Inertia Matching During Dynamic Simulation of Vehicle Drive System on Test Bench

Framework and basic parameters of a test bench for motor drive system of electric vehicle (EV) are illuminated. Two kinds of electric drive models, one was for the electric vehicle drived on real road, the other was for that on test bench, are put forward. Then, dynamic analysis of these models is made in detail. Inertia matching method of the test bench is researched and some useful formulas and graphs are brought forward. The experiment of an electric bus is introduced in order to explain the usage of this inertia matching method.

Electronic Unit Pump Test Bench Development and Pump Properties Research

A unit pump test bench is developed on an in-line pump test platform. The bench is composed of pump adapting assembly, fuel supply subsystem, lubricating subsystem and a control unit. A crank angle domain injection control method is given out and the control accuracy can be 0.1° crank degree. The bench can test both mechanical unit pump and electronic unit pump. A test model-PLD12 electronic unit pump is tested. Full pump delivery map and some influence factors test is done. Experimental results show that the injection quantity is linear with the delivery angle. The quantity change rate is 15% when fuel temperature increases 30 ℃. The delivery quantity per cycle increases 30 mg at 28 V drive voltage. The average delivery difference for two same type pumps is 5 %. Test results show that the bench can be used for unit pump verification.

The Efficiency Improving of Traction Drive Test Bench with Supercapacitor Energy Storage System

For development of passenger electrical transport, it is necessary to use energy more rationally. One of methods of vehicle power efficiency increase is installation of on-board energy storage systems. For studying of system operation, it is necessary to carry out a lot of experiments, therefore it is favorable to use the test bench and its computer model for reduction of the number of physical experiments. In this article, the results of computer modeling for the optimization of traction drive test bench by adjusting of the operation parameters of supercapacitor energy storage are described. Test bench operation is considered in cases of the energy storage system working at various selected supercapacitor initial voltages. Maximal increase of possibility of vehicle test bench regenerative braking with minimal decrease of autonomous power supply mode possibility is investigated. There is estimated the energy storage system efficiency improving measures dependence from supercapacitor operational voltage ranges. Parameters at which the minimum losses of energy are observed are revealed. Dependence of energy storage system discharge power on the most admissible supercapacitor current is established.

Test Bench for Robotics and Autonomy： Overview and Test Results

In this paper, the TAS-I （Thales Alenia Space-Italy） Test Bench for Robotics and Autonomy （TBRA） is presented. It is based on a flexible and modular software architecture （Framework Engine）, in which each functional module （representing the GNC subsystems） implements a key functionality of the GNC （Guidance Navigation and Control）. Modules communicate by means of standardised interfaces designed for exchange of necessary information among the modules composing the entire system. This approach permits the interchange-ability of each subsystem without affecting the overall functionalities of the GNC system. In this paper, the TBRA system, together with the implemented functional modules will be described. Tests results will be reported and future development will be discussed.

Torque effect on vibration behavior of high-speed train gearbox under internal and external excitations

The high-speed train transmission system,experiencing both the internal excitation originating from gear meshing and the external excitation originating from the wheel-rail interaction,exhibits complex dynamic behavior in the actual service environment.This paper focuses on the gearbox in the high-speed train to carry out the bench test,in which various operat-ing conditions(torques and rotation speeds)were set up and the excitation condition covering both internal and external was created.Acceleration responses on multiple positions of the gearbox were acquired in the test and the vibration behavior of the gearbox was studied.Meanwhile,a stochastic excitation modal test was also carried out on the test bench under different torques,and the modal parameter of the gearbox was identified.Finally,the sweep frequency response of the gearbox under gear meshing excitation was analyzed through dynamic modeling.The results showed that the torque has an attenuating effect on the amplitude of gear meshing frequency on the gearbox,and the effect of external excitation on the gearbox vibration cannot be ignored,especially under the rated operating condition.It was also found that the torque affects the modal param-eter of the gearbox significantly.The torque has a great effect on both the gear meshing stiffness and the bearing stiffness in the transmission system,which is the inherent reason for the changed modal characteristics observed in the modal test and affects the vibration behavior of the gearbox consequently.

In vitro bench testing using patient-specific 3D models for percutaneous pulmonary valve implantation with Venus P-valve

Background:Due to the wide variety of morphology,size,and dynamics,selecting an optimal valve size and location poses great difficulty in percutaneous pulmonary valve implantation(PPVI).This study aimed to report our experience with in vitro bench testing using patient-specific three-dimensional(3D)-printed models for planning PPVI with the Venus P-valve.Methods:Patient-specific 3D soft models were generated using PolyJet printing with a compliant synthetic material in 15 patients scheduled to undergo PPVI between July 2018 and July 2020 in Central China Fuwai Hospital of Zhengzhou University.Results:3D model bench testing altered treatment strategy in all patients(100%).One patient was referred for surgery because testing revealed that even the largest Venus P-valve would not anchor properly.In the remaining 14 patients,valve size and/or implantation location was altered to avoid valve migration and/or compression coronary artery.In four patients,it was decided to change the point anchoring because of inverted cone-shaped right ventricular outflow tract(RVOT)(n=2)or risk of compression coronary artery(n=2).Concerning sizing,we found that an oversize of 2-5 mm suffices.Anchoring of the valve was dictated by the flaring of the in-and outflow portion in the pulmonary artery.PPVI was successful in all 14 patients(absence of valve migration,no coronary compression,and none-to-mild residual pulmonary regurgitation[PR]).The diameter of the Venus P-valve in the 3D simulation group was significantly smaller than that of the conventional planning group(36[2]vs.32[4],Z=-3.77,P<0.001).Conclusions:In vitro testing indicated no need to oversize the Venus P-valve to the degree recommended by the balloon-sizing technique,as 2-5 mm sufficed.

High-Speed EMU TCMS Design and LCC Technology Research

This paper introduces the high-speed electrical multiple unit （EMO） life cycle, including the design, manufacturing, testing, and maintenance stages. It also presents the train control and monitoring system （TCMS） software development platform, the TCMS testing and verification bench, the EMU driving simulation platform, and the EMU remote data transmittal and maintenance platform. All these platforms and benches combined together make up the EMU life cycle cost （LCC） system. Each platform facilitates EMU LCC management and is an important part of the system.

High RF power tests of the first 1.3 GHz fundamental power coupler prototypes for the SHINE project

The Shanghai High Repetition Rate XFEL and Extreme Light Facility(SHINE)project will use 6001.3 GHz fundamental power couplers,which are modified based on TTF-Ⅲ power couplers,for continuous-wave operation with input power up to approximately 7 kW.The first batch of 20 sets of 1.3 GHz coupler prototypes was fabricated from three domestic manufacturers for the SHINE project.To better characterize the radio frequency conditioning phenomena for validating the performance of power couplers,a room temperature test stand was designed,constructed,and commissioned for the SHINE 1.3 GHz power couplers.In addition,a horizontal test cryostat was built to test the 1.3 GHz superconducting cavities,fundamental power couplers,tuners,and other components as a set.The results of these tests indicate that the 1.3 GHz couplers are capable of handling up to 14 kW continuous waves.Herein,the main aspects of the radio frequency design and construction of the test stand,along with the test results of the high-power conditioning of the 1.3 GHz couplers,are described.

Thermal Error Compensation of the Wear-Depth Real-Time Detecting of Self-Lubricating Spherical Plain Bearings

The spherical plain bearing test bench is a necessary detecting equipment in the research process of self?lubricating spherical plain bearings. The varying environmental temperatures cause the thermal deformation of the wear?depth detecting system of bearing test benches and then a ect the accuracy of the wear?depth detecting data. However, few researches about the spherical plain bearing test benches can be found with the implementation of the detect?ing error compensation. Based on the self?made modular spherical plain bearing test bench, two main causes of ther?mal errors, the friction heat of bearings and the environmental temperature variation, are analysed. The thermal errors caused by the friction heat of bearings are calculated, and the thermal deformation of the wear?depth detecting sys?tem caused by the varying environmental temperatures is detected. In view of the above results, the environmental temperature variation is the main cause of the two error factors. When the environmental temperatures rise is 10.3 °C, the thermal deformation is approximately 0.01 mm. In addition, the comprehensive compensating model of the thermal error of the wear?depth detecting system is built by multiple linear regression(MLR) and time series analysis. Compared with the detecting data of the thermal errors, the comprehensive compensating model has higher fitting precision, and the maximum residual is only 1 μm. A comprehensive compensating model of the thermal error of the wear?depth detecting system is proposed, which provides a theoretical basis for the improvement of the real?time wear?depth detecting precision of the spherical plain bearing test bench.

Experimental investigation of power output and soot emission for micro-emulsification diesel oil using for vehicle

The micro-emulsification diesel oil with water dopant of 5%, 10% and 15% was prepared using the NAA micro-emulsification compound developed by the authors. The engine bench testing was carried out on the 485QB diesel engine. From the testing results of velocity, loading and exhaust gas, it can be seen that the power decreases and the fuel consumption increases using the micro-emulsification diesel oil. But based on the actual fuel consumption, the use of emulsification diesel with water dopant of 10% can get the effect of oil saving; while with water donant of more than 15% , it doesnt work evidently. The investigation shows that using the micro - emulsification diesel oil, we can reduce the exhaust gas pollution and receive better environment benefit.

Effect of Air Gap under Fabric on Thermal Protective Performance Using an Improved Apparatus

The bench top test is one of the most important and effective methods to evaluate the total thermal protective performance(TPP) of firefighters' protective clothing,which is greatly influenced by the air gaps entrapped.In this paper,to investigate the effect of air gap width on TPP,a new improved apparatus with two height changeable buttons to hold the thermal sensor was developed to get a series of air gap sizes from 0 mm to 40 mm.The TPP of two types of flame-resistant outer fabrics was measured with TPP test apparatus respectively.Analysis of temperature rise with each air gap width was made to determine the effects of different air gaps on protective performance.It was indicated that air gap size had great effect on TPP of fabrics in the bench top test.An air gap width above 8 mm was suggested for the thermal protective clothing design.

Experimental Tests of the Operating Conditions of a Micro Gas Turbine Device

The aim of this work is to analyze the performance of a commercial micro gas turbine, focusing on the analysis of the fuel consumption and the outlet compressor and turbine temperature at various rpm, and to evaluate and compare the efficiency of the device. A test bench has been assembled with the available equipment in the laboratory of the department of mechanical and aerospace engineering in Roma. By using the software supplied by the manufacturer, the evaluation of the operating performance of the device at different speeds has been performed, obtaining all the values of interest.

Study of the Judder Characteristics of Friction Material for an Automobile Clutch and Test Verification

The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.

A Matlab-Based Simulation for Hybrid Electric Motorcycle

This paper presents a simulation and modeling package based on Matlab for a parallel hybrid electric motorcycle (HEM). The package consists of several main detailed models: internal combustion engine (ICE), motor, continuously variable transmission (CVT), battery, energy management system (EMS) etc . Each component is built as a library, and can be connected together according to the parallel HEM's topology. Simulation results, such as ICE power demand, motor power demand, battery instantaneous state of charge (SOC), pollution emissions etc. are given and discussed. Lastly experimental data verify our simulation results.

Preparation and Characterization of Zireonia Oxygen Sensors

A thimble zirconia oxygen sensor electrolyte and their interface were observed with was prepared with YSZ. The surfaces of the Pt electrode, a scanning electron microscope （SEM）.The sensor was examined with engine bench test to evaluate the essential performance. The basic function such as electromotive force output and response time was discussed. The oscillograph trace was also obtained and analyzed with four different frequencies. The experimental results reveal that the oxygen sensor has high performances meeting the demands of practical applications..

Advantages of Multi-body Simulation within the Design Process of Heavy Drivetrains

For the further design of the particular gearbox components, the alternating cycles of the respective application mean an often insufficient knowledge of the actual loads occuring in use. Especially for the application within lifting units, such dynamic load cycles are very difficult to pre-estimate. The so-called slack rope test represents the most critical point in the load cycle and provides a special challenge for the gearbox design. Because of this missing expert knowledge, a test bench of such an application is installed and applied to practical movement cycles. Besides the test bench, a multi-body simulation model of the whole system is mapped within the MBS （multi-body simulation） environment SIMPACK. To verify this simulation model, the results are compared with the respective measurements of the test bench. These comparisons show very good agreements. Thus, one of the major advantages of using such simulation tools is the possibility to re-evaluate the internal and external loads during the whole design process. Finally, these simulations serve as a clarification of the load spectrum of the different drivetrain components. Gearbox series or different modifications of the design can now be analyzed prospectively without extensive testing.

Facilitating Water electrolysers for electricity-grid services in Europe through establishing standardized testing protocols

Electrolysers,which convert electricity into hydrogen,have the potential to offer a variety of electrical-grid services,therefore facilitating the integration of intermittent renewables into electrical grids.Among various activities that aim to unlock this hidden value,the 3-year European Union project QualyGridS launched in 2017 aims to establish standardized testing protocols for electrolysers to perform electricity-grid services.This paper shares experience and intermediate results of QualyGridS with respect to the testing protocols,test benches and testing results.The results of this work facilitate mutual understanding between the electricity industry and the hydrogen industry,support further development of the cross-sector testing standards,guide the design and selection of grid-service-oriented electrolyser applications and foster the transition towards a fossil-free-energy future based on high shares of hydrogen and other renewable solutions.

Bench cutting tests and analysis for harvesting hemp stalk

As a study basis in the field of design and research of harvester prototype,bench cutting test is to provide best parameters for the cutter design.In order to obtain the optimal parameters of cutter of the hemp harvester,cutting tests on hemp stalk were conducted to examine the influences of different geometrical parameters(length and edge type)of blade,different cutting speeds and stalk feeding speeds of reciprocating single movable blade and reciprocating double movable blades on the cutting performances(cutting power,cutting quality and synthesis score)by using self-designed test bench.According to features of different test factors,multi-factors orthogonal test was applied to determine the best combination of blade length,blade edge type and number of movable blade.Then with these parameters fixed,the optimal parameters for the factors of cutting speed and stalk feeding speed were obtained by quadratic-regression rotatable orthogonal test.According to the test results,the best combination of hemp stalk cutting was that using cutter with reciprocating double movable blades of long(120 mm)and serrated-edge at cutting speed of 1.1704 m/s and stalk feeding speed of 0.7079 m/s.The tests and analysis results can be applied into subsequent related researches on hemp harvesters.

Research on cooling-temperature control strategy of fuel-cell engine test bench

As one of the important ways to utilize hydrogen energy,fuel cells are receiving more and more attention and research from countries and institutions.To meet the practical needs of testing the performance of high-power fuel-cell systems and simulate the actual application environment as much as possible,a fuel-cell system test bench is usually used to test the system performance,in which the cooling-temperature control of the test bench has a great impact on the results of the performance of the fuel-cell system.This paper studies the cooling-temperature control strategy of a 150-kW-class fuel-cell engine test platform,proposes a new test-bench cooling-system structure with a thermostat and heat exchanger as the main heat-dissipation components,and compares and analyzes the impact of coordinated thermostat and heat-exchanger control on the fuel-cell system test performance.The test results show that the control strategy of the coordinated operation of a thermostat and heat exchanger can maintain the steady-state error to within±0.3℃and maintain the temperature variation to within±1.5℃during the loading-condition test,so as to avoid the limitation of system output performance due to excessive cooling-temperature fluctuation and ensure that the fuel-cell engine performance-test process is carried out smoothly and efficiently.

Effect of travel speed on seed spacing uniformity of corn seed meter

Both seeding performance of seed metering unit and travel speed of seed planter have significant effects on seeding quality,thereby affecting crop growth and yields.In order to determine the effects of different travel speeds on seed spacing uniformity,four different types of seed meters were evaluated at five different travel speeds on seed meter test bench and in field.The tested seed meters included a finger pickup seed meter,a scoop-wheel seed meter,an air-pressure type seed meter and an air-blowing type seed meter.The seeding performance of the horizontal distribution of seeds within a row was described by using the coefficient of variation,the quality of feed index,the multiple index and the miss-seeding index.Experiments were performed in laboratory and field,respectively.Results indicated that different travel speeds have statistically significant effects on seed spacing uniformity.The four types of seed meters performed better on the seed meter test bench than in the field.Coefficient of variation increases and quality of feed index decreases as the travel speed of seed planter increases.The best seed spacing uniformity was obtained with the air-pressure type seed meter,followed with the air-blowing type seed meter,the finger pickup seed meter and the scoop-wheel seed meter.There were considerable differences between the performances of the scoop-wheel seed meter in the bench test and field test;the seeding qualities were much better in the bench test than in the field test.The scoop-wheel seed meter is more sensitive to vibration than the other types of seed meters.