PREPARATION OF HIGH THERMAL EXPANSION COEFFICIENT PORCELAINS FUSED TO METALS

Usually the thermal expansion coefficients (TEC) of metals are higher than that of porcelains. In order to match the TECs in the case of coating porcelains on metals, high TEC porcelains are needed. In this research, the high TEC phase leucite (KAlSi2 O6) in the high TEC porcelain was prepared by sol-gel method. The crystal size of leucite made by sol-gel is about 77nm through controlling the process parameters. The process from xerogel to leucite was investigated by means of DSC (differential scanning calorimetry), TG (thermogravimetry), XRD ( X-ray diffraction) and IR (infrared absorption spectrum). Leucite had been detected after the gel was treated at 900℃, this formation temperature is about 250℃ lower than that of melting method. The porcelain made from 50% of the leucite powder and 50% of low fused temperature frit has an average TEC of 19.2×10-6/℃ C from room temperature to 450℃, which is much higher than the common porcelains.

Effect of colouring green stage zirconia on the adhesion of veneering ceramics with different thermal expansion coefficients

This study evaluated the adhesion of zirconia core ceramics with their corresponding veneering ceramics, having different thermal expansion coefficients （TECs）, when zirconia ceramics were coloured at green stage. Zirconia blocks （N=240; 6 mm x 7 mm x 7 mm） were manufactured from two materials namely, ICE Zirconia （Group 1） and Prettau Zirconia （Group 2）. In their green stage, they were randomly divided into two groups. Half of the specimens were coloured with colouring liquid （shade A2）, Three different veneering ceramics with different TEC （ICE Ceramic, GC Initial Zr and IPS e.max Ceram） were fired on both coloured and non-coloured zirconia cores. Specimens of high noble alloys （Esteticor Plus） veneered with ceramic （VM 13） （n= 16） acted as the control group. Core-veneer interface of the specimens were subjected to shear force in the Universal Testing Machine （0.5 mm-min-1）. Neither the zirconia core material （P=0.318） nor colouring （P=0.188） significantly affected the results （three-way analysis of variance, Tukey＇s test）. But the results were significantly affected by the veneering ceramic （P=0.000）. Control group exhibited significantly higher mean bond strength values （45.7__.8） MPa than all other tested groups （（27.1__.4.1）-（39.7__.4.7） and （27.4__.5.6）-（35.9___4.7） MPa with and without colouring, respectively） （P^0.001）. While in zirconia-veneer test groups, predominantly mixed type of failures were observed with the veneering ceramic covering ~ 1/3 of the substrate surface, in the metal-ceramic group, veneering ceramic was left adhered 1/3 of the metal surface. Colouring zirconia did not impair adhesion of veneering ceramic, but veneering ceramic had a significant influence on the core-veneer adhesion. Metal-ceramic adhesion was more reliable than all zirconia-veneer ceramics tested.

The Approach of Compensation of Air Refractive Index in Thermal Expansion Coefficients Measurement Based on Laser Feedback Interferometry

We present the thermal expansion coefficient （TEC） measurement technology of compensating for the effect of variations in the refractive index based on a Nd： YA G laser feedback system, the beam frequency is shifted by a pair of aeousto-optic modulators and then the heterodyne phase measurement technique is used. The sample measured is placed in a muffle furnace with two coaxial holes opened on the opposite furnace walls. The measurement beams hit perpendicularly and coaxially on each surface of the sample. The reference beams hit on the reference mirror and the high-refiectivity mirror, respectively. By the heterodyne configuration and computing, the influences of the vibration, distortion of the sample supporter and the effect of variations in the refractive index are measured and largely minimized. For validation, the TECs of aluminum samples are determined in the temperature range of 29-748K, confirming not only the precision within 5 × 10-7 K-1 and the accuracy within 0.4% from 298K to 448K but also the high sensitivity non-contact measurement of the lower reflectivity surface induced by the sample oxidization from 448 K to 748 K.

Measurement Method of Compressibility and Thermal Expansion Coefficients for Density Standard Liquid at 2329 kg/m^3 based on Hydrostatic Suspension Principle

The accurate measurement on the compressibility and thermal expansion coefficients of density standard liquid at 2329kg/m3（DSL-2329） plays an important role in the quality control for silicon single crystal manufacturing. A new method is developed based on hydrostatic suspension principle in order to determine the two coefficients with high measurement accuracy. Two silicon single crystal samples with known density are immersed into a sealed vessel full of DSL-2329. The density of liquid is adjusted with varying liquid temperature and static pressure, so that the hydrostatic suspension of two silicon single crystal samples is achieved. The compression and thermal expansion coefficients are then calculated by using the data of temperature and static pressure at the suspension state. One silicon single crystal sample can be suspended at different state, as long as the liquid temperature and static pressure function linearly according to a certain mathematical relationship. A hydrostatic suspension experimental system is devised with the maximal temperature control error ±50 μK; Silicon single crystal samples can be suspended by adapting the pressure following the PID method. By using the method based on hydrostatic suspension principle, the two key coefficients can be measured at the same time, and measurement precision can be improved due to avoiding the influence of liquid surface tension. This method was further validated experimentally, where the mixture of 1, 2, 3-tribromopropane and 1,2-dibromoethane is used as DSL-2329. The compressibility and thermal expansion coefficients were measured, as 8.5′10–4 K–1 and 5.4′10–10 Pa–1, respectively.

High Performance ZrNbAl Alloy with Low Thermal Expansion Coefficient

Thermal expansion is a common phenomenon in both metals and alloys, which is important for metallic material applications in modern industry, especially in nuclear and aerospace industries. A lower thermal expansion coefficient may cause lower thermal stress and higher accuracy. A new Zr-based alloy is developed and presented.The XRD diffraction results demonstrate that only a close-packed hexagonal phase（α or α＇ phase） exists in the microstructure. The thermal expansion and mechanical properties are studied. According to the experimental results, the new Zr-based alloy presents a low thermal expansion coefficient and good mechanical properties.Also,its thermal expansion coefficient is stable through solution treatment.

Study on Thermal Expansion Coefficient of Sealing Materials for Ceramic Metal Halide Lamps

With Al2O3, Dy2O3, and SiO2 as starting materials, the basic glass of Al2O3-Dy2O3-SiO2 system was prepared by conventional melting technology, and their thermal expansion coefficients （TECs） at different anneal time were investigated. TECs of the basic glass, which were heat-treated under different temperature, were also investigated. The result showed that TECs of the basic glass gradually approached a fixed value as the anneal time was extended, which suggested that most of the inner stress had been eliminated. After heat treatment, the contents of Dy2O3, Dy2Si2O7, and a new crystal increased up to 1200 ℃ and decreased below 1250 ℃, which was consistent with the TEC change of crystallized samples. This suggests that the crystal has a direct effect on TECs of the crystallized samples.

Determination Method of Thermal Expansion Coefficient of Cordierite

Cordierite ceramics were prepared by using talc, bauxite and kaolin clay as starting materials. According to the detected resuh of XRD step-scanning from 25° to 35° by a high temperature X-ray diffractometer, 20 and d values of five peaks of cordierite crystal were ascer- rained. Then the least squares technique was used to cal- culate the crystal parameters ： at 25 ℃ , a = b = O. 981 8 nm, c =0. 927 4 nm, V=O. 774 3 nm3 ; at 600 ℃ , a =b =O. 982 0 nm, c=0.9252 nm, V=O. 773 5 nm3. The crystal volumetric coefficient of thermal expansion （CTE） and linear CTE along a and c axes were calcu- lated, αv = 2. 33 × 10-6℃-1, αa = αb, = 3. 27 × 10-6℃ -1 , αc = -4.19 ×10-6℃ -1. The average CTE of cordierite crystal is as low as O. 78 × 10-6℃ -1

Superplastic forming of Ti6Al4V alloy using ZrO_(2)-TiO_(2) ceramic die with adjustable linear thermal expansion coefficient

Firstly,the relation between the coefficient of thermal expansion(CTE)and the volume fraction of TiO_(2) was investigated, and also the influence of relative density of ceramic on the CTE was studied.The results show that the volume fraction of TiO_(2) and the relative density both make influence on the CTE of ZrO_(2)-TiO_(2) ceramic.According to the results,the ZrO_(2)-TiO_(2)(volume fraction of TiO_(2) is 27%)ceramic die with the similar CTE(8.92×10^(-6) ℃^(-1))to Ti6Al4V was fabricated.Secondly,to evaluate the dimensional accuracy of the workpiece superplastically formed,the Ti6Al4V impression experiment was performed.The result shows that the dimensional inaccuracy of workpiece is 0.003.Thirdly,in order to evaluate the practicability,the experiment of superplastic forming Ti6Al4V using ZrO_(2)-TiO_(2) cylinder ceramic die was carried out.The Ti6Al4V cylinder shows good shape retention and surface quality,and high dimensional accuracy.The ceramic dies seem to be adequate for superplastic forming the high accuracy Ti6Al4V, and the trials have confirmed the potential of the ZrO_(2)-TiO_(2) ceramic die.

Determination of the Thermal Expansion Coefficient of Concrete at Early Ages by Using Temperature-stress Testing Machine

By using the uptodate temperatuer-stress testing machine, the thermal expansion coefficient of concrete at early ages was studied and indicative conclusions were achieved ： temperature rising due to hydration heat is not directly correlated with cracking, but the temperature and stress evolation process should be taken into consideration in the same time. Proper chemical admixtures and mineral cornpasitions can improve the mechanical properties of concrete such as thermal expansion coefficient, which is very indicative in practice.

Influence of average radii of RE3+ ions on phase structures and thermal expansion coefficients of high-entropy pyrosilicates

High-entropy pyrosilicate element selection is relatively blind, and the thermal expansion coefficient (CTE) of traditional β-type pyrosilicate is not adjustable, making it difficult to meet the requirements of various types of ceramic matrix composites (CMCs). The following study aimed to develop a universal rule for high-entropy pyrosilicate element selection and to achieve directional control of the thermal expansion coefficient of high-entropy pyrosilicate. The current study investigates a high-entropy design method for obtaining pyrosilicates with stable β-phase and γ-phase by introducing various rare-earth (RE) cations. The solid-phase method was used to create 12 different types of high-entropy pyrosilicates with 4–6 components. The high-entropy pyrosilicates gradually transformed from β-phase to γ-phase with an increase in the average radius of RE^(3+) ions ( r¯(RE^(3+))). The nine pyrosilicates with a small r¯(RE^(3+)) preserve β-phase or γ-phase stability at room temperature to the maximum of 1400 ℃. The intrinsic relationship between the thermal expansion coefficient, phase structure, and RE–O bond length has also been found. This study provides the theoretical background for designing high-entropy pyrosilicates from the perspective of r¯(RE^(3+)). The theoretical guidance makes it easier to synthesize high-entropy pyrosilicates with stable β-phase or γ-phase for the use in environmental barrier coatings (EBCs). The thermal expansion coefficient of γ-type high-entropy pyrosilicate can be altered through component design to match various types of CMCs.

Influence of Chemical Composition on Phase Transformation Temperature and Thermal Expansion Coefficient of Hot Work Die Steel

On the basis of the uniform design method, six kinds of martensitic hot work die steels were designed. The phase transformation temperatures including Ac1 , Ac3 , and Ms were measured by DIL805A quenching dilatometer. The influences of the main elements on phase transformation temperatures were analyzed by quadratic stepwise regression analysis, and three corresponding equations were obtained. These equations, in which the interactions of the elements were considered, showed more effectiveness than the traditional ones. In addition, the thermal expansion coefficients of these steels in annealed state and quenched state were also obtained during the tests. The influences of chemical composition and temperature on the thermal expansion coefficient were analyzed; the equations obtained were verified by using several kinds of steels. The predicted values were in accordance with the results of the experiments.

(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5) high-entropy ceramic with low thermal conductivity,tunable thermal expansion coefficient,and excellent resistance to CMAS corrosion

Low thermal conductivity,compatible thermal expansion coefficient,and good calcium–magnesium–aluminosilicate(CMAS)corrosion resistance are critical requirements of environmental barrier coatings for silicon-based ceramics.Rare earth silicates have been recognized as one of the most promising environmental barrier coating candidates for good water vapor corrosion resistance.However,the relatively high thermal conductivity and high thermal expansion coefficient limit the practical application.Inspired by the high entropy effect,a novel rare earth monosilicate solid solution(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5)was designed to improve the overall performance.The as-synthesized(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5)shows very low thermal conductivity(1.07 W·m-1·K-1 at 600℃).Point defects including mass mismatch and oxygen vacancies mainly contribute to the good thermal insulation properties.The thermal expansion coefficient of(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5)can be decreased to(4.0–5.9)×10^(-6)K^(-1)due to severe lattice distortion and chemical bonding variation,which matches well with that of SiC((4.5–5.5)×10^(-6)K^(-1)).In addition,(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5)presents good resistance to CMAS corrosion.The improved performance of(Ho_(0.25)Lu_(0.25)Yb_(0.25)Eu_(0.25))_(2)SiO_(5)highlights it as a promising environmental barrier coating candidate.

New class of high-entropy pseudobrookite titanate with excellent thermal stability,low thermal expansion coefficient,and low thermal conductivity

As a type of titanate,the pseudobrookite(MTi_(2)O_(5)/M_(2)TiO_(5))exhibits a low thermal expansion coefficient and thermal conductivity,as well as excellent dielectric and solar spectrum absorption properties.However,the pseudobrookite is unstable and prone to decomposing below 1200℃,which limits the practical application of the pseudobrookite.In this paper,the high-entropy pseudobrookite ceramic is synthesized for the first time.The pure high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5) with the pseudobrookite structure and the biphasic high-entropy ceramic composed of the highentropy pseudobrookite(Cr,Mn,Fe,Al,Ga)_(2)TiO_(5) and the high-entropy spinel(Cr,Mn,Fe,Al,Ga,Ti)_(3)O_(4) are successfully prepared by the in-situ solid-phase reaction method.The comparison between the theoretical crystal structure of the pseudobrookite and the aberration-corrected scanning transmission electron microscopy(AC-STEM)images of high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5) shows that the metal ions(M and Ti ions)are disorderly distributed at the A site and the B site in high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5),leading to an unprecedentedly high configurational entropy of high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5).The bulk high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5) ceramics exhibit a low thermal expansion coefficient of 6.35×10^(−6) K^(−1) in the temperature range of 25-1400℃ and thermal conductivity of 1.840 W·m^(−1)·K^(−1) at room temperature,as well as the excellent thermal stability at 200,600,and 1400℃.Owing to these outstanding properties,high-entropy(Mg,Co,Ni,Zn)Ti_(2)O_(5) is expected to be the promising candidate for high-temperature thermal insulation.This work has further extended the family of different crystal structures of high-entropy ceramics reported to date.

A novel implementation algorithm of asymptotic homogenization for predicting the effective coefficient of thermal expansion of periodic composite materials

Asymptotic homogenization (AH) is a general method for predicting the effective coefficient of thermal expansion (CTE) of periodic composites. It has a rigorous mathematical foundation and can give an accurate solution if the macrostructure is large enough to comprise an infinite number of unit cells. In this paper, a novel implementation algorithm of asymptotic homogenization (NIAH) is developed to calculate the effective CTE of periodic composite materials. Compared with the previous implementation of AH, there are two obvious advantages. One is its implementation as simple as representative volume element (RVE). The new algorithm can be executed easily using commercial finite element analysis (FEA) software as a black box. The detailed process of the new implementation of AH has been provided. The other is that NIAH can simultaneously use more than one element type to discretize a unit cell, which can save much computational cost in predicting the CTE of a complex structure. Several examples are carried out to demonstrate the effectiveness of the new implementation. This work is expected to greatly promote the widespread use of AH in predicting the CTE of periodic composite materials.

Determination of thermal expansion coefficients for unidirectional fiber-reinforced composites

In the present work, the coefficients of thermal expansion（CTEs） of unidirectional（UD）fiber-reinforced composites are studied. First, an attempt is made to propose a model to predict both longitudinal and transverse CTEs of UD composites by means of thermo-elastic mechanics analysis. The proposed model is supposed to be a concentric cylinder with a transversely isotropic fiber embedded in an isotropic matrix, and it is subjected to a uniform temperature change. Then a concise and explicit formula is offered for each CTE. Finally, some finite element（FE） models are created by a finite element program MSC. Patran according to different material systems and fiber volume fractions. In addition, the available experimental data and results of other analytical solutions of CTEs are presented. Comparisons are made among the results of the cylinder model,the finite element method（FEM）, experiments, and other solutions, which show that the predicted CTEs by the new model are in good agreement with the experimental data. In particular, transverse CTEs generally offer better agreements than those predicted by most of other solutions.

Analytical Model of Elastic Modulus and Coefficient of Thermal Expansion for 2.5D C/SiC Composite

To make better use of 2.5D C/SiC composites in industry, it is necessary to understand the mechanical properties. A finite element model＇of 2.5D composites is established, by considering the fiber undulation and the porosity in 2.5D C/SiC composites. The fiber direction of warp is defined by cosine function to simulate the undulation of warp, and based on uniform strain assumption, analytical model of the elastic modulus and coefficient of thermal expansion （CTE） for 2.5D C/SiC composites were established by using dual- scale model. The result is found to correlate reasonably well with the predicted results and experimental results. The parametric study also demonstrates the effects of the fiber volume fraction, distance of warp yarn, and porosity in micro-scale on the mechanical properties and the coefficients of thermal expansion.

Synthesis and thermal expansion of 4J36/ZrW_2O_8 composites

Gas atomized 4J36 alloy powder was milled for 72 h then mixed with ZrW2O8 powder and sintered at 600℃ for 4 h under argon atmosphere. 4J36/ZrW2O8 composites containing 10 vol.%, 20 vol.%, 30 vol.%, and 40 vol.% ZrW2Os were fabricated, the relative density of which ranged from 70% to 80%. Thermal expansion coefficients of the composites decreased as the amount of ZrW2O8 increased, in agreement with the rule of the mixture. The coefficient of thermal expansion of the 4J36/40 vol.%ZrW2O8 composite in 25-100℃ is 0.55 × 10^＋6/℃.

Effect of pressure on the thermal expansion of MgO up to 200 GPa

Constant temperature and pressure molecular dynamics （MD） simulations are performed to investigate the thermal expansivity of MgO at high pressure, by using effective pair-wise potentials which consist of Coulomb, dispersion, and repulsion interactions that include polarization effects through the shell model （SM）. In order to take into account non-central forces in crystals, the breathing shell model （BSM） is also introduced into the MD simulation. We present a comparison between the volume thermal expansion coefficient a dependences of pressure P at 300 and 2000 K that are obtained from the SM and BSM potentials and those derived from other experimental and theoretical methods in the case of MgO. Compared with the results obtained by using the SM potentials, the MD results obtained by using BSM potentials are more compressible. In an extended pressure and temperature range, the α value is also predicted. The properties of MgO in a pressure range of 0-200 GPa at temperatures up to 3500K are summarized.

DEVELOPMENT OF INCONEL~ ALLOY 783，A LOW THERMAL EXPANSION，CRACK GROWTH RESISTANT SUPERALLOY

Low thermal expansion superalloys have been used for a number of years in a variety of applications, including gas turbine engines. The low thermal expansion characteristics of the most widely used class of materials are derived from the ferromagnetic characteristics of Ni, Fe, and Co-based austenitic matrices containing little or no Cr.Alloy developments have been aimed at improving the oxidation resistance and stress accelerated grain boundary oxygen (SAGBO) attack.INCONEL alloy 783 is an oxidation resistant, low coefficient of thermal expansion superalloy developed for gas turbine applications. Alloy 783 represents a culmination in the development, of an alloy system with very high alumtnum content that, in addition to forming γ′,causes βaluminide phase precipitation in the austenitic matrix.This type of structure can be processed to resist both SAGBO and general oxidation,while providing low thermal expansion and useful mechanical properties up to 700℃.Key aspects of the alloy's development are presented.

Effects of Chemical Treatments on Thermal Expansion Properties of Cordierite Ceramics

Cordierite honeycomb ceramics was treated with 1.5 M HNO3 , followed with 1.5 M NaOH at 93 ℃. The combination of acid treatment with alkali treatment significantly diminished the rebounding of coefficient of thermal expansion （CTE） caused by heat treatment, a phenomenon observed in samples treated solely with acid. Inductively coupled plasma （ICP） analysis results reveal that the alkali treatment preferentially dissolved ＂free＂ SiO2 left in the acid-treated samples, which is considered to be a key factor responsible for the CTE rebounding.