Thermal analysis of an LED module with a novelly assembled heat pipe heat sink

This work aims to improve the thermal performance of a light emitting diode(LED) module by employing a novelly assembled heat pipe heat sink. The heat pipe was embedded into the heat sink by a phase change expansion assembly(PCEA) process, which was developed by both finite element(FE) analysis and experiments. Heat transfer performance and optical performance of the LED modules were experimentally investigated and discussed. Compared to the LED module with a traditionally assembled heat pipe heat sink, the LED module employing the PCEA process exhibits about 20% decrease in the thermal resistance from the MCPCB to the heat pipe. The junction temperature is 4% lower and the luminous flux is 2% higher. The improvement in the thermal and optical performance is important to the high power LED applications.

Thermal Design and Optimization of Heat Pipe Radiator for Satellites

Satellite＇s thermal control subsystem （TCS） has to maintain components and structure within their specified temperature limits during satellite service life. TCS designers have to face the challenge of reducing both the weight of the system and required heater power while keeping components temperature within their design range. For a space based heat pipe radiator system, several researchers have published different approaches to reach such goal. This paper presents a thermal design and optimization of a heat pipe radiator applied to a practical engineering design application. For this study, a prospective communication satellite payload panel with applied passive thermal control techniques was considered. The thermal passive techniques used in this design mainly include multilayer insulation （MLI） blankets, optical solar reflectors （OSR）, selected thermal coatings, interface fillers and constant conductance heat pipes. The heat pipe network is comprised of some heat pipes embedded in the panel and some mounted on inner surface of the panel. Embedded heat pipes are placed under high heat dissipation equipments and their size is fixed; minimum weight of the radiator is achieved by a minimum weight of the mounted heat pipes. Hence, size of the mounted heat pipes is optimized. A thermal model was built and parameterized for transient thermal analysis and optimization. Temperature requirements of components in both worst case conditions （Hot case and cold case） were satisfied under optimal sizing of mounted heat pipes.

Theoretical and experimental study of the thermal strength of anticorrosive lined steel pipes

Bimetallic lined steel pipe （LSP） is a new anti-corrosion technology. It is widely used to transport oil, gas, water and corrosive liquid chemicals. At present, the hydroforming pressure for LSP has been investigated theoretically and experimentally by most researchers. However, there are a few reports on the thermal strength of bimetallic LSP. Actually, the bimetallic LSP will be subjected to remarkable thermal load in the process of three layer polyethylene （3PE） external coating. Reverse yielding failure may occur on the inner pipe of the bimetallic LSP when it suffers from remarkable thermal load and residual contact pressure simultaneously. The aim of this paper is to study the thermal load and strength of the bimetallic LSP. A mechanical model, which can estimate the thermal strength of the bimetallic LSP, was established based on the elastic theory and the manufacture of the bimetallic LSP. Based on the model, the correlation between the thermal strength of the bimetallic LSP and residual contact pressure and wall thickness of the inner pipe was obtained. Reverse yielding experiments were performed on the LSP （NT80SS-316L） under different thermal loads. Experiment results are consistent with calculated results from the theoretical model. The experimental and simulation results may provide powerful guidance for the bimetallic LSP production and use.

Experimental Investigation of Loop Heat Pipe with Two Evaporators/Two Condensers under Thermal Vacuum Condition

Multiple loop heat pipe is a high-functional thermal transport device. This work was conducted to confirm the working performance of Multiple loop heat pipe under thermal vacuum ambience with the working fluid ammonia. Asmall multiple loop heat pipe with two evaporators and two ra- diators was designed and fabricated. Then thermal vacuum test was conducted. The heaters were fasten on both evaporators, both radiators, both compensation chambers. In the case that both evaporators were heated, the multiple loop heat pipe can transport 120/120 W for 1.5 m, in the case that only one evaporator was heated, evaporator 1 can transport 80 W for 1.5 m, while eva- porator 2 can transport 120 W for 1.5 m. Two flow regulators were installed near the confluence of liquid line to prevent uncondensed vapor penetrating into returning liquid when the tempera- ture difference exists between two radiators. In the case that the heat load at both evaporators were 40/40 W and one radiator was heated, the flow regulator1 can tolerate the 160 W of heat load which was supplied to radiator1 while the flow regulator2 can tolerate the 100 W of heat load which was supplied to radiator2. To demonstrate the multiple loop heat pipe’s startup behavior at lowheat load, each of the compensation chamber was preheated to change the initial distribution of liquid and vapor in the evaporator and compensation chamber, in the result, each evaporator can start up at 5W through preheating.

Experimental Studies on Thermal Performance of a Pulsating Heat Pipe with Methanol/DI Water

The effect of working fluid on the start-up and thermal performance in terms of thermal resistance and heat transfer coefficient of a pulsating heat pipe have been studied in the present paper. Methanol and de-ionized water has been selected as the working fluid. The minimum startup power for DI water was obtained at 50% filling ratio and for methanol at 40%. The optimum filling ratio in terms of minimum startup power and minimum thermal resistance was 50% for DI water and 40% for methanol. The minimum thermal resistances for DI water and methanol were observed at vertical orientation. The evaporator side heat transfer coefficient for water was slightly more, while the condenser side heat transfer coefficient was appreciably more than that of methanol. Studies were also conducted for start-up time and temperature at different orientations and it was found that the PHP charged with methanol worked efficiently at all orientations.

Localized Theoretical Analysis of Thermal Performance of Individually Finned Heat Pipe Heat Exchanger for Air Conditioning with Freon R404A as Working Fluid

This work contributes to the improvement of energy-saving in air conditioning systems. The objective is to apply the thermal efficiency of heat exchangers for localized determination of the thermal performance of heat exchangers with individually finned heat pipes. The fundamental parameters used for performance analysis were the number of fins per heat pipe, the number of heat pipes, the inlet temperatures, and the flow rates of hot and cold fluids. The heat exchanger under analysis uses Freon 404A as a working fluid in an air conditioning system for cooling in the Evaporator and energy recovery in the Condenser. The theoretical model is localized and applied individually to the Evaporator, Condenser, and heat exchanger regions. The results obtained through the simulation are compared with experimental results that use a global approach for the heat exchanger. The thermal quantities obtained through the theoretical model in the mentioned regions are air velocity, Nusselt number, thermal effectiveness, heat transfer rate, and outlet temperature. The comparisons made with global experimental results are in excellent agreement, demonstrating that the localized theoretical approach developed is consistent and can be used as a comprehensive analysis tool for heat exchangers using heat pipes.

Experimental Study of Filling Ratio Effect on the Thermal Performance in a Multi-Heat Pipe with Graphene Oxide/Water Nanofluids

This experimental study is performed to investigate heat transfer performance of a multi-heat pipe cooling device in the condition of different filling ratios (40%, 60%, 80% and 100%) and different constant heat fluxes (10 - 30 W). Here, pure water (distilled water) and graphene oxide (GO)/water nanofluids are employed respectively as working fluid. GO/water nanofluids were synthesized by the modified Hummers method with 0.05%, 0.10%, 0.15%, and 0.20% volume concentrations. Multi-heat pipe is fabricated from copper;the heating and cooling sections are the same size and both are connected by four circular parallel tubes. Temperature fields and thermal resistance are measured for different filling ratio, heat fluxes and volume concentrations. The results indicated that the thermal performance of heat pipe increased with increasing the concentration of GO nanoparticles in the base fluid, while the maximum heat transfer enhancement was observed at 0.20% volume concentration. GO/water nanofluids showed lower thermal resistance compared to pure water;the optimal thermal resistance was obtained at 100% filling charge ratio with 0.20% volume concentration. Studies were also demonstrated that heat transfer coefficient of the heat pipe significantly increases with increasing the input heat flux and GO nanoparticles concentration.

Localized Theoretical Analysis of Thermal Performance of Individually Finned Heat Pipe Heat Exchanger for Air Conditioning with Freon R404A as Working Fluid

This work contributes to the improvement of energy-saving in air conditioning systems. The objective is to apply the thermal efficiency of heat exchangers for localized determination of the thermal performance of heat exchangers with individually finned heat pipes. The fundamental parameters used for performance analysis were the number of fins per heat pipe, the number of heat pipes, the inlet temperatures, and the flow rates of hot and cold fluids. The heat exchanger under analysis uses Freon 404A as a working fluid in an air conditioning system for cooling in the Evaporator and energy recovery in the Condenser. The theoretical model is localized and applied individually to the Evaporator, Condenser, and heat exchanger regions. The results obtained through the simulation are compared with experimental results that use a global approach for the heat exchanger. The thermal quantities obtained through the theoretical model in the mentioned regions are air velocity, Nusselt number, thermal effectiveness, heat transfer rate, and outlet temperature. The comparisons made with global experimental results are in excellent agreement, demonstrating that the localized theoretical approach developed is consistent and can be used as a comprehensive analysis tool for heat exchangers using heat pipes.

Thermal field in water pipe cooling concrete hydrostructures simulated with singular boundary method

The embedded water pipe system is often used as a standard cooling technique during the construction of large-scale mass concrete hydrostructures. The prediction of the temperature distribution considering the cooling effects of embedded pipes plays an essential role in the design of the structure and its cooling system. In this study, the singular boundary method, a semi-analytical meshless technique, was employed to analyze the temperature distribution. A numerical algorithm solved the transient temperature field with consideration of the effects of cooling pipe specification, isolation of heat of hydration, and ambient temperature. Numerical results are verified through comparison with those of the finite element method, demonstrating that the proposed approach is accurate in the simulation of the thermal field in concrete structures with a water cooling pipe.

Investigating the Effects of Injection Pipe Orientation on Mixing and Heat Transfer for Fluid Flow Downstream a T-Junction

At T-junctions, where hot and cold streams flowing in pipes join and mix, significant temperature fluctuations can be created in very close neighborhood of the pipe walls. The wall temperature fluctuations cause cyclical thermal stresses which may induce fatigue cracking. Temperature fluctuation is of crucial importance in many engineering applications and especially in nuclear power plants. This is because the phenomenon leads to thermal fatigue and might subsequently result in failure of structural material. Therefore, the effects of temperature fluctuation in piping structure at mixing junctions in nuclear power systems cannot be neglected. In nuclear power plant, piping structure is exposed to unavoidable temperature differences in a bid to maintain plant operational capacity. Tightly coupled to temperature fluctuation is flow turbulence, which has attracted extensive attention and has been investigated worldwide since several decades. The focus of this study is to investigate the effects of injection pipe orientation on flow mixing and temperature fluctuation for fluid flow downstream a T-junction. Computational fluid dynamics (CFD) approach was applied using STAR CCM+ code. Four inclination angles including 0 (90), 15, 30 and 45 degrees were studied and the mixing intensity and effective mixing zone were investigated. K-omega SST turbulence model was adopted for the simulations. Results of the analysis suggest that, effective mixing of cold and hot fluid which leads to reduced and uniform temperature field at the pipe wall boundary, is achieved at 0 (90) degree inclination of the branch pipe and hence may lower thermal stress levels in the structural material of the pipe. Turbulence mixing, pressure drop and velocity distribution were also found to be more appreciable at 0 (90) degree inclination angle of the branch pipe relative to the other orientations studied.

基于PIPESTRESS的核一级辅助管道疲劳分析方法研究

为防止管道失效,RCC-M规范规定除应考虑自重、压力等载荷变化导致的应力变化外,核一级辅助管道必须考虑热膨胀和热弯曲应力变化对疲劳累积使用系数的影响。重点研究基于PIPESTRESS的核一级辅助管道疲劳分析的基本方法,并以某电站核一级辅助管道为例,通过专用管道力学分析软件PIPESTRESS确定管道在温度载荷(热膨胀、温度梯度和锚固点热位移)、压力载荷和机械载荷等交变载荷作用下各瞬态工况应力变化幅值,采用雨流计数法计算疲劳累积使用系数进行疲劳分析和评定。

Simplified Technique for Predicting Offshore Pipeline Expansion

In this study,we propose a method for estimating the amount of expansion that occurs in subsea pipelines,which could be applied in the design of robust structures that transport oil and gas from offshore wells.We begin with a literature review and general discussion of existing estimation methods and terminologies with respect to subsea pipelines.Due to the effects of high pressure and high temperature,the production of fluid from offshore wells is typically caused by physical deformation of subsea structures,e.g.,expansion and contraction during the transportation process.In severe cases,vertical and lateral buckling occurs,which causes a significant negative impact on structural safety,and which is related to on-bottom stability,free-span,structural collapse,and many other factors.In addition,these factors may affect the production rate with respect to flow assurance,wax,and hydration,to name a few.In this study,we developed a simple and efficient method for generating a reliable pipe expansion design in the early stage,which can lead to savings in both cost and computation time.As such,in this paper,we propose an applicable diagram,which we call the standard dimensionless ratio(SDR)versus virtual anchor length(LA)diagram,that utilizes an efficient procedure for estimating subsea pipeline expansion based on applied reliable scenarios.With this user guideline,offshore pipeline structural designers can reliably determine the amount of subsea pipeline expansion and the obtained results will also be useful for the installation,design,and maintenance of the subsea pipeline.

Numerical Investigation of Effective Heat Conductivity of Fluid in Charging Process of Thermal Storage Tank

This paper presents a numerical case study of heat transfer mechanisms during the charging process of a stratified thermal storage tank applied in a specific adsorption heat pump cycle. The effective thermal conductivity of the heat transfer fluid during the charging process is analyzed through CFD simulations using Unsteady Reynolds-averaged Navier-Stokes equations (URANS). The aim of the study is to provide an equivalent thermal conductivity for a one-dimensional storage tank model to be used in a system simulation of the complete adsorption heat pump cycle. The influence of the turbulent mixing and also the advection effect due to fluid bulk motion are investigated. The results show that in the case considered here, the turbulence effect on the effective thermal conductivity is more considerable than the advection effect.

The Challenges of the Engineering Inspection of Pipelines and Heat Engines by Temperature Deformation and Stress

Pipelines and engines are studied under the thermal stress during operation. With the calculated ratios obtained, it is possible to settle practical issues in operation in order to increase the reliability and safety of equipment. To this end, it is first necessary to investigate the thermal mode of the pipeline, the engine for the planned period by the operations control centre. At the same time, the equipment with the average temperature at a certain time of the year exceeding the design value should be identified. In addition, the equipment concerning the nature of jamming should be studied at the sections specified in such a way. In case of identifying the jammed sections based on the above calculated ratios by thermal deformation and stressing the necessary value of movement of the sections, it should be determined that the actual voltage does not exceed the permissible level.

路基填筑短期内热棒高导热性影响

为研究多年冻土区路基填筑短期内热棒高导热性对路基下部冻土温度场的影响,基于水热耦合作用,采用数值模拟方法对路基填筑短期内温度场变化进行了分析。结果表明:受热棒高导热性影响,路基填筑短期内冻结锋面沿热棒下凹;6月填筑,易使坡脚和蒸发段处发生水热侵蚀,7月填筑,冻结锋面最低点深度超过热棒埋置深度,对热棒稳定性最不利,8月和9月填筑,热棒高导热性影响时间较短;热棒高导热性对温度场的负面影响随填料温度和热棒材料导热系数的增加而增大。为减少填筑短期内热棒高导热性影响,应避免在6到7月份施工,施工时尽量降低路基填料温度,在不影响降温效果的前提下可适当减小热棒材料的导热系数。

基于钎焊工艺的环路热管耦合系统设计及验证

随着航天技术的发展,航天器的功能集成度提升,对系统散热要求越来越高。环路热管作为一种两相态高效传热部件,具备远距离、逆重力、布局灵活等特点,常应用于单一热源下的定向热量传输;对于多点热源的复杂环境,环路热管系统稳定性差,一般很难适应。针对复杂空间热流下多点分散热源的散热需求,设计了一种基于钎焊工艺的环路热管强耦合热管理系统,对关键耦合参数进行了敏感性分析,并开展了相关试验,验证了界面低热阻、强耦合等关键技术的可行性,提升平台散热能力达52%。环路热管实现了在陆地探测四号01星载荷舱上的应用,为国际首次在平台系统的大规模应用,载荷舱散热能力由4 kW提升到6 kW,为大功率固态放大器提供0~20℃在轨温度环境。环路热管突破了在平台应用的约束限制,为后续环路热管的热耦合系统设计提供借鉴。

Proposal of Functional Thermal Control Systems for High-Power Micro-Satellite and Its Demonstration under Thermal Vacuum Condition

In previous years, several high-power micro-satellites below ~100 kg have been developed for high-functional spacecraft. This paper proposes a functional and high-power thermal control system with no power supply and a simple configuration for micro-satellite: 100 W, 3 U. The proposed system consists of a heat storage panel (HSP) with pitch type CFRP (Carbon Fiber Reinforced Polymer), a micro loop heat pipe (m-LHP) and a flexible re-deployable radiator (FRDR) as an active thermal control system. The aim of this research is to try not only to verify the thermal control devices, but also to perform a water phase change experiment as a payload using an electric power generation of 100 W in space environment. In this paper, the basic design of the satellite, the analysis of the feasibility by the thermal mathematical model, and the fabrication of thermal test model including water phase chamber are reported. The main results of thermal analysis as feasibility verification showed that the paddles could absorb the thermal energy up to 97 W at the solar input of 180 W, and the operating temperature of bus equipment became within the allowable temperature range (0°C - 40°C). At thermal vacuum test, the difference between the analysis and the experiment for the temperature history of water due to the discordance for the value of thermal conductance was discussed.

电机散热中毛细芯热管等效导热系数演变规律实验研究

为推动毛细芯热管在电机中的应用并提供理论参考和数据支撑,本文通过实验研究了加热功率、运行角度以及风速对毛细芯热管等效导热系数的影响。结果表明,热管正常运行过程中,加热功率对热管等效导热系数影响不大。不同运行角度下的热管等效导热系数也存在一定的差异,在10 W加热功率下,等效导热系数的差异最高可达25%。当风速增大时,热管的等效导热系数呈现出减小的趋势,这种现象对高加热功率下的热管运行尤为明显。

食用油罐内冷媒管降温模拟试验与优化

为缓解食用油在储藏过程中出现的热分层现象,设计内置冷媒管的食用油储罐,并通过调整冷媒流动方式、冷媒流量和冷媒温度等对储油进行降温对比试验。结果表明:采用上供式和下供式降温均可在储油温度整体下降的同时有效缩小上下层温差(1.93、3.67℃),且与自然降温(6.79℃)相比,热分层现象得到明显改善。采用下供式降温的效率最高,较上供式提高了约20%,且下层油温较上供式低约1.9℃。基于Ansys(Fluent)商用计算流体动力学软件平台,通过数值模拟进一步研究了采用下供式的冷媒流量对下层油温的影响。结果显示下供式降温可有效阻隔外部传热,而下层温度变化集中在低温区域,对远离入口侧区域的影响并不明显。