A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention...A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention and a better resistance to thermal shock fatigue because of its role of the pores as crack arresters.A dense and coherent surface oxide layer leads to a significant benefit in residual strength during thermal fatigue, however, an increased fatigue number to 30 th cycle cannot cause a further influence although a thicker oxide layer presents, which is attributed to holes defect and disappearance of part intergranular phase.展开更多
The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was disc...The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference （ΔT） and number of thermal cycles （Ⅳ） on fatigue crack growth （Δa）. The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a ＂true＂ cycling effect （thermal fatigue）. Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.展开更多
Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories： corundum-based low-cement castable（C-LCC）, corundum-spinel-based low-cement castable（C-S-LCC...Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories： corundum-based low-cement castable（C-LCC）, corundum-spinel-based low-cement castable（C-S-LCC）, and corundum-spinel no-cement castable（C-S-NCC）（hydratable alumina（ρ-Al_2O_3） bonded）. The fracture behavior at room temperature was tested by the method of ＂wedge-splitting＂ on samples pre-fired at different temperatures; the specific fracture energy G′f and notched tensile strength σNT were obtained from these tests. In addition, the Young＇s modulus E was measured by the method of resonance frequency of damping analysis（RFDA）. The thermal stress resistance parameter R′′′′ calculated using the values of G′f, σNT, and E was used to evaluate the thermal shock resistance of the materials. According to the microstructure analysis results, the sintering effect and the bonding type of the matrix material were different among these three castables, which explains their different fracture behaviors.展开更多
Chemical vapor deposition zinc sulfide （CVD ZnS） is widely used as an infrared window material to transmit infrared signals, keep the aerodynamic shape and protect its imaging system, which often suffers high temper...Chemical vapor deposition zinc sulfide （CVD ZnS） is widely used as an infrared window material to transmit infrared signals, keep the aerodynamic shape and protect its imaging system, which often suffers high temperature and complicated thermal stresses. The purpose of this paper is to investigate the thermal shock damage of CVD ZnS through a finite element method and oxygen propane flame experiments. The finite element model is developed to simulate the temperature and thermal stress fields by an oxygen propane flame. Then, the thermal shock experiments are performed to investigate the thermal shock damage behavior. The results show that the temperature rising rate of the shock surface is fast during the initial heating stage resulting in high thermal stress. After the thermal shock experiment, the scanning electron microscope （SEM） photographs shows that the shock surface of the specimen becomes rough and the microcracks occur in the thermal shock zone. Good agreements are achieved between the numerical solutions and the experimental results.展开更多
In this paper,the rapid cooling thermal shock behaviors of ZrB_(2)-SiC ceramics were measured using traditional water quenching method,and the rapid heating thermal shock behaviors of ZrB_(2)-SiC ceramics were investi...In this paper,the rapid cooling thermal shock behaviors of ZrB_(2)-SiC ceramics were measured using traditional water quenching method,and the rapid heating thermal shock behaviors of ZrB_(2)-SiC ceramics were investigated using a novel in situ testing method.The measured critical thermal shock temperature difference for rapid cooling thermal shock was 373.6℃;however,the critical thermal shock temperature difference for rapid heating thermal shock of ZrB_(2)-SiC ceramics was measured to be as high as 1497.2℃.The thermal stress distribution states after rapid cooling thermal shock and rapid heating thermal shock testing were analyzed using finite element analysis(FEA)method.The FEA results showed that there is a tensile stress existed on the surface for rapid cooling thermal shock,whereas there is a compressive stress existed on the surface for rapid heating thermal shock.The difference of thermal stress distribution resulted in the difference of the critical temperature difference for rapid cooling thermal shock and rapid heating thermal shock.展开更多
基金financial support of the project from the National Natural Science Foundation of China (Nos. 51272206 and 51472198)the Program for Changjiang Scholars and Innovative Research Team in University (No. IRT1280)+2 种基金the National Key Laboratory Functional Composite (No. 9140C560109130C56201)the Fundamental Research Funds for the Central University (No. xkjc2014009)the State Key Laboratory for Mechanical Behavior of Materials (No. 20121207)
文摘A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention and a better resistance to thermal shock fatigue because of its role of the pores as crack arresters.A dense and coherent surface oxide layer leads to a significant benefit in residual strength during thermal fatigue, however, an increased fatigue number to 30 th cycle cannot cause a further influence although a thicker oxide layer presents, which is attributed to holes defect and disappearance of part intergranular phase.
文摘The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference （ΔT） and number of thermal cycles （Ⅳ） on fatigue crack growth （Δa）. The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a ＂true＂ cycling effect （thermal fatigue）. Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.
文摘Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories： corundum-based low-cement castable（C-LCC）, corundum-spinel-based low-cement castable（C-S-LCC）, and corundum-spinel no-cement castable（C-S-NCC）（hydratable alumina（ρ-Al_2O_3） bonded）. The fracture behavior at room temperature was tested by the method of ＂wedge-splitting＂ on samples pre-fired at different temperatures; the specific fracture energy G′f and notched tensile strength σNT were obtained from these tests. In addition, the Young＇s modulus E was measured by the method of resonance frequency of damping analysis（RFDA）. The thermal stress resistance parameter R′′′′ calculated using the values of G′f, σNT, and E was used to evaluate the thermal shock resistance of the materials. According to the microstructure analysis results, the sintering effect and the bonding type of the matrix material were different among these three castables, which explains their different fracture behaviors.
基金supported by the Foundation for Innovative Research Groups of the National Natural Science Foundation of China (No. 51121004)Doctoral Scientific Fund Project of the Ministry of Education of China (No. 20112302110036)the Fundamental Research Funds for the Central Universities of China (No. HIT.BRETIV.201315)
文摘Chemical vapor deposition zinc sulfide （CVD ZnS） is widely used as an infrared window material to transmit infrared signals, keep the aerodynamic shape and protect its imaging system, which often suffers high temperature and complicated thermal stresses. The purpose of this paper is to investigate the thermal shock damage of CVD ZnS through a finite element method and oxygen propane flame experiments. The finite element model is developed to simulate the temperature and thermal stress fields by an oxygen propane flame. Then, the thermal shock experiments are performed to investigate the thermal shock damage behavior. The results show that the temperature rising rate of the shock surface is fast during the initial heating stage resulting in high thermal stress. After the thermal shock experiment, the scanning electron microscope （SEM） photographs shows that the shock surface of the specimen becomes rough and the microcracks occur in the thermal shock zone. Good agreements are achieved between the numerical solutions and the experimental results.
基金the financial supports from the National Natural Science Foundation of China(No.11402003)Young Elite Scientist Sponsorship(YESS)Program by CAST(No.2015QNRC001).
文摘In this paper,the rapid cooling thermal shock behaviors of ZrB_(2)-SiC ceramics were measured using traditional water quenching method,and the rapid heating thermal shock behaviors of ZrB_(2)-SiC ceramics were investigated using a novel in situ testing method.The measured critical thermal shock temperature difference for rapid cooling thermal shock was 373.6℃;however,the critical thermal shock temperature difference for rapid heating thermal shock of ZrB_(2)-SiC ceramics was measured to be as high as 1497.2℃.The thermal stress distribution states after rapid cooling thermal shock and rapid heating thermal shock testing were analyzed using finite element analysis(FEA)method.The FEA results showed that there is a tensile stress existed on the surface for rapid cooling thermal shock,whereas there is a compressive stress existed on the surface for rapid heating thermal shock.The difference of thermal stress distribution resulted in the difference of the critical temperature difference for rapid cooling thermal shock and rapid heating thermal shock.
