The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of...The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of the oil film in the journal bearing and straightforward elasticity theory are considered in the analysis.Based on the structure stiffness equivalent characteristic,a simple stepped shaft can reflect the entire complex structure model.The existing lubrication model,which does not consider this angle component,is not very precise for journal bearings.Film pressure,misalignment angle,velocity field,oil leakage,and temperature field were calculated and compared in the journal bearing analysis.The results indicate that bearing performances are greatly affected by misalignment caused by the asymmetric structure.A simple stepped shaft can effectively represent a misaligned journal bearing in a rotor-bearing system.展开更多
The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finit...The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.展开更多
The influence of stress and friction conditions on material flow during longitudinal cold rolling of a shaft was investigated. The longitudinal cold rolling method makes it possible to form and finish-up machine parts...The influence of stress and friction conditions on material flow during longitudinal cold rolling of a shaft was investigated. The longitudinal cold rolling method makes it possible to form and finish-up machine parts in the rolling process, which is associated with strengthening of the material due to cold work. The experiments were car- ried out in order to determine the pressure force at the stage of squeezing on shafts formed by longitudinal cold roll- ing and made of constructional unalloyed steels S235JR and C45. The experimental results were compared with nu merieal simulation results obtained by using the MSC. Marc 2010 based on finite element method （FEM）. The influ- ence of deformation degree on structural changes and the increase of material strength are shown.展开更多
基金Project supported by the National Natural Science Foundation of China (No. 60879002)the Tianjin Support Plan of China(No. 10ZCKFGX03800)
文摘The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of the oil film in the journal bearing and straightforward elasticity theory are considered in the analysis.Based on the structure stiffness equivalent characteristic,a simple stepped shaft can reflect the entire complex structure model.The existing lubrication model,which does not consider this angle component,is not very precise for journal bearings.Film pressure,misalignment angle,velocity field,oil leakage,and temperature field were calculated and compared in the journal bearing analysis.The results indicate that bearing performances are greatly affected by misalignment caused by the asymmetric structure.A simple stepped shaft can effectively represent a misaligned journal bearing in a rotor-bearing system.
文摘The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.
文摘The influence of stress and friction conditions on material flow during longitudinal cold rolling of a shaft was investigated. The longitudinal cold rolling method makes it possible to form and finish-up machine parts in the rolling process, which is associated with strengthening of the material due to cold work. The experiments were car- ried out in order to determine the pressure force at the stage of squeezing on shafts formed by longitudinal cold roll- ing and made of constructional unalloyed steels S235JR and C45. The experimental results were compared with nu merieal simulation results obtained by using the MSC. Marc 2010 based on finite element method （FEM）. The influ- ence of deformation degree on structural changes and the increase of material strength are shown.
