The principle of the stretch reducing process is analyzed and three models of pass design are established. The simulations are done about variables, such as, stress, strain, the stretches between the stands, the size ...The principle of the stretch reducing process is analyzed and three models of pass design are established. The simulations are done about variables, such as, stress, strain, the stretches between the stands, the size parameters of the steel tube, and the roll force parameters. According to its product catalogs the system can automatically divide the pass series, formulate the rolling table, and simulate the basic technological parameters in the stretch reducing process. All modules are integrated based on the developing environment of VB6. The system can draw simulation curves and pass pictures. Three kinds of database including the material database, pass design database, and product database are devised using Microsoft Access, which can be directly edited, corrected, and searched.展开更多
The prototype,basic parameters,composition and structure of computer simulation system of stretch reducing mill for tubes were introduced.The software has an obvious style of object-oriented programming,and the module...The prototype,basic parameters,composition and structure of computer simulation system of stretch reducing mill for tubes were introduced.The software has an obvious style of object-oriented programming,and the modules were integrated in the simulation system.The system can optimize pass design,and it can automatically classify pass series according to the product syllabus,formulate the rolling table and simulate the rolling parameters in stretch reducing process.The simulation results were compared with the detailed technical data(used as experimental data) provided by Baotou Iron and Steel Company,and the comparison gave a clear proof of the precision of the models.展开更多
The prototype, basic parameters, composition and structure of computer simulation system of stretch reducing mill for tubes were introduced. The software has an obvious style of object-oriented programming, and the mo...The prototype, basic parameters, composition and structure of computer simulation system of stretch reducing mill for tubes were introduced. The software has an obvious style of object-oriented programming, and the modules were integrated in the simulation system. The system can optimize pass design, and it can automatically classify pass series according to the product syllabus, formulate the rolling table and simulate the rolling parameters in stretch reducing process. The simulation results were compared with the detailed technical data (used as experimental data) provided by Baotou Iron and Steel Company, and the comparison gave a clear proof of the precision of the models.展开更多
The tube rotation method （TRM） refers to the rotational movement of steel tube about its axis as well as translation in rolling direction in stretch reducing rolling process. The influence of the TRM on transverse w...The tube rotation method （TRM） refers to the rotational movement of steel tube about its axis as well as translation in rolling direction in stretch reducing rolling process. The influence of the TRM on transverse wall thickness precision of seamless steel tube was studied. Thickness distribution of the TRM was obtained by superimposing the thickened amount of single pass rolling. Results show that the TRM can effectively improve the evenness of thickness distribution. In order to analyze the influence mechanism of the TRM, the finite element method was adopted to simulate the thickness distribution in stretch reduction process. Results show that the TRM changes the roundtrip flow between two fix places of conventional stretch reducing and inhibits the directional accumulation of metal. In addition, the TRM has a correction effect on thickness cusp. All these advantages of the TRM help to improve the transverse wall thickness precision of seamless steel tube.展开更多
基金the Ninth Five-Year Plan Subject for Science and Technology Development of China(No.95-528-02-02-02E)Shanxi Provincial Natural Science Foundation of China(Nos.20001053 and 2006011060)Taiyuan Science and Technology Attack Project(2006).
文摘The principle of the stretch reducing process is analyzed and three models of pass design are established. The simulations are done about variables, such as, stress, strain, the stretches between the stands, the size parameters of the steel tube, and the roll force parameters. According to its product catalogs the system can automatically divide the pass series, formulate the rolling table, and simulate the basic technological parameters in the stretch reducing process. All modules are integrated based on the developing environment of VB6. The system can draw simulation curves and pass pictures. Three kinds of database including the material database, pass design database, and product database are devised using Microsoft Access, which can be directly edited, corrected, and searched.
文摘The prototype,basic parameters,composition and structure of computer simulation system of stretch reducing mill for tubes were introduced.The software has an obvious style of object-oriented programming,and the modules were integrated in the simulation system.The system can optimize pass design,and it can automatically classify pass series according to the product syllabus,formulate the rolling table and simulate the rolling parameters in stretch reducing process.The simulation results were compared with the detailed technical data(used as experimental data) provided by Baotou Iron and Steel Company,and the comparison gave a clear proof of the precision of the models.
基金Item Sponsored by National Natural Science Foundation of China(59995440)
文摘The prototype, basic parameters, composition and structure of computer simulation system of stretch reducing mill for tubes were introduced. The software has an obvious style of object-oriented programming, and the modules were integrated in the simulation system. The system can optimize pass design, and it can automatically classify pass series according to the product syllabus, formulate the rolling table and simulate the rolling parameters in stretch reducing process. The simulation results were compared with the detailed technical data (used as experimental data) provided by Baotou Iron and Steel Company, and the comparison gave a clear proof of the precision of the models.
文摘The tube rotation method （TRM） refers to the rotational movement of steel tube about its axis as well as translation in rolling direction in stretch reducing rolling process. The influence of the TRM on transverse wall thickness precision of seamless steel tube was studied. Thickness distribution of the TRM was obtained by superimposing the thickened amount of single pass rolling. Results show that the TRM can effectively improve the evenness of thickness distribution. In order to analyze the influence mechanism of the TRM, the finite element method was adopted to simulate the thickness distribution in stretch reduction process. Results show that the TRM changes the roundtrip flow between two fix places of conventional stretch reducing and inhibits the directional accumulation of metal. In addition, the TRM has a correction effect on thickness cusp. All these advantages of the TRM help to improve the transverse wall thickness precision of seamless steel tube.
