With sustaining change of production mode,layout planning is no longer a thing built once for all.Cellular layout(CL) is becoming a hotspot in the research field of manufacturing system layout.Traditional researches o...With sustaining change of production mode,layout planning is no longer a thing built once for all.Cellular layout(CL) is becoming a hotspot in the research field of manufacturing system layout.Traditional researches on layout planning are mainly concentrating on aspects of layout arithmetic,style and evaluation,etc.Relatively seldom efforts are paid to CL and its specific problems as cell formation(CF),equipment sharing and CL analysis.Through problem analyzing of layout in cellular manufacturing system(CMS),research approach of cell formation,interactive layout and layout analysis threaded with process interconnection relationship(PIR) is proposed.Typical key technologies in CL like CF technology based on similarity analysis of part processes,interactive visual layout technology,layout evaluation technology founded on PIR analysis and algorithm of cell equipment sharing are put forward.Against the background of one enterprise which encounters problems of low utility of key equipments and disperse material logistic,an example of four-cell layout is given.The CL adjustment and analysis results show that equipment with high level of sharing degree should be disposed around the boundary of its main cell,and be near to other sharing cells as possible; process route should be centralized by all means,so equipment adjustment is to be implemented along direction that route intersection can be decreased; giving consideration to the existence of discrete cell,logistic route and its density should be centralized to cells formed.The proposed research can help improve equipment utility and material logistic efficiency of CL,and can be popularized to other application availably.展开更多
A warehouse layout problem where the warehouse has more than one level and both the distance from the cell to the receive/exit bay and demand of item types are fuzzy variables is proposed. The problem is to find a lay...A warehouse layout problem where the warehouse has more than one level and both the distance from the cell to the receive/exit bay and demand of item types are fuzzy variables is proposed. The problem is to find a layout with the minimum transportation cost subject to adjacency and other constraints. A fuzzy expected value model is given and an ant colony system is designed to solve the problem. Computational results indicate the efficiency and effectiveness of the method.展开更多
Data layout in a file system is the organization of data stored in external storages. The data layout has a huge impact on performance of storage systems. We survey three main kinds of data layout in traditional file ...Data layout in a file system is the organization of data stored in external storages. The data layout has a huge impact on performance of storage systems. We survey three main kinds of data layout in traditional file systems: in-place update file system, log-structured file system, and copy-on-write file sys- tem. Each file system has its own strengths and weaknesses under different circumstances. We also include a recent us- age of persistent layout in a file system that combines both flash memory and byte- addressable non- volatile memory. With this survey, we conclude that persistent data layout in file systems may evolve dramatically in the era of emerging non-volatile memory.展开更多
This article studies the pod layout problem in the Kiva mobile fulfillment system which adopts the synchronized zoning strategy. An integer programming model for the pod layout problem is formulated under the premise ...This article studies the pod layout problem in the Kiva mobile fulfillment system which adopts the synchronized zoning strategy. An integer programming model for the pod layout problem is formulated under the premise of knowing the relationship of the pods and items. A three-stage algorithm is proposed based on the Spectral Clustering algorithm. Firstly, the pod similarity matrix and the Laplacian matrix are constructed according to the relationship of the pods and items. Secondly, the pods are clustered by the Spectral Clustering algorithm and assigned to each zone based on the cluster results. Finally, the exact locations of pods in each zone are determined by the historical retrieval frequency of items, using the real data of a large-scale Kiva mobile fulfillment system to simulate and calculate the order picking efficiency before and after the adjustment of the pod layout. The results showed that the pod layout using synchronized zoning strategy can effectively improve the picking efficiency.展开更多
In the context of the rapid development of urbanization in China, the development of emerging town shows a high-speed prosperity. This paper describes current situation of the emerging urban green space system and ana...In the context of the rapid development of urbanization in China, the development of emerging town shows a high-speed prosperity. This paper describes current situation of the emerging urban green space system and analyzes different characteristics between current green spaces and the old city or existing urban green space. Considering green space system planning in the downtown area of Gu'an County, advantages of the "network + patch" layout for green space systems in emerging towns are summarized to explore a green space structure suited to these towns.展开更多
This paper discusses the major problems in urban green space system (UGSS) planning at both general and special planning levels in China. At general planning level, the problems of the UGSS are mainly from the ignor...This paper discusses the major problems in urban green space system (UGSS) planning at both general and special planning levels in China. At general planning level, the problems of the UGSS are mainly from the ignorance in the characteristics of urban nature spaces and the limitation factors of the urban planning system. Great importance is attached to the green spaces in the built area of city, but the green spaces in surrounding areas of the city is unnoticed. Furthermore, because the area of UGSS planning is strictly limited by the administrative zoning, the green space system loses its integrity and rationality in spatial patterns. The schedules of urban development planning mismatched the paces and progresses of the ecological restoration cycles. At special plan level, the problem of the UGSS in China is that the green spaces quantity was over emphasized but the rationality of their layouts is neglected.. Meanwhile, the requirement of the spatial structures and the green spaces layouts to balance between the urban development and the natural ecological environments is often ignored. With regard to the layouts in the UGSS planning practices, the existing problems are the compromising to the existing land-uses, the 'filling in' approach to plan green spaces and an over-emphasis on the layout patterns.展开更多
Plant layout design affects both investment and performance of a factory. To maximize the economic benefits of a petrochemical factory, a large number of factors must be considered simultaneously, such as material flo...Plant layout design affects both investment and performance of a factory. To maximize the economic benefits of a petrochemical factory, a large number of factors must be considered simultaneously, such as material flow, heat flow and safety. However, conventional principles for plant layout design and optimization do not involve the heat flow, resulting in higher construction investment. To solve this problem, a new heuristic approach is proposed in this paper based on the current layout design principles. Both material flow(pipelines for process streams) and heat flow(pipelines for steam) are considered. Three optimization methods with different objective functions are used to optimize the layout. The application of proposed approach is illustrated with a case study. The optimal scheme and pipeline networks can be obtained, and the pipeline length is reduced significantly.展开更多
Manufacturing facility layout design has long been recognized as one of the most critical and difficult design tasks in manufacturing industries. Traditional layout methods can not fully sol...Manufacturing facility layout design has long been recognized as one of the most critical and difficult design tasks in manufacturing industries. Traditional layout methods can not fully solve this complex spatial layout problem. Virtual reality (VR) is a new form of human\|computer interaction, which has the potential to support a range of engineering applications. This paper discusses the reasons why manufacturing facility layout design is considered to be an appropriate new area of VR utilization. A VR\|based layout design framework is proposed. The virtual environment construction issues are discussed. An example of the immersive VR application of facility layout is examined.展开更多
Design of a robust production facility layout with minimum handling cost (MHC) presents an appropriate approach to tackle facility layout problems in a dynamic volatile environment, in which product demands randomly...Design of a robust production facility layout with minimum handling cost (MHC) presents an appropriate approach to tackle facility layout problems in a dynamic volatile environment, in which product demands randomly change in each planning period. The objective of the design is to find the robust facility layout with minimum total material handling cost over the entire multiperiod planning horizon. This paper proposes a new mathematical model for designing robust machine layout in the stochastic dynamic environment of manufacturing systems using quadratic assignment problem (QAP) formulation. In this investigation, product demands are assumed to be normally distributed random variables with known expected value, variance, and covariance that randomly change from period to period. The proposed model was verified and validated using randomly generated numerical data and benchmark examples. The effect of dependent product demands and varying interest rate on the total cost function of the proposed model has also been investigated. Sensitivity analysis on the proposed model has been performed. Dynamic programming and simulated annealing optimization algorithms were used in solving the modeled example problems.展开更多
The present situations of waste refrigerators recycling and disposing were analyzed. Three key technologies of layout design of recycling plants of waste refrigerators were presented as follows: 1) establishment of re...The present situations of waste refrigerators recycling and disposing were analyzed. Three key technologies of layout design of recycling plants of waste refrigerators were presented as follows: 1) establishment of recycling process of waste refrigerators; 2) the general plane layout of recycling plants; 3) the detailed layout of workshops of recycling plants. The focus of the three key technologies is to tackle the problem of the detailed layout of workshops of the recycling plants. By adopting Petri net, the model of logistics system of workshops was established and then optimized, and finally the detailed layout chart of recycling plants was gained. By adopting E-factory, the recycling plants were simulated. The results show that the method mentioned is effective.展开更多
The integrated layout problem in manufacturing Systems is investigated. Anintegrated model for Concurrent layout design of cells and flow paths is formulated. A hybridapproach combined an enhanced branch-and-bound alg...The integrated layout problem in manufacturing Systems is investigated. Anintegrated model for Concurrent layout design of cells and flow paths is formulated. A hybridapproach combined an enhanced branch-and-bound algorithm with a simulated annealing scheme isproposed to solve this problem. The integrated layout method is applied to re-layout the gear pumpshop of a medium-size manufacturer of hydraulic pieces. Results show that the proposed layout methodcan concurrently provide good solutions of the cell layouts and the flow path layouts.展开更多
基金supported by Defence Advanced Research Program of ChinaFoundation Research Program of Beijing Institute of Technology,China (Grant No. 20080342003)
文摘With sustaining change of production mode,layout planning is no longer a thing built once for all.Cellular layout(CL) is becoming a hotspot in the research field of manufacturing system layout.Traditional researches on layout planning are mainly concentrating on aspects of layout arithmetic,style and evaluation,etc.Relatively seldom efforts are paid to CL and its specific problems as cell formation(CF),equipment sharing and CL analysis.Through problem analyzing of layout in cellular manufacturing system(CMS),research approach of cell formation,interactive layout and layout analysis threaded with process interconnection relationship(PIR) is proposed.Typical key technologies in CL like CF technology based on similarity analysis of part processes,interactive visual layout technology,layout evaluation technology founded on PIR analysis and algorithm of cell equipment sharing are put forward.Against the background of one enterprise which encounters problems of low utility of key equipments and disperse material logistic,an example of four-cell layout is given.The CL adjustment and analysis results show that equipment with high level of sharing degree should be disposed around the boundary of its main cell,and be near to other sharing cells as possible; process route should be centralized by all means,so equipment adjustment is to be implemented along direction that route intersection can be decreased; giving consideration to the existence of discrete cell,logistic route and its density should be centralized to cells formed.The proposed research can help improve equipment utility and material logistic efficiency of CL,and can be popularized to other application availably.
基金the National Natural Science Foundation of China (70471063 ,70171036)
文摘A warehouse layout problem where the warehouse has more than one level and both the distance from the cell to the receive/exit bay and demand of item types are fuzzy variables is proposed. The problem is to find a layout with the minimum transportation cost subject to adjacency and other constraints. A fuzzy expected value model is given and an ant colony system is designed to solve the problem. Computational results indicate the efficiency and effectiveness of the method.
基金supported by ZTE Industry-Academia-Research Cooperation Funds
文摘Data layout in a file system is the organization of data stored in external storages. The data layout has a huge impact on performance of storage systems. We survey three main kinds of data layout in traditional file systems: in-place update file system, log-structured file system, and copy-on-write file sys- tem. Each file system has its own strengths and weaknesses under different circumstances. We also include a recent us- age of persistent layout in a file system that combines both flash memory and byte- addressable non- volatile memory. With this survey, we conclude that persistent data layout in file systems may evolve dramatically in the era of emerging non-volatile memory.
文摘This article studies the pod layout problem in the Kiva mobile fulfillment system which adopts the synchronized zoning strategy. An integer programming model for the pod layout problem is formulated under the premise of knowing the relationship of the pods and items. A three-stage algorithm is proposed based on the Spectral Clustering algorithm. Firstly, the pod similarity matrix and the Laplacian matrix are constructed according to the relationship of the pods and items. Secondly, the pods are clustered by the Spectral Clustering algorithm and assigned to each zone based on the cluster results. Finally, the exact locations of pods in each zone are determined by the historical retrieval frequency of items, using the real data of a large-scale Kiva mobile fulfillment system to simulate and calculate the order picking efficiency before and after the adjustment of the pod layout. The results showed that the pod layout using synchronized zoning strategy can effectively improve the picking efficiency.
文摘In the context of the rapid development of urbanization in China, the development of emerging town shows a high-speed prosperity. This paper describes current situation of the emerging urban green space system and analyzes different characteristics between current green spaces and the old city or existing urban green space. Considering green space system planning in the downtown area of Gu'an County, advantages of the "network + patch" layout for green space systems in emerging towns are summarized to explore a green space structure suited to these towns.
文摘This paper discusses the major problems in urban green space system (UGSS) planning at both general and special planning levels in China. At general planning level, the problems of the UGSS are mainly from the ignorance in the characteristics of urban nature spaces and the limitation factors of the urban planning system. Great importance is attached to the green spaces in the built area of city, but the green spaces in surrounding areas of the city is unnoticed. Furthermore, because the area of UGSS planning is strictly limited by the administrative zoning, the green space system loses its integrity and rationality in spatial patterns. The schedules of urban development planning mismatched the paces and progresses of the ecological restoration cycles. At special plan level, the problem of the UGSS in China is that the green spaces quantity was over emphasized but the rationality of their layouts is neglected.. Meanwhile, the requirement of the spatial structures and the green spaces layouts to balance between the urban development and the natural ecological environments is often ignored. With regard to the layouts in the UGSS planning practices, the existing problems are the compromising to the existing land-uses, the 'filling in' approach to plan green spaces and an over-emphasis on the layout patterns.
基金Supported by the National Basic Research Program of China(2012CB720500)the National Natural Science Foundation of China(21306228)
文摘Plant layout design affects both investment and performance of a factory. To maximize the economic benefits of a petrochemical factory, a large number of factors must be considered simultaneously, such as material flow, heat flow and safety. However, conventional principles for plant layout design and optimization do not involve the heat flow, resulting in higher construction investment. To solve this problem, a new heuristic approach is proposed in this paper based on the current layout design principles. Both material flow(pipelines for process streams) and heat flow(pipelines for steam) are considered. Three optimization methods with different objective functions are used to optimize the layout. The application of proposed approach is illustrated with a case study. The optimal scheme and pipeline networks can be obtained, and the pipeline length is reduced significantly.
文摘Manufacturing facility layout design has long been recognized as one of the most critical and difficult design tasks in manufacturing industries. Traditional layout methods can not fully solve this complex spatial layout problem. Virtual reality (VR) is a new form of human\|computer interaction, which has the potential to support a range of engineering applications. This paper discusses the reasons why manufacturing facility layout design is considered to be an appropriate new area of VR utilization. A VR\|based layout design framework is proposed. The virtual environment construction issues are discussed. An example of the immersive VR application of facility layout is examined.
基金Supported by the Ministry of Higher Education of Malaysia through the Foundation Research(Grant Scheme no.FRGS/1/2012/TK01/MMU/02/2)
文摘Design of a robust production facility layout with minimum handling cost (MHC) presents an appropriate approach to tackle facility layout problems in a dynamic volatile environment, in which product demands randomly change in each planning period. The objective of the design is to find the robust facility layout with minimum total material handling cost over the entire multiperiod planning horizon. This paper proposes a new mathematical model for designing robust machine layout in the stochastic dynamic environment of manufacturing systems using quadratic assignment problem (QAP) formulation. In this investigation, product demands are assumed to be normally distributed random variables with known expected value, variance, and covariance that randomly change from period to period. The proposed model was verified and validated using randomly generated numerical data and benchmark examples. The effect of dependent product demands and varying interest rate on the total cost function of the proposed model has also been investigated. Sensitivity analysis on the proposed model has been performed. Dynamic programming and simulated annealing optimization algorithms were used in solving the modeled example problems.
文摘The present situations of waste refrigerators recycling and disposing were analyzed. Three key technologies of layout design of recycling plants of waste refrigerators were presented as follows: 1) establishment of recycling process of waste refrigerators; 2) the general plane layout of recycling plants; 3) the detailed layout of workshops of recycling plants. The focus of the three key technologies is to tackle the problem of the detailed layout of workshops of the recycling plants. By adopting Petri net, the model of logistics system of workshops was established and then optimized, and finally the detailed layout chart of recycling plants was gained. By adopting E-factory, the recycling plants were simulated. The results show that the method mentioned is effective.
基金This project is supported by National Natural Science Foundation of China (No.59990470)Doctoral Foundation of Ministry of Education, China(No.20010487024).
文摘The integrated layout problem in manufacturing Systems is investigated. Anintegrated model for Concurrent layout design of cells and flow paths is formulated. A hybridapproach combined an enhanced branch-and-bound algorithm with a simulated annealing scheme isproposed to solve this problem. The integrated layout method is applied to re-layout the gear pumpshop of a medium-size manufacturer of hydraulic pieces. Results show that the proposed layout methodcan concurrently provide good solutions of the cell layouts and the flow path layouts.