Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRP...Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.展开更多
Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In ord...Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.展开更多
In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is ...In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.展开更多
文摘Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.
基金Supported by the National Basic Research Program of China （2013CB733600）, the National Natural Science Foundation of China （21176073）, the Doctoral Fund of Ministry of Education of China （20090074110005）, the Program for New Century Excellent Talents in University （NCET-09-0346）, Shu Guang Project （09SG29） and the Fundamental Research Funds for the Central Universities.
文摘Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.
基金Supported by the National Natural Science Foundation of China （61104131）.
文摘In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.
