the matrix in the composite layer, which can be attributed to the distinguishing behavior of the FMLs compared to the monolithic aluminum alloy.
文摘This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent properties of fiber-reinforced polypropylene, the effect of elevated temperature on its forming behavior is worthy of concern. Furthermore, the elevation in temperature also influences the bonding within the constituent lamina. Both factors were integrated in the modelling. By investigating the through-thickness strain evolution throughout the stamping process, the forming mode of each layer, as well as their interactions, were better understood. Results suggested that the flow of matrix and the rotation at the intersections of fiber strands can be promoted at elevated temperature, which transforms the forming performance of FMLs close to that of monolithic aluminum. These results propose means to improve the forming performance of FMLs.
文摘为分析化学品船智能液货系统的安全性,采用系统理论事故模型与过程(System-Theoretic Accident Model and Processes, STAMP)方法,构建了化学品船智能液货系统控制反馈模型;基于系统理论过程分析(System-Theoretic Process Analysis, STPA),确定系统级事故,识别不安全控制行为并分析不安全控制行为关键致因;将不安全控制行为作为风险因素,利用三角模糊数对不安全控制行为风险进行量化。结果表明,26种不安全控制行为中,泵管阀动态调节、人员监测、数据采集、货品相容性判定等因素对风险影响程度较高。该分析结果可为化学品船智能液货系统的应用和安全管理提供参考。
文摘A unified feature definition is proposed.Feature is form-concentrated,and can be used to model product func- tionalities,assembly relations,and part geometries.The feature model is given and a feature classification is introduced including functional,assembly,structural,and manufacturing features.A prototype modeling system is developed in Pro/ENGINEER that can define the assembly and user-defined form features.