Magmatism-Related Thermal Simulation of Volcanic Arcs in the Molucca Sea Bidirectional Subduction System

The bidirectional subduction system,island arc magmatic activities,and thermal structure of the forearc basin in the Molucca Sea are taken into consideration in this study.The active volcanic arcs on both sides of the bidirectional subduction zone in the Molucca Sea are undergoing arc-arc collisions.We applied a finite element thermal simulation method to reconstruct the thermal evolution history of the Molucca Sea Plate based on geophysical data.Then,we analyzed the thermodynamic characteristics of island arc volcanism on both sides of the bidirectional subduction zone.The results showed that at 10Myr,the oceanic ridge of the Molucca Sea Plate was asymmetrically biased to the west,causing this bidirectional subduction to be deeper in the west than in the east.Furthermore,the oceanic ridge subducted under the Sangihe arc at 5.5Myr,causing intermittent cessation of volcanic activities.Due to the convergence of bidirectional subduction,the geothermal gradient in the top 3km depth of the forearc area between the Sangihe and Halmahera arcs decreased from about 60℃km^(−1) at 4Myr to about 38℃km^(−1) today.Finally,within the 45–100 km depth range of the sliding surface of the subduction,anomalously high-temperature zones formed due to shear friction during the bidirectional subduction.

Development of thermal simulation system for heavy section ductile iron solidification

A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ±0.5%. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5% and 10%, respectively.

Effect of t_(8/5) on the microstructure and properties of the HAZ of ASME SA213-T92 steel by thermal simulation

The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.

Mechanisms of carbon isotopic fractionation in the process of natural gas generation: Geochemical evidence from thermal simulation experiment

Low maturity coal samples were taken from the Ordos Basin to conduct gold tube thermal simulation experiment in a closed system,and the characteristics of the products were analyzed to find out the fractionation mechanism of carbon isotopes and the causes of abnormal carbon isotopic compositions of natural gas.At the heating rates of 2℃/h(slow)and 20℃/h(rapid),the low maturity coal samples of the Ordos Basin had the maximum yields of alkane gas of 302.74 mL/g and 230.16 mL/g,theδ13C1 ranges of-34.8‰to-23.6‰and-35.5‰to-24.0‰;δ13C2 ranges of-28.0‰to-9.0‰and-28.9‰to-8.3‰;andδ13C3 ranges of-25.8‰to-14.7‰and-26.4‰to-13.2‰,respectively.Alkane gas in the thermal simulation products of rapid temperature rise process showed obvious partial reversal of carbon isotope series at 550℃,and at other temperatures showed positive carbon isotope series.In the two heating processes,theδ13C1 turned lighter first and then heavier,and the non-monotonic variation of theδ13C1 values is because the early CH4 is from different parent materials resulted from heterogeneity of organic matter or the carbon isotope fractionation formed by activation energy difference of early enriched 12CH4 and late enriched 13CH4.The reversal of carbon isotope values of heavy hydrocarbon gas can occur not only in high to over mature shale gas(oil-type gas),but also in coal-derived gas.Through thermal simulation experiment of toluene,it is confirmed that the carbon isotope value of heavy hydrocarbon gas can be reversed and inversed at high to over mature stage.The isotope fractionation effect caused by demethylation and methyl linkage of aromatic hydrocarbons may be an important reason for carbon isotope inversion and reversal of alkane gas at the high to over mature stage.

Thermal Simulation for Two-Phase Liquid Cooling 3D-ICs

This work presents an algorithm for simulating more accurate temperature distribution in two-phase liquid cooling for three-dimensional integrated circuits than the state of-the-art methods by utilizing local multi-linear interpolation techniques on heat transfer coefficients between the microchannel and silicon substrate, and considering the interdependence between the thermal conductivity of silicon and temperature values. The experimental results show that the maximum and average errors are only 9.7% and 6.7% compared with the measurements, respectively.

nfluences of superheat and cooling intensity on macrostructure and macrosegregation of duplex stainless steel studied by thermal simulation

The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could reproduce the industrial processes of DSS manufactured by a vertical continuous slab caster.Macrostructure and macrosegregation were analyzed using the digital single lens reflex and laser-induced breakdown spectroscope(LIBSOPA-200),respectively.The percentage of both chill zone and center equiaxed zone increases with the superheat decreasing,while that of the columnar zone decreases.There is only equiaxed grain existing as the superheat is 10 and 20℃.The lower the superheat is,the coarser the gain size is.High cooling intensity in mold could remarkably decrease the chill zone length and refine the grains in chill zone and center equiaxed zone.The influences of cooling intensity on macrosegregation are greater than those of superheat.The macrosegregation of Si,Mn and Cr is slightly dependent on superheat,while that of Cu,Mo and Ni changes greatly with superheat increasing.

Thermal simulation and analysis of the STF cryomodule

STF is a superconducting RF test facility constructed at the high energy accelerator research Organization of Japan （KEK）, as a main part of a R＆D project for the proposed International Linear Collider （ILC） in Asia. Thermal study of the STF 1.3 GHz 9-cell cavity cryomodule was carried out within a collaboration between China and Japan. Static and dynamic thermal behaviors of the STF cryomodule were simulated and analyzed with the FEM method, and some simulation results were compared with the available experimental data. This paper presents the details.

Thermal simulation experiment of organic matter-rich shale and implication for organic pore formation and evolution

A thermal simulation experiment of diagenesis,hydrocarbon generation and evolution of the organic matter-rich shale was carried out to investigate formation and evolution of organic pores under the constraint from immature,low mature,mature,high mature to overmature geological conditions.The argon ion polishingefield emission scanning electron microscope was used to analyze microscopic features of original samples and simulated samples of various evolution stages.Results showed organic pores could be formed during hydrocarbon generation from biochemical and hypothermal processes in the immature and low mature stages,and the shale shallow-buried depth might be favorable for preservation of organic pores;the generation and evolution of organic pores were of heterogeneity,and the maturity was not a decisive factor which controlled formation and development of organic pores,while the difference in physiochemical structure of organic matter played an important role in formation and evolution of organic pores;the organic pore development was obviously related with the retained oil,and the organic pores formed in the oil generation stage were easily filled by pyrolysis asphalt;organic contraction fractures/organic marginal pores might be important storage spaces for shale gas occurrence,and their development was mainly controlled by the physiochemical structure and evolution degree of organic matters when the chemical adsorbed organic matter was converted into the physical adsorbed organic matter and the free organic matter.

A customized system for simulation of welding thermal process

This paper presents a customized simulation system for analyzing welding temperature field, which is based on Finite elementary Analysis software MSC. Marc. The system has the functions of robustly hexahedral meshing, automated loading of dynamic heat source models for various welding methods and convenient post-processing for welding temperature field. A gene unit algorithm is presented to achieve robust simulation for assembled structure. High order routine method is used to generate various customized routines robustly, which includes Fortran subroutines for welding heat source, Marc command routines for automated modeling, and python subroutines for post-processing etc. With the system, simulation of welding temperature fields can be easily conducted with simple operations.

SIMULATION OF WELD THERMAL CYCLE USING THE MODEL OF CARBONITRIDE PARTICLES PRECIPITATION

Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic analysis,the precipitation transformation temperatue (PTT) curve is obtained.The data from the simulated welds are in good apreement with the value that the PTT curves predicated.

MD simulation of a copper rod under thermal shock

In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.

Modeling and simulation of 3D thermal stresses of large-sized castings in solidification processes

When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.

SIMULATION IN THERMAL DESIGN FOR ELECTRONIC CONTROL UNIT OF ELECTRONIC UNIT PUMP

The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time

Thermal Analysis Simulation of Germanium Zone Refining Process Assuming a Constant Radio-Frequency Heating Source

Three-dimensional thermal a nalysis simulation of a horizontal zone refining system is conducted for germanimn semiconductor materials. The considered geometry includes a g＇ral）hite boat filled with germanium placed in a cylindrical quartz tube. A flow of Ar and H2 gas mixture is purged througll the tube. A narrow section of the, boat is assmned to be exposed to a constant heat rate produced b v an rf coil located outside the quartz tube. The results of this analysis provide essential information about various parameters such as the shape of tile molten zone, required power and temperature gradient in the system.

A Prediction Model of Effective Thermal Conductivity for Metal Powder Bed in Additive Manufacturing

In current research,many researchers propose analytical expressions for calculating the packing structure of spherical particles such as DN Model,Compact Model and NLS criterion et al.However,there is still a question that has not been well explained yet.That is:What is the core factors affecting the thermal conductivity of particles?In this paper,based on the coupled discrete element-finite difference(DE-FD)method and spherical aluminum powder,the relationship between the parameters and the thermal conductivity of the powder(ETC_(p))is studied.It is found that the key factor that can described the change trend of ETC_(p) more accurately is not the materials of the powder but the average contact area between particles(a_(ave))which also have a close nonlinear relationship with the average particle size d_(50).Based on this results,the expression for calculating the ETC_(p) of the sphere metal powder is successfully reduced to only one main parameter d_(50)and an efficient calculation model is proposed which can applicate both in room and high temperature and the corresponding error is less than 20.9%in room temperature.Therefore,in this study,based on the core factors analyzation,a fast calculation model of ETC_(p) is proposed,which has a certain guiding significance in the field of thermal field simulation.

Differences and identification on multi-time hydrocarbon generation of carboniferous-permian coaly source rocks in the Huanghua Depression,Bohai Bay Basin

Coal is a solid combustible mineral,and coal-bearing strata have important hydrocarbon generation potential and contribute to more than 12%of the global hydrocarbon resources.However,the deposition and hydrocarbon evolution process of ancient coal-bearing strata is characterized by multiple geological times,leading to obvious distinctions in their hydrocarbon generation potential,geological processes,and production,which affect the evaluation and exploration of hydrocarbon resources derived from coaly source rocks worldwide.This study aimed to identify the differences on oil-generated parent macerals and the production of oil generated from different coaly source rocks and through different oil generation processes.Integrating with the analysis of previous tectonic burial history and hydrocarbon generation history,high-temperature and high-pressure thermal simulation experiments,organic geochemistry,and organic petrology were performed on the Carboniferous-Permian(C-P)coaly source rocks in the Huanghua Depression,Bohai Bay Basin.The oil-generated parent macerals of coal's secondary oil generation process(SOGP)were mainly hydrogen-rich collotelinite,collodetrinite,sporinite,and cutinite,while the oil-generated parent macerals of tertiary oil generation process(TOGP)were the remaining small amount of hydrogen-rich collotelinite,sporinite,and cutinite,as well as dispersed soluble organic matter and unexhausted residual hydrocarbons.Compared with coal,the oil-generated parent macerals of coaly shale SOGP were mostly sporinite and cutinite.And part of hydrogen-poor vitrinite,lacking hydrocarbon-rich macerals,and macerals of the TOGP,in addition to some remaining cutinite and a small amount of crude oil and bitumen from SOGP contributed to the oil yield.The results indicated that the changes in oil yield had a good junction between SOGP and TOGP,both coal and coaly shale had higher SOGP aborted oil yield than TOGP starting yield,and coaly shale TOGP peak oil yield was lower than SOGP peak oil yield.There were significant differences in saturated hydrocarbon and aromatic parameters in coal and coaly shale.Coal SOGP was characterized by a lower Ts/Tm and C31-homohopane22S/(22S+22R)and a higher Pr/n C17compared to coal TOGP,while the aromatic parameter methyl dibenzothiophene ratio(MDR)exhibited coaly shale TOGP was higher than coaly shale SOGP than coaly TOGP than coaly SOGP,and coal trimethylnaphthalene ratio(TNR)was lower than coaly shale TNR.Thus,we established oil generation processes and discriminative plates.In this way,we distinguished the differences between oil generation parent maceral,oil generation time,and oil production of coaly source rocks,and therefore,we provided important support for the evaluation,prediction,and exploration of oil resources from global ancient coaly source rocks.

INFLUENCE OF THE SECOND THERMAL CYCLE ON COARSE- GRAINED ZONE TOUGHNESS OF X70 STEEL

The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that the CGHAZ toughness is improved after the second thermal cycle but being heated during the intercritical HAZ (ICHAZ). The CGHAZ toughness decreases evidently after being heated during partially transformed zone, which chiefly results from the carbon segregation to the grain boundaries of primal austenite, thus forming high carbon martensite austenite (M A) constituent and bringing serious intercritically reheated coarse grain HAZ (IRCGHAZ) embrittlement.

STUDY OF THE MICROSTRUCTURE SIMULATION AND PERFORMANCE OF FUSION WELDING HAZ OF ZINC-BASED ALLOY

Base on a vast amount of testing and calculations for the welding thermal cycling curves of different testing points in fusion welding (TIG welding, gas welding) HAZ of zinc-based alloy with low melting points, this paper defines the welding thermal cycle parameters of microstructure stimulation of HAZ by zinc-based alloy fusion welding process. On the principle of which the microstrnct,are and harkness of the testing points in simulation specimens are basically correspondence with that of actual welding HAZ, the microstructure simulation of testing points Tm=370O℃. 305℃) of ZA12 alloy by fusion welding is carried out by the means of omhic-heating welding thermal simulation tester. The study results of the abrasion-resistance of simulation specimens HAZ by fusion welding process indicates that the abmsion-resistance is closely related to the form of eutectoid microstructure in or in the structure.

Extended application of the tension test in thermal simulator Thermecmastor-Z

With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be used in the Thermecmastor-Z simulator. The tension tests in the Gleeble and Thermecmastor-Z simulators produced results with the same trend,which proves that the high temperature ductility of Gleeble specimens can be reflected by the Thermecmastor- Z simulator. In addition,as the Thermecmastor-Z simulator offers a wider heating zone,better cross-section shrinkage and elongation of specimens can be achieved under the same test conditions.

Microstructure and mechanical properties of heat-affected zone of 680 MPa grade steel endured thermal cycle of double-wire SAW

Based on the measured thermal cycle of double-wire submerged arc welding （SAW）, the gleeble thermal test was performed. Meanwhile, the Charpy V-notch impact test at -50 ℃ and hardness test at room temperature were carried out after the thermal test. Thermally cycled microstructure and fracture surfaces were observed too. The results indicate that impact toughness of heat-affected zone （HAZ） at -50 ℃ is lower than that of parent metal with different wire spacing and welding speed. The microstracture of coarse-grains heat-affected zone （ CGHAZ ） is mainly made up of lath bainite with serious brittleness. The study also shows that a smaller energy input could be adopted to ensure the toughness of welded joints at the welding process in a common molten pool, while a higher energy input could be exerted to enhance welding efficieney at the welding process in two separate molten pools.